A cooling device
By designing a cooling device including liquid-cooled components, drying components and conveying components, the problem of manual drying after bricks is solved, and the automated cooling and drying of bricks is realized, which improves production efficiency and protects the quality of bricks.
Patent Information
- Application Number
- CN202420621603.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-03-28
AI Technical Summary
In the prior art, bricks need to be dried manually after cooling, resulting in high labor costs, low production efficiency, and moisture residue affects the quality of the bricks.
A cooling device is designed, including a rack, a liquid cooling assembly, a drying assembly and a conveying assembly. The liquid-cooled assembly cools the bricks through the reservoir and the cooling medium. The drying assembly absorbs and drys the surface moisture of the cooled bricks through the water absorption roller. The conveying assembly automatically drives the bricks through the cooling and drying process.
Automatic cooling and drying of bricks is achieved, manual intervention is avoided, production efficiency is improved, labor costs are reduced, and moisture is prevented.
Smart Images

Figure CN222747602U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the cooling field, in particular to a cooling device. Background Art
[0002] The temperature of the bricks is high after firing in the kiln. If the bricks are stored directly, cracks and deformations will easily occur on the bricks.
[0003] In the related art, water cooling is usually used to cool the bricks. However, after water cooling, in order to prevent residual moisture on the bricks from continuing to remain on the bricks and affecting the quality of the bricks, the bricks are usually required to be dried manually, resulting in high labor costs and low production efficiency. Utility Model Content
[0004] In order to overcome the defects existing in the related art, the utility model provides a cooling device.
[0005] The embodiment of the utility model is achieved as follows:
[0006] A cooling device for cooling bricks, comprising: a frame, a liquid cooling component, a drying component and a conveying component. The liquid cooling component is arranged on the frame, the liquid cooling component comprises a water reservoir, and the water reservoir is filled with a cooling medium. The drying component is arranged on the frame, the drying component is arranged close to the liquid cooling component, and the drying component comprises a water suction roller. The conveying component can drive the bricks to pass through the water reservoir and the water suction roller in sequence.
[0007] Furthermore, the conveying assembly includes a first conveyor belt and a second conveyor belt, the first conveyor belt is wound around the outside of the water reservoir, and the first conveyor belt can drive bricks through the water reservoir; the second conveyor belt is wound around the outside of the water absorption roller, and the second conveyor belt can drive bricks through the water absorption roller.
[0008] Furthermore, the conveying assembly also includes a first support frame, the first support frame is arranged on the frame body, and a plurality of the first support frames are arranged along the transmission direction of the first conveyor belt, and the first conveyor belt is wound around the first support frame.
[0009] Furthermore, the first support frame includes an external support frame and an internal support frame, the height of the external support frame is set to H1, the depth of the water reservoir is set to H2, and the height of the internal support frame is set to H3, satisfying: H1≥H2>H3.
[0010] Furthermore, a plurality of the water-absorbing rollers are arranged on the frame, and the plurality of water-absorbing rollers are evenly distributed along the transmission direction of the second conveyor belt.
[0011] Furthermore, the conveying assembly includes a second support frame, a plurality of the second support frames are arranged on the frame body, and the plurality of the second support frames are evenly distributed along the transmission direction of the second conveyor belt, and the second conveyor belt is wound around the second support frames.
[0012] Furthermore, the height of the second support frame is H4, and the distance between the water suction roller and the frame body is H5, satisfying: H4≤H5.
[0013] Furthermore, an adjusting member is provided at the end of the water-absorbing roller, and the water-absorbing roller is mounted on the frame through the adjusting member, and the adjusting member can adjust the distance between the water-absorbing roller and the frame.
[0014] Furthermore, the adjusting member includes a screw and a fixing nut, the screw is rotatably mounted on the end of the water suction roller, the screw passes through the frame, and the fixing nuts are arranged on the screws on both sides of the frame.
[0015] Furthermore, the water reservoir is provided with a water inlet and a water outlet connected to the outside, the water inlet is connected to a water source through a pipe, and the water outlet is connected to a wastewater tank through a pipe.
[0016] The beneficial effects of the embodiments of the utility model are:
[0017] The utility model provides a cooling device for cooling bricks, comprising: a frame, a liquid cooling component, a drying component and a conveying component. The liquid cooling component is arranged on the frame, and the liquid cooling component comprises a water reservoir, and the water reservoir is filled with a cooling medium. The drying component is arranged on the frame, and the drying component is arranged close to the liquid cooling component, and the drying component comprises a water absorption roller. The conveying component can drive the bricks to pass through the water reservoir and the water absorption roller in sequence. In this way, when the bricks to be cooled and cooled are removed from the kiln, they are placed on the conveying component before being stored, and the conveying component drives the bricks to move into the water reservoir, and the cooling medium in the water reservoir contacts the bricks to perform heat exchange, cool the bricks, release the stress in the bricks through cooling, and reduce the cracks or deformation on the bricks. After cooling, the conveying component continues to drive the bricks to move to the water absorption roller, and the water absorption roller absorbs the moisture on the surface of the bricks, dries the bricks, and prevents the moisture from staying on the surface of the bricks for a long time, which affects the quality of the bricks.
[0018] Compared with the related art, the utility model can automatically cool and dry the bricks to be cooled without human intervention. It can prevent the bricks from cracking or deforming due to high temperature and prevent moisture from affecting the quality of the bricks. It has high production efficiency and strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0020] Figure 1 A schematic diagram of a three-dimensional structure of a cooling device according to an embodiment of the utility model from one perspective;
[0021] Figure 2 A schematic structural diagram of a cooling device according to another embodiment of the utility model from another perspective;
[0022] Figure 3 A structural schematic diagram of a liquid cooling assembly from one perspective of an embodiment of the utility model;
[0023] Figure 4 It is a structural schematic diagram of a drying component from one perspective of an embodiment of the utility model.
[0024] icon:
[0025] 100-frame; 200-conveying assembly; 210-first conveyor belt; 220-second conveyor belt; 230-first support frame; 231-outside support frame; 232-inside support frame; 240-second support frame; 300-water reservoir; 400-water suction roller. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0027] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0029] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, or the orientation or position relationship in which the utility model product is usually placed when in use, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0030] In addition, the terms "horizontal", "vertical" and the like do not mean that the components are required to be absolutely horizontal or suspended, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0031] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0032] Example 1
[0033] This embodiment provides a cooling device to solve the problem in the related art that bricks cannot be dried after being cooled, or the drying efficiency is low, which affects the production efficiency.
[0034] See also Figure 1 , Figure 2 A cooling device for cooling bricks includes: a frame 100, a liquid cooling component, a drying component and a conveying component 200. The liquid cooling component is arranged on the frame 100, and the liquid cooling component includes a water reservoir 300, and the water reservoir 300 is filled with a cooling medium. The drying component is arranged on the frame 100, and the drying component is arranged close to the liquid cooling component, and the drying component includes a water suction roller 400. The conveying component 200 can drive the bricks to pass through the water reservoir 300 and the water suction roller 400 in sequence.
[0035] Specifically, after the bricks are fired in the kiln, the bricks to be cooled are placed on the conveying assembly 200, and the conveying assembly 200 drives the bricks to move. After moving to the water reservoir 300, the cooling medium in the water reservoir 300 submerges the bricks, and heat exchange occurs between the bricks and the cooling medium, cooling the bricks to prevent the internal stress concentration of the bricks due to high temperature, cracks or deformation.
[0036] After the bricks have been cooled, the conveying assembly 200 drives the bricks to continue moving, leaving the water reservoir 300 and moving to the suction roller 400. The suction roller 400 contacts the cooled bricks, absorbs and dries the cooling medium on the surface of the bricks, removes moisture from the surface of the bricks, and prevents moisture from staying on the bricks for a long time and affecting the quality of the bricks.
[0037] The cooled and dried bricks can be placed and stored. The cooling and drying process of the bricks from leaving the kiln to being placed and stored is automatically completed by the cooling device of this embodiment. No human intervention is required during the process, which reduces labor costs and improves the cooling and drying efficiency of the bricks, thereby improving the production efficiency of the production line.
[0038] It is understandable that the cooling medium can be any substance that does not react with bricks and has a large specific heat capacity. For example, water can be used as the cooling medium, which is low in price, has a large specific heat capacity, and has a good cooling effect.
[0039] In one embodiment, for example, Figure 1 , Figure 2 As shown, the conveying assembly 200 includes a first conveyor belt 210 and a second conveyor belt 220. The first conveyor belt 210 is wound around the outside of the water reservoir 300, and the first conveyor belt 210 can drive the bricks through the water reservoir 300; the second conveyor belt 220 is wound around the outside of the suction roller 400, and the second conveyor belt 220 can drive the bricks through the suction roller 400.
[0040] The first conveyor belt 210 drives the bricks through the water reservoir 300 to cool the bricks, and the second conveyor belt 220 drives the bricks to dry. In this way, splitting the conveying assembly 200 into two conveyor belts can not only reduce the length of the first conveyor belt 210 and the second conveyor belt 220, making the first conveyor belt 210 and the second conveyor belt 220 easier to produce and install, but also enable the material, width, etc. of the first conveyor belt 210 and the second conveyor belt 220 to be selected separately. Exemplarily, the first conveyor belt 210 needs to contact the bricks before cooling, and the first conveyor belt 210 needs to drive the bricks to be immersed in the cooling medium, so the first conveyor belt 210 can be made of heat-resistant and cold-resistant materials to ensure the service life of the first conveyor belt 210. Relatively speaking, the second conveyor belt 220 can be made of conventional materials, as long as it can transport bricks, reducing production costs.
[0041] It should be noted that support rollers are provided on the frame 100 between the first conveyor belt 210 and the second conveyor belt 220. In this way, the edge of the brick will move to the support roller after leaving the first conveyor belt 210, and the brick will be supported by the support roller to prevent the brick from falling during the process of moving from the first conveyor belt 210 to the second conveyor belt 220, thereby improving the transmission reliability of the conveying component 200.
[0042] In one embodiment, for example, Figures 1 to 3 As shown, the conveying assembly 200 also includes a first support frame 230, which is arranged on the frame body 100, and a plurality of first support frames 230 are arranged along the transmission direction of the first conveyor belt 210, and the first conveyor belt 210 is wound on the first support frame 230. The first conveyor belt 210 is supported by the first support frame 230 to ensure that the first conveyor belt 210 can provide sufficient support force for the bricks and drive the bricks to move. At the same time, the movement trajectory of the first conveyor belt 210 can be restricted by the setting of the first support frame 230, so that the first conveyor belt 210 can only move along the direction in which the first support frame 230 is set, thereby avoiding the first conveyor belt 210 from derailing and improving the stability and reliability of this embodiment.
[0043] In one embodiment, for example, Figure 3As shown, the first support frame 230 includes an outer support frame 231 and an inner support frame 232. The height of the outer support frame 231 is set to H1, the depth of the water reservoir 300 is set to H2, and the height of the inner support frame 232 is set to H3, satisfying: H1≥H2>H3. In this way, when the first conveyor belt 210 is transmitted at a position outside the water reservoir 300, the outer support frame 231 is higher than the water reservoir 300, that is, the first conveyor belt 210 is higher than the water reservoir 300, reducing the friction between the first conveyor belt 210 and the water reservoir 300, and extending the service life of the first conveyor belt 210. When the first conveyor belt 210 moves to the water reservoir 300, the inner support frame 232 is lower than the water reservoir 300, that is, the first conveyor belt 210 will extend into the water reservoir 300, ensuring that the bricks on the first conveyor belt 210 can fully contact with the cooling medium in the water reservoir 300, perform heat exchange, and quickly cool down the bricks.
[0044] In one embodiment, illustratively, a power member is provided on the frame 100, and the power member can drive the first conveyor belt 210 to rotate. The power member is set as a motor, and a transmission roller is provided on the output shaft of the motor, and a first transmission tooth is provided on the transmission roller. Correspondingly, a second transmission tooth is provided on the inner side wall of the first conveyor belt 210, and the first transmission tooth can mesh with the second transmission tooth. In this way, the first conveyor belt 210 can be stably and reliably driven by the motor to perform transmission operation, and there will be no relative friction between the motor and the first conveyor belt 210, which further makes the transmission operation more stable.
[0045] It should be noted that the motor drives the first conveyor belt 210 to move through the transmission gear. In this way, the frame 100 does not need to be equipped with a tensioning assembly for the first conveyor belt 210, making the structure of this embodiment simpler and having a low failure rate. At the same time, since the first conveyor belt 210 does not need to be equipped with a tensioning assembly, the first conveyor belt 210 can be extended into the water reservoir 300 when it is transmitted to the water reservoir 300 and fit on the bracket 232 in the pool, that is, the height of the bracket 232 in the pool is the height of the first conveyor belt 210 when it is transmitted to the water reservoir 300. It is ensured that the first conveyor belt 210 can drive the bricks to be immersed in the water reservoir 300, making the structure of this embodiment more reasonable.
[0046] In one embodiment, for example, Figure 1 , Figure 2 , Figure 4 As shown, a plurality of water-absorbing rollers 400 are arranged on the frame 100, and the plurality of water-absorbing rollers 400 are evenly arranged along the transmission direction of the second conveyor belt 220. When the second conveyor belt 220 drives the bricks to move to the water-absorbing rollers 400, the bricks contact the water-absorbing rollers 400, and the water-absorbing rollers 400 can wipe and absorb the moisture on the bricks. The plurality of water-absorbing rollers 400 can wipe the bricks multiple times and absorb moisture, thereby ensuring the drying effect of the water-absorbing rollers 400.
[0047] It is worth mentioning that the water-absorbing roller 400 includes a roller and water-absorbing cotton, the roller can be rotatably mounted on the frame 100, and the water-absorbing cotton is wrapped on the roller. In this way, when the brick passes through the water-absorbing roller 400, the roller can rotate under the drive of the brick, and the water-absorbing cotton is in contact with the surface of the brick to dry the brick.
[0048] In one embodiment, for example, Figure 4 As shown, the conveying assembly 200 includes a second support frame 240, and a plurality of second support frames 240 are arranged on the frame body 100, and the plurality of second support frames 240 are evenly arranged along the transmission direction of the second conveyor belt 220, and the second conveyor belt 220 is wound on the second support frames 240. The plurality of second support frames 240 can ensure that the second conveyor belt 220 remains stable during the transmission process, so that the water absorption roller 400 can absorb water and dry the bricks stably and evenly, and prevent the bricks from shaking on the second conveyor belt 220.
[0049] In one embodiment, for example, Figure 4 As shown, the height of the second support frame 240 is H4, and the distance between the suction roller 400 and the frame body 100 is H5, which satisfies: H4≤H5. That is, the second conveyor belt 220 is kept with the bricks and arranged between the suction roller 400 and the frame body 100 to ensure that the surface of the bricks to be dried can fully contact with the suction roller 400, so that the suction roller 400 dries it.
[0050] It is understandable that, of the two sides of the brick, one side is usually provided with an enamel layer for external display or use, and the other side is used to be attached to a wall or the ground. When the brick is placed on the conveying assembly 200, the side of the enamel layer is kept facing away from the conveying assembly 200, so that the cooling medium can fully cool the side of the enamel layer, and the water absorption roller 400 can fully absorb water and dry the side of the enamel layer.
[0051] In one embodiment, for example, Figure 4As shown, an adjustment member is provided at the end of the water-absorbing roller 400, and the water-absorbing roller 400 is installed on the frame 100 through the adjustment member, and the adjustment member can adjust the distance between the water-absorbing roller 400 and the frame 100. The water-absorbing roller 400 can be adjusted in height through the adjustment member, so that the difficulty of installing the second conveyor belt 220 is further reduced, and the present embodiment is further convenient for use and production. After the second conveyor belt 220 is installed, the water-absorbing roller 400 can be adjusted to a suitable height. When the brick is driven by the conveying assembly 200 to pass through the water-absorbing roller 400, the water-absorbing roller 400 can contact the surface of the brick to wipe and absorb water. In addition, the height of the water-absorbing roller 400 can be adjusted arbitrarily, so that the present embodiment can adapt to bricks of any form, further improving the practicality of the present embodiment.
[0052] In one embodiment, for example, Figure 4 As shown, the adjusting member includes a screw and a fixing nut. The screw is rotatably mounted on the end of the water-absorbing roller 400. The screw passes through the frame 100, and fixing nuts are provided on the screws on both sides of the frame 100. When the water-absorbing roller 400 needs to be adjusted, the fixing nuts on both sides of the frame 100 are synchronously rotated to adjust the length of the screw extending out of the frame 100, that is, the distance between the water-absorbing roller 400 and the frame 100. The adjustment is simple and convenient.
[0053] In one embodiment, for example, Figure 1 , Figure 2 As shown, the water reservoir 300 is provided with a water inlet and a water outlet connected to the outside world. The water inlet is connected to the water source through a pipe, and the water outlet is connected to the wastewater tank through a pipe. When the water reservoir 300 is filled with a large amount of liquid cooling medium, the bricks may cause part of the cooling medium in the water reservoir 300 to fall to the ground when entering or leaving the water reservoir 300. When the water reservoir 300 is filled with a small amount of liquid cooling medium, there is a risk that the liquid cooling medium cannot completely immerse the bricks. The water inlet of the water reservoir 300 is connected to the water source, and the water outlet is connected to the wastewater tank. In this way, after the bricks enter the water reservoir 300, the liquid cooling medium can be adaptively discharged outward through the water outlet in time, so that the liquid level in the water reservoir 300 is maintained at a set level, and the bricks can be fully cooled. After the bricks leave the water reservoir 300, the liquid cooling medium is replenished in time through the water inlet to ensure that there is enough liquid cooling medium in the water reservoir 300 for subsequent cooling.
[0054] It is understandable that the liquid cooling medium flowing into the wastewater pool can be sent back to the water source after cleaning, filtering and other steps, so that this embodiment forms a circulating liquid cooling medium channel to maintain fluidity and better dissipate heat for the bricks.
[0055] In one embodiment, illustratively, a wastewater tank inlet is provided below the water reservoir 300, so that when the liquid cooling medium in the water reservoir 300 spills, it will directly flow into the wastewater tank, avoiding waste of the liquid cooling medium and also reducing the production difficulty of this embodiment.
[0056] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A cooling device for cooling bricks, characterized in that: include: A frame (100); A liquid cooling component, the liquid cooling component is arranged on the frame (100), the liquid cooling component comprises a water reservoir (300), and the water reservoir (300) is filled with a cooling medium; A drying component, the drying component is arranged on the frame (100), the drying component is arranged close to the liquid cooling component, and the drying component comprises a water absorption roller (400); A conveying assembly (200), wherein the conveying assembly (200) can drive the bricks to pass through the water reservoir (300) and the water suction roller (400) in sequence.
2. The cooling device according to claim 1, characterized in that: The conveying assembly (200) comprises a first conveying belt (210) and a second conveying belt (220), wherein the first conveying belt (210) is arranged around the outside of the water reservoir (300), and the first conveying belt (210) is capable of driving bricks to pass through the water reservoir (300); and the second conveying belt (220) is arranged around the outside of the water absorption roller (400), and the second conveying belt (220) is capable of driving bricks to pass through the water absorption roller (400).
3. The cooling device according to claim 2, characterized in that: The conveying assembly (200) further comprises a first support frame (230), wherein the first support frame (230) is arranged on the frame body (100), and a plurality of the first support frames (230) are arranged along the transmission direction of the first conveying belt (210), and the first conveying belt (210) is wound around the first support frame (230).
4. The cooling device according to claim 3, characterized in that: The first support frame (230) comprises an external support frame (231) and an internal support frame (232), the height of the external support frame (231) is set to H1, the depth of the water reservoir (300) is set to H2, and the height of the internal support frame (232) is set to H3, satisfying: H1≥H2>H3.
5. The cooling device according to claim 2, characterized in that: A plurality of the water-absorbing rollers (400) are arranged on the frame (100), and the plurality of water-absorbing rollers (400) are evenly distributed along the transmission direction of the second conveyor belt (220).
6. The cooling device according to claim 5, characterized in that: The conveying assembly (200) comprises a second support frame (240), a plurality of the second support frames (240) are arranged on the frame body (100), and the plurality of the second support frames (240) are evenly distributed along the transmission direction of the second conveyor belt (220), and the second conveyor belt (220) is wound around the second support frames (240).
7. The cooling device according to claim 6, characterized in that: The height of the second support frame (240) is H4, and the distance between the water-absorbing roller (400) and the frame body (100) is H5, satisfying: H4≤H5.
8. The cooling device according to claim 1, characterized in that: An adjusting member is provided at the end of the water-absorbing roller (400), and the water-absorbing roller (400) is mounted on the frame (100) via the adjusting member, and the adjusting member can adjust the distance between the water-absorbing roller (400) and the frame (100).
9. The cooling device according to claim 8, characterized in that: The adjusting member comprises a screw and a fixing nut, wherein the screw is rotatably mounted on the end of the water-absorbing roller (400), the screw passes through the frame (100), and the fixing nuts are arranged on the screws on both sides of the frame (100).
10. The cooling device according to claim 1, characterized in that: The water reservoir (300) is provided with a water inlet and a water outlet which are connected to the outside world. The water inlet is connected to a water source via a pipe, and the water outlet is connected to a wastewater pool via a pipe.