A shaping and feeding mechanism for welding composite current collectors
By designing a shaping feeding mechanism for composite fluid collector welding, the battery cell and ears are shaped and closed during the current collector welding of the ear battery, solving the problem of sagging the ear that affects welding accuracy and improving the welding yield.
Patent Information
- Application Number
- CN202421268680.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-04
AI Technical Summary
During the current collector welding of the electrode ear battery, the electrode ears of the battery cell are too thin, which easily sag under gravity, affecting the welding accuracy and need to be shaping and closing before welding.
A shaping feeding mechanism for composite fluid-collection welding is designed, including a support plate, a feeding mechanism and a shaping mechanism. The feeding mechanism grabs the composite fluid collector battery cell through a mechanical gripper, and with the help of the plastic shaping mechanism, the ears of the positive and negative electrodes of the battery cell are shaped and closed to ensure that it maintains a stable position before welding.
Through the shaping and closing of the plastic shaping mechanism, the phenomenon of sagging the pole ear is avoided, the welding accuracy and yield are improved, and the stable welding between the current collector and the all-pole ear battery is ensured.
Smart Images

Figure CN222749660U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery production, in particular to a shaping and feeding mechanism for composite current collector welding. Background Art
[0002] After the tab battery is flattened, the current collector needs to be placed on the end face of the full tab battery for welding. The current existing technology for welding the current collector of the full tab battery mainly uses a conveyor line to first transport the current collector, then load the full tab battery, place the current collector on the end face of the full tab battery, and then weld at the designated position after positioning, thereby completing the welding action between the current collector and the full tab battery.
[0003] In the prior art, the tabs reserved on both sides of the positive and negative electrodes of the current collector cell are too thin. Under the action of gravity, the multi-layer tabs will sag, affecting the subsequent welding accuracy. Therefore, the multi-layer tabs need to be shaped and gathered before welding. Utility Model Content
[0004] In accordance with the above technical problems to be solved, a shaping and feeding mechanism for composite current collector welding is provided.
[0005] To achieve the above-mentioned purpose, the utility model discloses a shaping and feeding mechanism for composite current collector welding, including a support plate fixed on a frame, a feeding mechanism and shaping mechanisms symmetrically arranged on both sides of the feeding mechanism are arranged on the top of the support plate, the right side of the support plate is a loading area, and a suction cup assembly is arranged on the side of the shaping mechanism away from the loading area, the feeding mechanism includes a support frame vertically installed on the support plate, the support frame spans the support plate and a horizontal first sliding assembly is arranged on the top of the support frame, a lifting assembly is slidably installed on the first sliding assembly, and a mechanical gripper is connected to the bottom of the lifting assembly, a first positioning plate is arranged on the bottom of the support frame near the loading area, a second sliding assembly installed parallel to the first sliding assembly is arranged on the support plate below the first positioning plate, a second positioning plate located below the first positioning plate is installed on the second sliding assembly, a composite current collector cell is placed on the first positioning plate, and a battery cover is placed on the second positioning plate.
[0006] Furthermore, the shaping mechanism includes a third sliding component arranged on the top of the support plate, and the two groups of shaping mechanisms are connected by a transverse movement component located at the bottom of the support plate. A C-shaped mounting block is arranged on the slider of the third sliding component, and the transverse movement component is connected to the slider of the third sliding component through a connecting rod. A shaping cylinder is vertically arranged in the mounting block, and the output end of the shaping cylinder is connected to a shaping concave plate, and a shaping convex plate is connected to the corresponding position of the mounting block above the shaping concave plate.
[0007] Furthermore, the third sliding assembly includes at least two sliding rails arranged perpendicularly to the second sliding assembly, a slider is installed on the sliding rail, a connecting plate is installed on the top of the slider, a lifting cylinder is installed on the bottom of the connecting plate, and the output end of the lifting cylinder is connected to the mounting block through the connecting plate.
[0008] Furthermore, buffer springs are arranged at both ends of the shaping concave plate, at least two grooves are opened on the top of the shaping concave plate, multiple convex structures are arranged in the grooves, and convex blocks corresponding to the grooves are arranged on the shaping convex plate, and corresponding multiple convex countersunk holes are arranged on the surface of the convex blocks.
[0009] Furthermore, the suction cup assemblies are symmetrically arranged on both sides of the second sliding assembly, and the suction cup assemblies are connected through a transverse movement assembly located at the bottom of the support plate.
[0010] Furthermore, the mechanical gripper includes a first clamp for clamping the long side of the composite current collector battery cell and a second clamp for clamping the short side of the composite current collector battery cell, and the second clamp is respectively located on both sides of the reserved pole ears of the composite current collector battery cell.
[0011] Furthermore, the mechanical gripper is provided with a gathering block abutting against the pole ear on the outer side of the current collector cell, and a protruding abutting block is provided on the gathering block to divide the surface of the pole ear into two groups of shaping areas.
[0012] Compared with the prior art, the utility model has the following beneficial effects: the utility model discloses a shaping and feeding mechanism for composite current collector welding, which can gather and shape the pole ears reserved for the positive and negative poles of the battery cell during the process of the mechanical gripper grabbing the composite current collector battery cell through the position-adjustable shaping mechanism to prevent the pole ears from sagging. After the shaping is completed, the composite current collector battery cell is placed on the battery cover and moved to the welding position for welding, thereby improving the welding yield. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0015] Figure 2 It is a schematic diagram of the feeding area of the utility model.
[0016] Figure 3 It is a bottom schematic diagram of the utility model.
[0017] Figure 4 It is a schematic diagram of the shaping mechanism of the utility model.
[0018] Figure 5 For this utility model Figure 4 Partial view of B.
[0019] Figure 6 It is a schematic diagram of the overall convex plate of the utility model.
[0020] Figure 7 For this utility model Figure 1 Partial view A.
[0021] In the figure: 1 is a support plate; 11 is a second positioning plate; 2 is a support frame; 21 is a first positioning plate; 3 is a first sliding assembly; 4 is a lifting assembly; 41 is a mechanical gripper; 411 is a clamping claw 1; 412 is a clamping claw 2; 413 is a retracting block; 5 is a second sliding assembly; 6 is a shaping mechanism; 60 is a transverse movement assembly; 61 is a third sliding assembly; 62 is a connecting rod; 63 is a connecting plate; 64 is a mounting block; 65 is a shaping cylinder; 66 is a lifting cylinder; 67 is a shaping concave plate; 671 is a multi-convex structure; 68 is a shaping convex plate; 681 is a corresponding multi-convex countersunk hole; 7 is a suction cup assembly; 8 is a composite current collector battery cell; 81 is a pole ear; 9 is a battery cover. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the protection scope of the utility model.
[0023] An embodiment of the utility model, as Figure 1 and Figure 2As shown, a feeding mechanism and a shaping mechanism 6 symmetrically arranged on both sides of the feeding mechanism are arranged on the top of the support plate 1. The right side of the support plate 1 is a loading area. A suction cup assembly 7 is arranged on the side of the shaping mechanism 6 away from the loading area. The feeding mechanism includes a support frame 2 vertically installed on the support plate 1. The support frame 2 spans the support plate 1 and is provided with a horizontal first sliding assembly 3 on the top of the support frame 2. The first sliding assembly 3 includes a slide rail and a drag chain arranged on the top of the support frame 2. The lifting mechanism 4 provides horizontal power through the first sliding assembly to drive the mechanical gripper 41 to feed horizontally. The lifting mechanism 4 provides vertical power to the mechanical gripper 41 to drive the mechanical gripper 41 to move up and down to grab the current collector battery cell 8. The lifting assembly 4 is slidably installed on the first sliding assembly 3, and the bottom of the lifting assembly 4 A mechanical gripper 41 is connected to the support frame 2, and a first positioning plate 21 is arranged at the bottom of the support frame 2 near the loading area. A second sliding component 5 installed in parallel with the first sliding component 3 is arranged on the support plate 1 below the first positioning plate 21, and a second positioning plate 11 located below the first positioning plate 21 is installed on the second sliding component 5. A current collector cell 8 is placed on the first positioning plate 21, and a battery cover plate 9 is placed on the second positioning plate 11. During the process of the mechanical gripper 41 grabbing the composite current collector cell 8, the pole ears 81 reserved for the positive and negative electrodes of the cell are punctured and shaped by the position-adjustable shaping mechanism 6 to prevent the pole ears 81 from sagging. After the shaping is completed, the current collector cell 8 is placed on the battery cover plate 9 and moved to the welding position for welding, thereby improving the welding yield.
[0024] like Figure 3 and Figure 4 As shown, the shaping mechanism 6 includes a third sliding component 61 arranged on the top of the support plate 1, and the two groups of shaping mechanisms 6 are connected by a transverse movement component 60 located at the bottom of the support plate 1. A C-shaped mounting block 64 is arranged on the slider of the third sliding component 61, and the transverse movement component 60 is connected to the slider of the third sliding component 61 through a connecting rod 62. A shaping cylinder 65 is vertically arranged in the mounting block 64, and the output end of the shaping cylinder 65 is connected to a shaping concave plate 67, and a shaping convex plate 68 is connected to the corresponding position of the mounting block 64 above the shaping concave plate 67. The transverse movement component 60 adopts a screw structure, and one end of the connecting rod 62 is installed on the screw through a threaded block. The two groups of shaping mechanisms 6 are symmetrically installed on the transverse movement component 60 through the connecting rod 62, and the threaded rotation directions of the threaded blocks of the two connecting rods are opposite, so that the two groups of shaping mechanisms 6 can achieve synchronous movement in opposite directions or opposite directions, and at the same time, the positive and negative pole ears 81 of the current collector battery cell are shaped and gathered.
[0025] The third sliding component 61 includes at least two sliding rails vertically arranged with the second sliding component 5, a slider is installed on the sliding rail, a connecting plate 63 is installed on the top of the slider, a lifting cylinder 66 is installed on the bottom of the connecting plate 63, and the output end of the lifting cylinder 66 is connected to the mounting block 64 through the connecting plate 63. The lifting cylinder 66 is used to adjust the height of the shaping mechanism to facilitate alignment with the composite current collector battery cell on the mechanical gripper 41.
[0026] like Figure 5 and Figure 6 As shown, buffer springs are provided at both ends of the shaping concave plate 67, at least two grooves are provided on the top of the shaping concave plate 67, and a multi-convex structure 671 is provided in the grooves. A protrusion corresponding to the groove is provided on the shaping convex plate 68, and a corresponding multi-convex countersunk hole 681 is provided on the surface of the protrusion. The multi-convex structure 671 on the shaping concave plate 67 and the corresponding multi-convex countersunk hole 681 on the shaping convex plate 68 gather and shape the multi-layer pole ear 81 to prevent the pole ear from sagging during the feeding process. At the same time, the hole on the pole ear 81 facilitates the positioning with the protrusion structure on the battery cover plate 9.
[0027] The suction cup assemblies 7 are symmetrically arranged on both sides of the second sliding assembly 5, and are connected by a transverse movement assembly 60 located at the bottom of the support plate 1. The suction cup assemblies 7 are used to absorb the protective sheet and place it on the surface of the pole ear 81 to assist in welding.
[0028] like Figure 7 As shown, the mechanical gripper 41 includes a clamping jaw 411 for clamping the long side of the current collector cell 8 and a clamping jaw 412 for clamping the short side of the current collector cell 8. The clamping jaw 412 is respectively located on both sides of the pole ear 81 reserved for the current collector cell 8, thereby improving the clamping accuracy and ensuring that the current collector cell 8 will not produce deformation, bending and other adverse phenomena during the movement.
[0029] The mechanical gripper 41 is provided with a gathering block 413 on the outer side of the current collector cell 8, which abuts against the pole ear 81. The gathering block 413 is provided with a raised abutment block to divide the surface of the pole ear 81 into two groups of shaping areas. The bottom of the gathering block 413 is provided with a support plate extending outward to support the pole ear 81 to prevent sagging. The two groups of shaping areas correspond to the shaping positions of the shaping concave plate 67 and the shaping convex plate 68 on the shaping mechanism 6.
[0030] The working principle of this embodiment is as follows: first, place the battery cover on the second positioning plate of the feeding mechanism, move horizontally along the second sliding assembly to the welding position, place the composite current collector battery cell on the first positioning plate, and the mechanical gripper moves to the top of the first positioning plate to grab the battery cell to complete the folding and fixing and move it to the shaping position. The shaping mechanisms on both sides move inward until the multi-protrusion structure and the corresponding multi-protrusion countersunk holes move to the shaping area on both sides of the pole ear, and at the same time, the positive and negative pole ears of the battery cell are shaped. After the shaping is completed, the mechanical gripper places the battery cell on the battery cover, ensuring that the shaped holes are aligned with the protrusions on the surface of the battery cover. The suction cup assembly will place a protective sheet on the pole ear, and the feeding mechanism will send the stacked battery cover and current collector battery cell to the welding position for simultaneous welding.
[0031] Several points that need to be explained are: First, in the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, and can be mechanical or electrical connections, or internal connectivity between two elements, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative position relationships. When the absolute position of the object being described changes, the relative position relationship may change; secondly, in this article, relational terms such as first and second, etc. are only used to distinguish one entity from another, and do not necessarily require or imply that there is any such actual relationship or order between these entities.
[0032] The above examples are merely illustrative of the present utility model and do not constitute a limitation on the protection scope of the present utility model. All designs that are identical or similar to the present utility model fall within the protection scope of the present utility model.
Claims
1. A shaping and feeding mechanism for composite current collector welding, comprising a support plate (1) fixed on a frame, characterized in that: The top of the support plate (1) is provided with a feeding mechanism and shaping mechanisms (6) symmetrically arranged on both sides of the feeding mechanism. The right side of the support plate (1) is a loading area. A suction cup assembly (7) is arranged on the side of the shaping mechanism (6) away from the loading area. The feeding mechanism comprises a support frame (2) vertically mounted on the support plate (1). The support frame (2) spans the support plate (1) and a first horizontal sliding assembly (3) is arranged on the top of the support frame (2). A lifting assembly (4) is slidably mounted on the first sliding assembly (3). A mechanical gripper (41) is connected to the bottom of the lifting assembly (4). A first positioning plate (21) is arranged at the bottom of the support frame (2) near the loading area. A second sliding assembly (5) mounted parallel to the first sliding assembly (3) is arranged on the support plate (1) below the first positioning plate (21). A second positioning plate (11) located below the first positioning plate (21) is installed on the second sliding assembly (5). A composite current collector battery cell (8) is placed on the first positioning plate (21), and a battery cover plate (9) is placed on the second positioning plate (11).
2. A composite current collector welding shaping and feeding mechanism according to claim 1, characterized in that: The shaping mechanism (6) comprises a third sliding assembly (61) arranged on the top of the support plate (1); the two groups of shaping mechanisms (6) are connected via a transverse moving assembly (60) located at the bottom of the support plate (1); a C-shaped mounting block (64) is arranged on the slider of the third sliding assembly (61); the transverse moving assembly (60) is connected to the slider of the third sliding assembly (61) via a connecting rod (62); a shaping cylinder (65) is vertically arranged in the mounting block (64); the output end of the shaping cylinder (65) is connected to a shaping concave plate (67); and a shaping convex plate (68) is connected to a corresponding position of the mounting block (64) above the shaping concave plate (67).
3. A composite current collector welding shaping and feeding mechanism according to claim 2, characterized in that: The third sliding assembly (61) comprises at least two sliding rails arranged perpendicularly to the second sliding assembly (5), a sliding block being mounted on the sliding rail, a connecting plate (63) being mounted on the top of the sliding block, a lifting cylinder (66) being mounted on the bottom of the connecting plate (63), and an output end of the lifting cylinder (66) passing through the connecting plate (63) and connected to a mounting block (64).
4. A composite current collector welding shaping and feeding mechanism according to claim 2, characterized in that: Buffer springs are provided at both ends of the shaping concave plate (67), at least two grooves are provided on the top of the shaping concave plate (67), multiple protrusion-shaped structures (671) are provided in the grooves, and protrusions corresponding to the grooves are provided on the shaping convex plate (68), and corresponding multiple protrusion-shaped countersunk holes (681) are provided on the surface of the protrusions.
5. A composite current collector welding shaping and feeding mechanism according to claim 1, characterized in that: The suction cup assemblies (7) are symmetrically arranged on both sides of the second sliding assembly (5), and the suction cup assemblies (7) are connected via a transverse movement assembly (60) located at the bottom of the support plate (1).
6. A composite current collector welding shaping and feeding mechanism according to claim 1, characterized in that: The mechanical gripper (41) comprises a first clamping jaw (411) for clamping the long side of the composite current collector battery cell (8) and a second clamping jaw (412) for clamping the short side of the composite current collector battery cell (8), wherein the second clamping jaw (412) is respectively located on both sides of the pole ears (81) reserved for the composite current collector battery cell (8).
7. A composite current collector welding shaping and feeding mechanism according to claim 6, characterized in that: The mechanical gripper (41) is provided with a gathering block (413) abutting against the pole lug (81) on the outer side of the composite current collector battery core (8), and a protruding abutting block is provided on the gathering block (413) to divide the surface of the pole lug (81) into two groups of shaping areas.