A flexible support reinforcement structure
By designing a structure in which two struts share a grounding pile in the flexible photovoltaic panel bracket, combining the rotating connection assembly and casing structure, the problem of each strut in the prior art requires a separate construction foundation, and the effect of reducing costs and land occupation is achieved.
Patent Information
- Application Number
- CN202421507372.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-28
AI Technical Summary
In the prior art, each strut requires a separate construction foundation, resulting in high foundation construction costs and high land occupation.
A flexible bracket reinforcement structure is designed, and the two struts share a grounding pile as the foundation, combining the rotary connection assembly, the clamping connection assembly and the casing structure to achieve flexible installation and adjustment of the bracket.
It reduces the amount of bracket installation project, reduces material and construction costs, reduces damage to land, and improves the flexibility and adaptability of bracket installation.
Smart Images

Figure CN222750355U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flexible photovoltaic panel brackets, and in particular to a flexible bracket reinforcement structure. Background Art
[0002] Photovoltaic brackets are special brackets designed for placing, installing and fixing solar panels in solar photovoltaic power generation systems. Compared with traditional photovoltaic brackets, flexible photovoltaic brackets are composed of bracket columns and steel strands, which support photovoltaic modules.
[0003] Since the slope of each place may be different due to the ups and downs of the mountains, the installation angle of the steel strands varies greatly. If the angle between the steel strands and the horizontal plane is too large, it will cause excessive compression or pull-out force, which will cause the support to be damaged or tipped over. Therefore, installing multiple struts can increase the strength of the support. However, in the prior art, each strut requires a separate foundation construction, which has high foundation construction costs and occupies a lot of land.
[0004] The Chinese invention patent with authorization announcement number CN114977994A: A flexible photovoltaic bracket and photovoltaic system discloses a technical solution including a support member and a plurality of rope members; each group of rope members includes two rope bodies, a plurality of first cables, a plurality of second cables, a first adjustment member and a plurality of second adjustment members. This solution has the beneficial effect of greatly improving the overall structural stiffness of the photovoltaic bracket by adjusting the pre-tightening force of the rope body.
[0005] Although the above utility model patent has a technical solution that can improve the overall structural stiffness of the flexible photovoltaic bracket, it cannot solve the technical problems in the prior art that each support pole requires a separate foundation construction, the foundation construction cost is high, and the land occupation is large. Therefore, the field urgently needs a flexible bracket reinforcement structure to solve the problems existing in the prior art. Utility Model Content
[0006] The utility model aims to provide a flexible support reinforcement structure to solve the technical problem in the prior art that each support rod needs to have a separate foundation construction and the foundation construction cost is high.
[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a flexible bracket reinforcement structure, including a first grounding pile connected and fixed to the ground, a column fixedly installed on the first grounding pile, a crossbeam fixedly installed on the top of the column, a steel strand whose end is connected and fixed to the crossbeam, and also includes a support rod assembly, a rotating connection assembly, and a clamping connection assembly.
[0008] The support rod assembly includes a second grounding pile and a support rod; the support rod includes a first support rod and a second support rod; one end of the beam is rotatably connected to the first support rod by a rotating connection assembly, and the end of the beam away from the first support rod is rotatably connected to the second support rod by a rotating connection assembly.
[0009] The second grounding pile is connected and fixed with the free end of the first support rod and the free end of the second support rod by using a clamping connection component.
[0010] The rotating connection assembly includes a rotating slot hole that runs horizontally through the end of the beam, a rotating shaft that is rotatably installed in the rotating slot hole, a first connecting piece fixedly installed at one end of the rotating shaft close to the support rod, and a limiting member is installed at one end of the rotating shaft away from the support rod; a second connecting piece is installed at one end of the first connecting piece away from the rotating shaft by bolt connection, and the second connecting piece is fixedly connected to the first support rod at one end away from the first connecting piece.
[0011] As a preferred solution, the limiting member is a nut that cooperates with the rotating shaft thread.
[0012] By adopting the above technical solution, before the photovoltaic panel support is installed, the first support rod can rotate about the rotating shaft or the bolt, thereby improving the flexibility of the installation operation.
[0013] The clamping connection assembly includes a lower slot clamping piece connected to the first support rod bolt, an upper slot clamping piece connected to the second support rod bolt, and a first connection plate fixedly connected to the top surface of the second grounding pile. The bottom end of the upper slot clamping piece is fixedly connected to the first connection plate. A first clamping groove is vertically opened at the top of the upper slot clamping piece, and a second clamping groove is vertically opened at the bottom end of the lower slot clamping piece. The upper slot clamping piece and the lower slot clamping piece are clamped to each other by using the first clamping groove and the second clamping groove. After the clamping is completed, the first clamping groove is close to the side wall of the lower slot clamping piece, and the second clamping groove is close to the side wall of the upper slot clamping piece.
[0014] As a necessary technical solution, the slot width of the first clamping slot is greater than the thickness of the lower slot clamping piece, and the slot width of the second clamping slot is greater than the thickness of the upper slot clamping piece, so that after the lower slot clamping piece and the upper slot clamping piece are clamped together, the lower slot clamping piece can be twisted horizontally to change the angle between the side wall of the lower slot clamping piece and the side wall of the upper slot clamping piece, so as to increase the tolerance range of installation errors of various parts of the bracket.
[0015] As a preferred solution, the upper notch clamping piece is welded to the first connecting plate.
[0016] It also includes a double-hole connection component, which includes a second connection plate fixedly connected to the top surface of the first grounding pile, two first ear plates fixedly installed on the upper surface of the second connection plate, the two first ear plates are arranged parallel to each other, and the first ear plate is horizontally penetrated with a first connection hole and a second connection hole, and the column is fixedly installed with a connection ear plate at one end close to the first grounding pile, the connection ear plate is inserted into the gap between the two first ear plates, and the first connection hole and the second connection hole are opened on the connection ear plate. The first rod-shaped connection member is installed through the first connection hole on the first ear plate and the first connection hole on the connection ear plate, and the second rod-shaped connection member is installed through the second connection hole on the first ear plate and the second connection hole on the connection ear plate, thereby completing the fixed installation between the column and the first grounding pile.
[0017] As a preferred solution, the first rod-shaped connecting member is a second bolt, and the second rod-shaped connecting member is a pin. When the bracket is installed on site, the column laid on the ground is first rotatably connected with the first grounding pile by using the second bolt, and then the column is rotated and erected with the second bolt as the axis, and then the pin is installed. The installation process of the pin is simple, so that there is no need for manpower to support the column for a long time, and the fixed installation between the column and the first grounding pile can be completed quickly. After the pin is installed, the second bolt is tightened.
[0018] As a preferred solution, the first connecting hole and the second connecting hole are located on the same vertical line.
[0019] As a preferred solution, the width of the gap between the two first ear plates is 0.1-1 mm greater than the thickness of the connecting ear plates, so as to stabilize the connection.
[0020] As a preferred solution, a second ear plate is fixedly connected to a side of the first ear plate away from the other first ear plate, and the bottom end of the second ear plate is fixedly connected to the second connecting plate. The second ear plate can enhance the stability of the first ear plate.
[0021] As a preferred solution, the support rod is a sleeve structure, which includes an inner sleeve and an outer sleeve sleeved outside the inner sleeve. During on-site installation, due to installation terrain factors or ground pile installation position error factors, support rods of different lengths will be required. With the sleeve structure, during installation, it is only necessary to adjust the sleeve to the required length in a telescopic manner, and then weld the outer wall of the inner sleeve to the port of the outer sleeve to obtain the required support rod length, thereby improving the flexibility of bracket installation.
[0022] Beneficial effects:
[0023] 1. The utility model is designed that two support poles share a grounding pile as a foundation, which reduces the amount of support installation work, reduces material and construction costs, and also reduces damage to the land.
[0024] 2. In the utility model, the rotating connection component and the card connection component are designed, which can adapt to the difference in column height and installation size error factors in a wide range during the bracket installation process;
[0025] 3. The utility model can adjust the angle of the support rod during the installation process to facilitate the installation operation and avoid processing ear plates of different angles for columns of different heights when processing parts, thereby saving processing costs.
[0026] 4. The utility model adopts a support rod with a sleeve structure. During installation, it is only necessary to adjust the sleeve to the required length in a telescopic manner, and then weld the outer wall of the inner sleeve to the port of the outer sleeve to obtain the required support rod length, thereby improving the flexibility of the bracket installation. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0028] Figure 1 It is a schematic diagram of the structure of a flexible photovoltaic panel support with double support rods in the prior art;
[0029] Figure 2 It is a schematic diagram of the overall structure of the utility model;
[0030] Figure 3 for Figure 1 A magnified image of the middle A area;
[0031] Figure 4 for Figure 1 Enlarged view of area B;
[0032] Figure 5 for Figure 1 Enlarged view of area C in the middle;
[0033] Figure 6 It is a schematic diagram of the structure of the double-hole connection component of the utility model.
[0034] Figure 7 This is a schematic diagram of an implementation scheme of the utility model for a flexible photovoltaic panel support using double columns.
[0035] Description of reference numerals:
[0036] 101. column; 102. first grounding pile; 103. crossbeam; 104. second grounding pile; 105. first support rod; 106. second support rod; 107. strand; 201. first connecting plate; 202. upper slot clamping piece; 203. lower slot clamping piece; 204. first clamping groove; 205. second clamping groove; 301. first connecting piece; 302. rotating shaft; 303. nut; 304. second connecting piece; 305. bolt; 401. second connecting plate; 402. first ear plate; 403. second ear plate; 404. first connecting hole; 405. second connecting hole; 406. second bolt; 407. pin. DETAILED DESCRIPTION
[0037] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.
[0038] like Figure 2-6 As shown, a flexible support reinforcement structure includes a first grounding pile 102 connected and fixed to the ground, a column 101 fixedly installed on the first grounding pile 102, a beam 103 fixedly installed on the top of the column 101, a steel strand 107 whose end is connected and fixed to the beam 103, and also includes a support rod assembly, a rotating connection assembly, and a clamping connection assembly.
[0039] The support rod assembly includes a second grounding pile 104 and a support rod; the support rod includes a first support rod 105 and a second support rod 106; one end of the beam 103 is rotatably connected to the first support rod 105 by a rotating connection assembly, and the end of the beam 103 away from the first support rod 105 is rotatably connected to the second support rod 106 by a rotating connection assembly; in another embodiment, for a flexible photovoltaic panel bracket using double columns, the top ends of the two columns are rotatably connected to the first support rod 105 and the second support rod 106 by a rotating connection assembly.
[0040] The second grounding stake 104 is connected and fixed to the free end of the first support rod 105 and the free end of the second support rod 106 by using a clamping connection assembly.
[0041] The rotating connection component includes a rotating slot hole horizontally penetrating through the end of the beam 103, a rotating shaft 302 rotatably installed in the rotating slot hole, a first connecting piece 301 is fixedly installed on one end of the rotating shaft 302 close to the support rod, and a limiting member is installed on one end of the rotating shaft 302 away from the support rod; the first connecting piece 301 is connected to the end away from the rotating shaft 302 with a second connecting piece 304 by bolt connection, and the second connecting piece 304 is fixedly connected to the first support rod 105 at one end away from the first connecting piece 301.
[0042] The limiting member is a nut 303 threadably matched with the rotating shaft 302 .
[0043] By adopting the above technical solution, before the photovoltaic panel support is installed, the first support rod 105 can rotate around the rotating shaft 302 or the bolt 305 .
[0044] The snap-in connection assembly includes a lower slot snap-in 203 bolted to the first support rod 105, an upper slot snap-in 202 bolted to the second support rod 106, and a first connection plate 201 fixedly connected to the top surface of the second grounding pile 104; the bottom end of the upper slot snap-in 202 is fixedly connected to the first connection plate 201; a first snap-in groove 204 is vertically opened at the top of the upper slot snap-in 202; a second snap-in groove 205 is vertically opened at the bottom of the lower slot snap-in 203; the upper slot snap-in 202 and the lower slot snap-in 203 are snap-in connected to each other by using the first snap-in groove 204 and the second snap-in groove 205; after the snap-in is completed, the first snap-in groove 204 is close to the side wall of the lower slot snap-in 203, and the second snap-in groove 205 is close to the side wall of the upper slot snap-in 202.
[0045] The slot width of the first clamping slot 204 is greater than the thickness of the lower slot clamping piece 203, and the slot width of the second clamping slot 205 is greater than the thickness of the upper slot clamping piece 202, so that after the lower slot clamping piece 203 and the upper slot clamping piece 202 are clamped, the lower slot clamping piece 203 can be twisted horizontally to change the angle between the side wall of the lower slot clamping piece 203 and the side wall of the upper slot clamping piece 202, so as to increase the tolerance range of installation errors of various parts of the bracket.
[0046] The upper notch clamping piece 202 is connected to the first connecting plate 201 by welding.
[0047] The double-hole connection component includes a second connection plate 401 fixedly connected to the top surface of the first grounding pile 102, two first ear plates 402 fixedly installed on the upper surface of the second connection plate 401, the two first ear plates 402 are arranged parallel to each other, and a first connection hole 404 and a second connection hole 405 are horizontally penetrated on the first ear plate 402, a connection ear plate is fixedly installed on one end of the column 101 close to the first grounding pile 102, the connection ear plate is inserted into the gap between the two first ear plates 402, and the first connection hole 404 and the second connection hole 405 are opened on the connection ear plate, the first connection hole 404 on the first ear plate 402 and the first connection hole 404 on the connection ear plate are jointly penetrated and installed with a first rod-shaped connection member, and the second connection hole 405 on the first ear plate 402 and the second connection hole 405 on the connection ear plate are jointly penetrated and installed with a second rod-shaped connection member, thereby completing the fixed installation between the column 101 and the first grounding pile 102.
[0048] The first rod-shaped connecting member is the second bolt 406, and the second rod-shaped connecting member is the pin 407. When the bracket is installed on site, the column 101 laid on the ground is first rotatably connected with the first grounding pile 102 using the second bolt 406, and then the column 101 is rotated and erected with the second bolt 406 as the axis, and then the pin 407 is installed. The installation process of the pin 407 is simple, so that there is no need for manpower to support the column 101 for a long time, and the fixed installation between the column 101 and the first grounding pile 102 can be completed quickly. After the installation of the pin 407 is completed, the second bolt 406 is tightened.
[0049] The first connection hole 404 and the second connection hole 405 are located on the same vertical line.
[0050] The width of the gap between the two first ear plates 402 is 0.5 mm greater than the thickness of the connecting ear plate, so that the connection is stable.
[0051] A second ear plate 403 is fixedly connected to one side of the first ear plate 402 away from the other first ear plate 402 . The bottom end of the second ear plate 403 is fixedly connected to the second connecting plate 401 . The second ear plate 403 can enhance the stability of the first ear plate 402 .
[0052] The support rod is a sleeve structure, which includes an inner sleeve and an outer sleeve sleeved outside the inner sleeve. During on-site installation, due to installation terrain factors or ground pile installation position error factors, support rods of different lengths will be required. With the sleeve structure, during installation, it is only necessary to adjust the sleeve to the required length in a telescopic manner, and then weld the outer wall of the inner sleeve to the port of the outer sleeve to obtain the required support rod length, thereby improving the flexibility of bracket installation.
[0053] When installing the bracket, the first step is to determine the installation positions of the first grounding pile 102 and the second grounding pile 104, and complete the fixed connection between the first grounding pile 102 and the second grounding pile 104 and the ground; then the column 101 and the first grounding pile 102 are fixed; the second step is to use the rotating connection component to pre-install the support rod, that is, do not tighten the nut 303 and the bolt 305, so that the first support rod 105 is easy to rotate flexibly; the third step is to fix the second support rod 106 and the upper slot clamping piece 202, and then clamp the lower slot clamping piece 203 with the upper slot clamping piece 202, and then fix the lower slot clamping piece 203 and the first support rod 105; the fourth step is to tighten all the nuts and weld the inner sleeve and the outer sleeve; in another embodiment, the lower slot clamping piece 203 is finally welded to the first clamping slot 204; the bracket installation is completed.
[0054] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A flexible support reinforcement structure, comprising a first grounding stake (102) connected and fixed to the ground, a column (101) fixedly mounted on the first grounding stake (102), a crossbeam (103) fixedly mounted on the top of the column (101), and a steel strand (107) having an end connected and fixed to the crossbeam (103), characterized in that: It also includes a support rod assembly and a rotating connection assembly; The support rod assembly comprises a second grounding pile (104) and a support rod; the support rod comprises a first support rod (105) and a second support rod (106); one end of the crossbeam (103) is rotatably connected to the first support rod (105) by means of a rotation connection assembly, and one end of the crossbeam (103) away from the first support rod (105) is rotatably connected to the second support rod (106) by means of a rotation connection assembly; The second grounding stake (104) is connected and fixed to the free end of the first support rod (105) and the free end of the second support rod (106); The rotating connection assembly comprises a rotating slot hole horizontally penetrating through the end of the crossbeam (103), a rotating shaft (302) rotatably installed in the rotating slot hole, a first connecting piece (301) fixedly installed at one end of the rotating shaft (302) close to the support rod, and a limiting member is installed at one end of the rotating shaft (302) away from the support rod; a second connecting piece (304) is installed at one end of the first connecting piece (301) away from the rotating shaft (302) by bolt connection, and the second connecting piece (304) is fixedly connected to the first support rod (105) at one end away from the first connecting piece (301).
2. A flexible support reinforcement structure according to claim 1, characterized in that: It also includes a snap-fit connection component; the second grounding pile (104) is connected and fixed with the free end of the first support rod (105) and the free end of the second support rod (106) by using the snap-fit connection component; the snap-fit connection component includes a lower slot clamping piece (203) bolted to the first support rod (105), an upper slot clamping piece (202) bolted to the second support rod (106), and a first connection plate (201) fixedly connected to the top surface of the second grounding pile (104); the bottom end of the upper slot clamping piece (202) is fixedly connected to the first connection plate (201); the top end of the upper slot clamping piece (202) is vertically provided with a first clamping groove (204); the bottom end of the lower slot clamping piece (203) is vertically provided with a second clamping groove (205); the upper slot clamping piece (202) and the lower slot clamping piece (203) are mutually clamped by using the first clamping groove (204) and the second clamping groove (205); The slot width of the first clamping slot (204) is greater than the thickness of the lower slot clamping piece (203), and the slot width of the second clamping slot (205) is greater than the thickness of the upper slot clamping piece (202).
3. A flexible support reinforcement structure according to claim 1 or 2, characterized in that: The invention also comprises a double-hole connection component, wherein the double-hole connection component comprises a second connection plate (401) fixedly connected to the top surface of the first grounding pile (102), two first ear plates (402) fixedly mounted on the upper surface of the second connection plate (401), the two first ear plates (402) being arranged parallel to each other, a first connection hole (404) and a second connection hole (405) being horizontally penetrated through the first ear plate (402), a connection ear plate being fixedly mounted on one end of the column (101) close to the first grounding pile (102), and the connection ear plate being inserted into the two first ear plates ( In the gap between the two connecting pieces (402), a first connecting hole (404) and a second connecting hole (405) are provided on the connecting ear plate; a first rod-shaped connecting member is installed through the first connecting hole (404) on the first ear plate (402) and the first connecting hole (404) on the connecting ear plate; a second rod-shaped connecting member is installed through the second connecting hole (405) on the first ear plate (402) and the second connecting hole (405) on the connecting ear plate, thereby completing the fixed installation between the column (101) and the first grounding pile (102).
4. The flexible support reinforcement structure according to claim 1, characterized in that: The limiting member is a nut (303) threadably matched with the rotating shaft (302).
5. The flexible support reinforcement structure according to claim 2, characterized in that: The upper notch clamping piece (202) is welded to the first connecting plate (201).
6. The flexible support reinforcement structure according to claim 3, characterized in that: The first rod-shaped connecting member is a second bolt (406), and the second rod-shaped connecting member is a pin (407).
7. The flexible support reinforcement structure according to claim 3, characterized in that: The first connection hole (404) and the second connection hole (405) are located on the same vertical line.
8. The flexible support reinforcement structure according to claim 3, characterized in that: The width of the gap between the two first ear plates (402) is 0.1-1 mm greater than the thickness of the connecting ear plates.
9. The flexible support reinforcement structure according to claim 3, characterized in that: A second ear plate (403) is fixedly connected to the first ear plate (402) at one side away from the other first ear plate (402), the bottom end of the second ear plate (403) is fixedly connected to the second connecting plate (401), and the second ear plate (403) is perpendicular to the first ear plate (402).
10. The flexible support reinforcement structure according to claim 3, characterized in that: The support rod is a sleeve structure, which includes an inner sleeve and an outer sleeve sleeved outside the inner sleeve.
Citation Information
Patent Citations
Flexible photovoltaic support and photovoltaic system
CN114977994A