Jet vacuum pump water tank water and sewage cooperative treatment system
By designing a collaborative treatment system for water tanks and sewage between jet vacuum pumps, and the purification and treatment of sewage recycling is used, the problem of vacuum drop caused by rising water temperature of jet vacuum pumps is solved, and water resource conservation and production efficiency are improved.
Patent Information
- Application Number
- CN202421397485.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-18
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-18
AI Technical Summary
During the decompression distillation process, the increase in the water temperature of the jet vacuum pump water tank leads to a decrease in the vacuum degree and reduce production efficiency. The existing water change and cooling methods frequently change water, use of tap water, serious waste of water resources, and high pollution risk.
A coordinated treatment system for water and sewage between jet vacuum pump water tank is designed, and the treated sewage is purified through the sewage treatment unit to form a recycling circuit. The water supply unit inputs the treated water into the jet vacuum pump water tank, and the safety guarantee unit prevents water tank from being deficient.
It has achieved water resource conservation, reduced wastewater discharge, reduced the corrosion risk of pollutants on equipment, improved the stability and production efficiency of the system, and reduced operating costs.
Smart Images

Figure CN222752632U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of reduced pressure distillation and cooling, and in particular to a jet vacuum pump water tank water and sewage coordinated treatment system. Background Art
[0002] At present, vacuum distillation is a commonly used production method in industrial production. It reduces the boiling point of liquid and improves production efficiency by reducing the pressure in the container through vacuum pumping. In the process of vacuum distillation of solution, the vacuum system uses a jet vacuum pump to vacuum the evaporation container. Since the high-temperature gas extracted by vacuum dissolves in the water in the water tank of the jet vacuum pump, and the jet vacuum pump generates heat when working, the water temperature in the water tank rises. When the water temperature in the water tank rises to above 40°C, the vacuum degree of the system will drop significantly, from -0.09MPa to -0.08MPa, and in severe cases less than -0.07MPa, which leads to a significant increase in distillation time and a significant reduction in production efficiency. Therefore, in order to make the vacuum system operate stably, the water in the water tank needs to be cooled.
[0003] The common methods for cooling the water in the jet vacuum pump tank are water exchange and heat exchanger cooling.
[0004] Among them, water exchange and cooling is to achieve the purpose of cooling by directly discharging the wastewater with higher temperature in the water tank and then adding tap water of normal or low temperature to the water tank. However, water exchange and cooling requires frequent water exchange, which will lead to reduced production efficiency. At the same time, the water exchange process is likely to cause instability of the production system, and the amount of tap water is large, which seriously wastes water resources and has high operating costs. In addition, the directly discharged wastewater is prone to pollution.
[0005] Based on this, a new technical solution is needed. Utility Model Content
[0006] In view of this, the embodiment of the present specification provides a jet vacuum pump water tank water and sewage coordinated treatment system, which, through coordinated wastewater treatment, recycles the treated sewage, reduces wastewater discharge, and reduces tap water consumption. A safety assurance unit is also provided, which can replenish water when the water tank is short of water, thereby improving operating efficiency and production stability, while saving operating costs and reducing the discharge of three wastes.
[0007] The embodiments of this specification provide the following technical solutions:
[0008] The embodiment of this specification provides a jet vacuum pump water tank water and sewage coordinated treatment system, which is characterized by comprising:
[0009] Jet vacuum pump water tank, used to store circulating water for the jet vacuum pump;
[0010] A sewage treatment unit, connected to the jet vacuum pump water tank through a water outlet pipeline, and used for purifying the sewage in the jet vacuum pump water tank;
[0011] A water supply unit, comprising a self-priming pump, connected to the sewage treatment unit through a water outlet pipeline, wherein the self-priming pump takes water from the sewage treatment unit and inputs the water into a jet vacuum pump water tank, wherein the jet vacuum pump water tank, the sewage treatment unit and the water supply unit form a loop;
[0012] The safety guarantee unit is connected to the water tank of the jet vacuum pump through a tap water pipe to prevent the water tank of the jet vacuum pump from being short of water.
[0013] In some embodiments, an overflow port is provided at the top of the jet vacuum pump water tank, a water outlet is provided at the bottom, a drain valve is provided on the water outlet pipe of the water outlet, and the overflow port and the drain valve are connected to the sewage treatment unit through pipelines.
[0014] In some embodiments, the water supply unit includes a filter, a self-priming pump, a regulating valve, and a control box.
[0015] In some embodiments, the filter is arranged on the outlet pipe of the sewage treatment unit, the self-priming pump is arranged on the outlet pipe of the filter, the regulating valve is arranged on the outlet pipe of the self-priming pump, and the power supply and status signal of the self-priming pump are connected to the control box.
[0016] In some embodiments, the safety assurance unit includes a solenoid valve, a submersible liquid level gauge, and a control box.
[0017] In some embodiments, the solenoid valve is arranged on a tap water pipe, the tap water pipe is connected to the jet vacuum pump water tank, the solenoid valve power supply and signal are connected to the control box, the immersion liquid level meter is arranged in the jet vacuum pump water tank, and the liquid level meter power supply and signal are connected to the control box.
[0018] In some embodiments, the self-priming pump is interlocked with the solenoid valve for control. When the self-priming pump fails or the liquid level is lower than a set parameter value, the solenoid valve automatically opens to replenish water in the water tank of the jet vacuum pump to prevent the self-priming pump from failing or reducing the flow rate due to pipeline blockage, which may cause the water tank of the jet vacuum pump to be short of water.
[0019] In some embodiments, a jet vacuum pump is provided on one side of the jet vacuum pump water tank and is connected via a pipeline.
[0020] In some embodiments, a container for storing vacuum exhaust gas is provided on one side of the jet vacuum pump water tank.
[0021] In some embodiments, there are at least two regulating valves.
[0022] Compared with the prior art, at least one of the above-mentioned technical solutions adopted in the embodiments of this specification can achieve at least the following beneficial effects: by discharging the sewage in the jet vacuum pump water tank into the sewage treatment unit for coordinated treatment, the treated water is pumped into the jet vacuum pump water tank through the water supply unit for continuous water replenishment, so as to be recycled, thereby saving the use of tap water and reducing wastewater discharge. While cooling the jet vacuum pump water tank, the generated pollutants are continuously discharged into the sewage treatment unit for purification, reducing the risk of corrosion to the equipment caused by the concentration of pollutants in the jet vacuum pump water tank. At the same time, a safety guarantee unit is provided to prevent the jet vacuum pump water tank from lacking water, causing the jet vacuum pump to malfunction and affecting production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0024] Figure 1 It is a diagram of a jet vacuum pump water tank and sewage coordinated treatment system in a specific implementation method;
[0025] Figure 1 The reference numerals are as follows:
[0026] 101-wastewater treatment unit; 102-filter; 103-self-priming pump; 104-regulating valve; 105-solenoid valve; 106-jet vacuum pump; 107-jet vacuum pump water tank; 108-submersible liquid level meter; 109-control system / control box. DETAILED DESCRIPTION
[0027] The embodiments of the present application are described in detail below with reference to the accompanying drawings.
[0028] The following describes the implementation methods of the present application through specific examples, and those skilled in the art can easily understand other advantages and effects of the present application from the contents disclosed in this specification. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. The present application can also be implemented or applied through other different specific implementation methods, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present application. It should be noted that, in the absence of conflict, the following embodiments and the features in the embodiments can be combined with each other. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without making creative work belong to the scope of protection of the present application.
[0029] It should be noted that various aspects of the embodiments within the scope of the appended claims are described below. It should be apparent that the aspects described herein can be embodied in a wide variety of forms, and any specific structure and / or function described herein is merely illustrative. Based on the present application, it should be understood by those skilled in the art that an aspect described herein can be implemented independently of any other aspect, and two or more of these aspects can be combined in various ways. For example, any number and aspect described herein can be used to implement the device and / or practice the method. In addition, other structures and / or functionalities other than one or more of the aspects described herein can be used to implement this device and / or practice this method.
[0030] It should also be noted that the illustrations provided in the following embodiments are only schematic illustrations of the basic concept of the present application. The drawings only show components related to the present application rather than being drawn according to the number, shape and size of components in actual implementation. In actual implementation, the type, quantity and proportion of each component may be changed arbitrarily, and the component layout may also be more complicated.
[0031] Additionally, in the following description, specific details are provided to facilitate a thorough understanding of the examples. However, it will be understood by those skilled in the art that the examples can be practiced without these specific details.
[0032] At present, during the vacuum distillation process, the water in the water tank will heat up. Once the water temperature reaches above 40°C, the vacuum degree of the system will drop significantly, which will cause the distillation time to increase significantly and the production efficiency will be greatly reduced. Therefore, it is necessary to cool the water tank to ensure production efficiency.
[0033] At present, the commonly used methods for cooling the water in the jet vacuum pump tank are water exchange cooling and heat exchanger cooling.
[0034] Among them, water exchange and cooling, that is, directly discharging the wastewater with higher temperature in the water tank and then adding tap water of normal or low temperature to the water tank, can achieve the purpose of cooling. However, water exchange and cooling requires frequent water exchange, which will lead to reduced production efficiency. At the same time, the water exchange process is likely to cause instability of the production system, and the amount of tap water is large, which seriously wastes water resources, has high operating costs, and the discharged wastewater is prone to pollution.
[0035] In summary, in view of the shortcomings of existing technologies, a new system is needed to reduce the consumption of water resources and avoid pollution.
[0036] In view of this, during the analysis and improvement exploration of the jet vacuum pump water tank cooling method and system structure design, it was found that: in the process of reduced pressure distillation, there is a step that requires sewage treatment to obtain purified water. If you want to save water resources, you can use the purified water, such as inputting it into a water tank that needs to be cooled to form a circulation system. This can not only reuse the sewage, but also cool the water tank and reduce wastewater discharge.
[0037] Based on this, this specification embodiment proposes a processing solution: Figure 1 As shown, the system includes a jet vacuum pump water tank 107, a sewage treatment unit 101, a water supply unit, and a safety assurance unit. The jet vacuum pump water tank is used to store circulating water for the jet vacuum pump; the sewage treatment unit is connected to the jet vacuum pump water tank 107 through a water outlet pipeline, and is used to purify the sewage in the jet vacuum pump water tank 107; the water supply unit includes a self-priming pump 103, which is connected to the sewage treatment unit 101 through a water outlet pipeline. The self-priming pump 103 takes water from the sewage treatment unit and inputs it into the jet vacuum pump water tank 107. The jet vacuum pump water tank 107, the sewage treatment unit 101 and the water supply unit form a loop, which can recycle the treated water; the safety assurance unit is connected to the jet vacuum pump water tank 107 through a tap water pipe to prevent the jet vacuum pump water tank from lacking water and improve the stability of the system operation.
[0038] The sewage treatment unit 101 includes biochemical treatment, coagulation and sedimentation treatment, and disinfection and sterilization treatment.
[0039] Biochemical treatment is to treat the water from the overflow port of the jet vacuum pump water tank 107 and the water from the bottom water outlet into the sewage biochemical system, remove the pollutants such as organic matter and ammonia dissolved in the water tank water when the waste gas contacts with the water tank water when the jet vacuum pump 106 is evacuated, and the water after biochemical treatment enters the coagulation and sedimentation treatment;
[0040] Coagulation and sedimentation treatment is to add drugs to the effluent after biochemical treatment to remove impurities, suspended matter, and colloids in the water, and disinfect the effluent;
[0041] The disinfection and sterilization treatment is to add a bactericide to the effluent after the coagulation and sedimentation treatment to sterilize and disinfect it, so as to kill the microorganisms in the water and obtain reusable water. The disinfected effluent enters the jet vacuum pump water tank 107.
[0042] Among them, the water supply unit takes water from the sewage treatment unit 101, filters the treated water through the filter 102 to prevent unremoved sediment, and pumps the water into the jet vacuum pump water tank 107 through the self-priming pump 103. A regulating valve 104 and a temperature sensor are arranged before the self-priming pump 103 and the jet vacuum pump water tank 107 to control the flow rate entering the water tank and the water temperature in the water tank 107. The water outlet of the overflow port of the jet vacuum pump water tank 107 and the water outlet of the bottom water outlet enter the sewage treatment unit 101 through pipelines.
[0043] Among them, the safety assurance unit, the tap water replenishment solenoid valve 105, the immersion liquid level meter 108 and the self-priming pump 103 power supply and signal access control box 109, the control box controls the self-priming pump operating current, the self-priming pump 103, the immersion liquid level meter 108 and the solenoid valve 105 are interlocked and controlled. When the self-priming pump 103 fails or the liquid level is lower than the set parameter value, the solenoid valve 105 is automatically opened for water replenishment, which can prevent the self-priming pump 103 from failing or the flow rate is reduced due to pipeline blockage, thereby preventing the jet vacuum pump water tank 107 from lacking water, protecting the safe operation of the jet pump 106, reducing equipment losses, and improving the stability of system operation.
[0044] In some embodiments, the control box is usually controlled by PLC, but it can also be other controllers, which is not limited in this application.
[0045] In some embodiments, an overflow port is provided at the top of the jet vacuum pump water tank, a water outlet is provided at the bottom, a drain valve is provided on the water outlet pipe of the water outlet, and the overflow port and the drain valve are connected to the sewage treatment unit through pipelines. The setting of the overflow port can prevent excessive sewage in the jet vacuum pump water tank from causing the system to fail to operate normally, and at the same time discharge pollutants floating on the surface.
[0046] In some embodiments, the water supply unit includes a filter, a self-priming pump, a regulating valve and a control box. The setting of the filter can further filter the water treated by the sewage treatment unit to prevent precipitation from entering the water supply unit, causing pipeline blockage and reduced flow, thereby affecting production efficiency.
[0047] In some embodiments, the filter is arranged on the outlet pipe of the sewage treatment unit, the self-priming pump is arranged on the outlet pipe of the filter, the regulating valve is arranged on the outlet pipe of the self-priming pump, and the power supply and status signal of the self-priming pump are connected to the control box.
[0048] In some embodiments, the safety assurance unit includes a solenoid valve and a submersible liquid level meter.
[0049] In some embodiments, the solenoid valve is arranged on a tap water pipe, the tap water pipe is connected to the jet vacuum pump water tank, the solenoid valve power supply and signal are connected to the control box, the immersion liquid level gauge is arranged in the jet vacuum pump water tank, the liquid level gauge power supply and signal are connected to the control box, the solenoid valve is used to control the opening and closing of the tap water pipe, and the immersion liquid level gauge is used to detect the water level in the jet vacuum pump water tank to prevent water shortage.
[0050] In some embodiments, the self-priming pump is interlocked with the solenoid valve for control. When the self-priming pump fails or the liquid level is lower than the set parameter value, the solenoid valve automatically opens to replenish the water tank of the jet vacuum pump. This can effectively prevent the self-priming pump from failing or reducing the flow rate due to pipeline blockage, which may cause the jet vacuum pump water tank to lack water.
[0051] In some embodiments, a jet vacuum pump is provided on one side of the jet vacuum pump water tank and is connected via a pipeline to provide power during vacuuming.
[0052] In some embodiments, a gas buffer tank is provided on one side of the water tank of the jet vacuum pump to prevent excessive gas during vacuum extraction, which may cause the water temperature to rise too quickly after dissolving in water. At the same time, it protects the mechanical seal of the vacuum pump and can keep the pressure in the tank in a stable state before and after the vacuum pump is operated, thereby extending the service life of the mechanical seal. It can also prevent the gas in the pump from being discharged. The gas in the buffer tank can be recovered by environmental protection recovery equipment as the gas in the pump, thereby not causing pollution to the environment.
[0053] In some embodiments, at least two regulating valves are provided, and the number of regulating valves can be increased or decreased according to different usage scenarios.
[0054] In some embodiments, the various components in the system for the coordinated treatment and utilization of water in the jet vacuum pump tank and sewage are connected through a water outlet pipeline, which is convenient for installation, maintenance and inspection.
[0055] In this specification, the same or similar parts between the various embodiments can be referred to each other, and each embodiment focuses on the differences from other embodiments. In particular, for the product embodiment described later, since it corresponds to the method, the description is relatively simple, and the relevant parts can be referred to the partial description of the system embodiment.
[0056] At the same time, this specification uses specific words to describe the embodiments of this specification. For example, "one embodiment", "an embodiment", and / or "some embodiments" refer to a certain feature, structure or characteristic related to at least one embodiment of this specification. Therefore, it should be emphasized and noted that "one embodiment" or "an embodiment" or "an alternative embodiment" mentioned twice or more in different positions in this specification does not necessarily refer to the same embodiment. In addition, certain features, structures or characteristics in one or more embodiments of this specification can be appropriately combined.
[0057] In addition, unless explicitly stated in the claims, the order of the processing elements and sequences described in this specification, the use of alphanumeric characters, or the use of other names are not intended to limit the order of the processes and methods of this specification. Although the above disclosure discusses some currently considered useful utility model embodiments through various examples, it should be understood that such details are only for illustrative purposes, and the attached claims are not limited to the disclosed embodiments. On the contrary, the claims are intended to cover all modifications and equivalent combinations that are consistent with the essence and scope of the embodiments of this specification. For example, although the system components described above can be implemented by hardware devices, they can also be implemented only by software solutions, such as installing the described system on an existing processing device or mobile device.
[0058] The basic concepts have been described above. Obviously, for those skilled in the art, the above detailed disclosure is only for example and does not constitute a limitation of this specification. Although not explicitly stated here, those skilled in the art may make various modifications, improvements and corrections to this specification. Such modifications, improvements and corrections are suggested in this specification, so such modifications, improvements and corrections still belong to the spirit and scope of the exemplary embodiments of this specification.
Claims
1. A jet vacuum pump water tank water and sewage coordinated treatment system, characterized in that: include: Jet vacuum pump water tank, used to store circulating water for the jet vacuum pump; A sewage treatment unit, connected to the jet vacuum pump water tank through a water outlet pipeline, and used for purifying the sewage in the jet vacuum pump water tank; A water supply unit, comprising a self-priming pump, connected to the sewage treatment unit through a water outlet pipeline, wherein the self-priming pump takes water from the sewage treatment unit and inputs the water into a jet vacuum pump water tank, wherein the jet vacuum pump water tank, the sewage treatment unit and the water supply unit form a loop; The safety guarantee unit is connected to the water tank of the jet vacuum pump through a tap water pipe to prevent the water tank of the jet vacuum pump from being short of water.
2. The jet vacuum pump water tank water and sewage coordinated treatment system according to claim 1 is characterized in that: An overflow port is arranged at the top of the jet vacuum pump water tank, and a water outlet is arranged at the bottom. A vent valve is arranged on the water outlet pipe of the water outlet. The overflow port and the vent valve are connected to the sewage treatment unit through pipelines.
3. The jet vacuum pump water tank water and sewage coordinated treatment system according to claim 1 is characterized in that: The water supply unit comprises a filter, a self-priming pump, a regulating valve and a control box.
4. The jet vacuum pump water tank water and sewage coordinated treatment system according to claim 3 is characterized in that: The filter is arranged on the outlet pipe of the sewage treatment unit, the self-priming pump is arranged on the outlet pipe of the filter, the regulating valve is arranged on the outlet pipe of the self-priming pump, and the power supply and status signal of the self-priming pump are connected to the control box.
5. The jet vacuum pump water tank water and sewage coordinated treatment system according to claim 3 is characterized in that: There are at least two regulating valves.
6. The jet vacuum pump tank water and sewage coordinated treatment system according to claim 1 is characterized in that: The safety guarantee unit comprises a solenoid valve, a drop-in liquid level gauge and a control box.
7. The jet vacuum pump water tank water and sewage coordinated treatment system according to claim 6 is characterized in that: The solenoid valve is arranged on a tap water pipe, the tap water pipe is connected to the jet vacuum pump water tank, the solenoid valve power supply and signal are connected to the control box, the immersion liquid level meter is arranged in the jet vacuum pump water tank, and the liquid level meter power supply and signal are connected to the control box.
8. The jet vacuum pump water tank water and sewage coordinated treatment system according to claim 7 is characterized in that: The self-priming pump is interlocked with the solenoid valve for control. When the self-priming pump fails or the liquid level is lower than the set parameter value, the solenoid valve automatically opens to replenish water to the water tank of the jet vacuum pump to prevent the self-priming pump from failing or reducing the flow rate due to pipeline blockage, which may cause the water tank of the jet vacuum pump to be short of water.
9. The jet vacuum pump water tank water and sewage coordinated treatment system according to claim 1, characterized in that: A jet vacuum pump is provided on one side of the jet vacuum pump water tank and is connected via a pipeline.
10. The jet vacuum pump water tank water and sewage coordinated treatment system according to claim 1, characterized in that: A container for storing vacuum exhaust gas is provided on one side of the jet vacuum pump water tank.