Stirring device for washing powder production
By designing a stirring device including a stand, a tank body, anti-shaking baffle, a tank cover and an adjustment component, the residual and cross-contamination problems caused by the complex internal structure of the existing stirring equipment, and the problem of unstable containers during the stirring process, achieving more efficient cleaning and operation convenience.
Patent Information
- Application Number
- CN202421515032.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The internal structure of the existing mixing equipment is complex and is prone to residues, which leads to hindered subsequent cleaning and may lead to cross-contamination; at the same time, the mixing process is affected by power, resulting in unstable containers.
A mixing device for the production of laundry detergent is designed, including a stand, a tank body, an anti-shaking baffle, a tank cover and an adjustment assembly. The bottom of the tank body is connected to the vertical frame through a rack plate, an anti-shaking baffle is attached to the outer wall, and an adjustment component is provided at the top of the tank cover. The agitating shaft is rotatably connected by the driving gear and the driven gear. The tank cover can be lifted and steered, providing a larger operating space.
The device is designed with hollow frame plates and sewage discharge pipes to facilitate sewage collection, avoid sewage overflow, and improve cleaning efficiency; anti-shaking baffle reduces shaking during the stirring process, and the lifting and steering structure of the tank lid improves cleaning efficiency and operation convenience.
Smart Images
Figure CN222753060U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of washing powder processing, in particular to a stirring device for washing powder production. Background Art
[0002] Washing powder is a powdered detergent used to clean clothes. It is usually composed of surfactants, builders, enzyme preparations, fragrances and other ingredients. Various raw materials are manufactured according to a certain formula and process through a series of production processes such as mixing, stirring, and molding.
[0003] The stirring equipment for washing powder processing is specially used for stirring and mixing various raw materials. It is necessary to fully mix the surfactants, detergents, enzyme preparations, etc. to ensure the uniformity of the ingredients and facilitate subsequent processing.
[0004] In the process of realizing the utility model, the inventors found that the prior art had the following problems: 1. The existing stirring equipment has a complex internal structure and is prone to residues, which hinders subsequent cleaning and may cause cross-contamination problems in subsequent processing; 2. Some stirring parts have surface residues inside the container, and the surface residues cannot be completely removed during cleaning. At the same time, many stirring processes are affected by the power, causing the container to become unstable. Utility Model Content
[0005] The purpose of the present utility model is to provide a stirring device for washing powder production, so as to solve the problems mentioned in the above background technology, such as the complex internal structure, easy residue, which leads to the obstruction of subsequent cleaning and the instability of the container due to the influence of power during the stirring process. In order to achieve the above purpose, the present utility model provides the following technical solutions: a stirring device for washing powder production, including a stand, the stand is connected to the bottom of the tank body through the frame plate provided thereon by bolts, the outer wall of the tank body is fitted with an anti-sway baffle, one end of the anti-sway baffle is rotatably connected to one side of the stand, the top of the tank body is plug-connected with a tank cover, the bottom of the tank cover is rotatably connected with a stirring shaft, the top of the tank cover is provided with an adjustment component, and the bottom of the adjustment component is welded to the top of one side of the stand.
[0006] A display is provided on one side of the outer wall of the tank body, and a liquid discharge pipe and a sewage discharge pipe are respectively penetrated through the bottom of the tank body. An inner sealing gasket is glued to the inner wall of the pipe opening at one end of the sewage discharge pipe inside the tank body, and an outer sealing gasket is glued to the outer wall of the pipe opening at one end of the sewage discharge pipe outside the tank body. A sealing cover is threadedly connected to the bottom of the sewage discharge pipe at one end outside the tank body.
[0007] The bottom of the tank cover is provided with an annular docking strip for being plugged and connected to the top of the tank body. The top of the tank cover is rotatably connected with a driving gear and a driven gear respectively. The driving gear is meshed with one side of the driven gear. The driven gear is welded to the top of the stirring shaft through a shaft rod penetrating its axis center.
[0008] The adjusting assembly comprises a fixed base and a rotating base, the bottom of the fixed base is welded to the top of one side of the vertical frame, the interior of the fixed base located at the upper end is rotatably connected with an active steering gear and a driven steering gear through bearings, the active steering gear and the driven steering gear are meshed and connected, the driven steering gear is welded to the bottom of the rotating base as a whole through a shaft rod running through the axis center thereof, the rotating base is connected to one end of the connecting seat through a hydraulic cylinder provided therein through bolts, the other end of the connecting seat is connected to the top of the tank cover through bolts, and a positioning plate is provided on one side of the fixed base.
[0009] Further preferably, the upright frame is connected to the frame plate by bolts through its supporting feet, and a load-bearing column is provided on one side of the supporting feet, and the load-bearing column is annularly attached to the bottom of the frame plate, and at the same time, a grid-shaped through hole is provided on the surface of the frame plate, and through holes for passing through the drainage pipe and the sewage pipe are respectively provided on its surface.
[0010] Further preferably, the interior of the tank body is provided with a temperature sensor and a viscosity sensor for electrically connecting the display, and the surface of the sealing cover is composed of a cylinder and an annular object on the outer wall of the cylinder, and a cavity is formed between the cylinder and the annular object, and at the same time, the outer wall of the cylinder and the inner wall of the annular object are respectively provided with threaded grooves for threaded connection to the inner and outer walls of the sewage pipe, and the bottom of the outer sealing gasket is provided with a notch for plugging and connecting to the top of the annular object.
[0011] Further preferably, the stirring shaft is rotatably connected to the interior of the tank body via a driving gear and a driven gear, and a plurality of blades with arc structures are distributed in a ring shape at equal distances on the surface of the stirring shaft.
[0012] Further preferably, the tank cover forms a lifting structure on the top of the tank body through a hydraulic cylinder, and the anti-sway baffle is attached to the two ends of the outer wall of the tank body to form an opening and closing structure, and the side of the anti-sway baffle that is attached to the tank body is coated with a rubber layer, and the anti-sway baffles are connected by bolts.
[0013] Further preferably, the rotating base is rotatably connected to the top of the fixed base through an active steering gear and a driven steering gear, and the tank cover rotates 90° in a horizontal direction above the tank body through the rotating base, and the positioning plate is attached to one side of the tank cover.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] In the utility model, the frame plate and the lowest point of the bottom of the vertical frame are spaced apart to form a cavity, and the hollow structure of the frame plate combined with the sewage pipe makes it easy to collect sewage during the subsequent cleaning of the tank body, effectively avoiding sewage overflowing and causing pollution and chaos in the working environment, and the anti-sway baffle is attached to its outer wall and fixed with bolts, which can appropriately reduce the slight shaking of the tank body during the stirring process.
[0016] In the utility model, the tank cover reserves a large operating space above the tank body through the lifting and turning structure, so that the operator can more easily reach every corner inside the tank body, thereby improving the cleaning efficiency. The good cleaning effect can effectively reduce the corrosion and wear of the dirt on the inside of the tank body, and provide effective necessary conditions for subsequent continuous processing. The structure of the positioning plate can ensure the rotation angle of the tank cover to avoid excessive rotation causing position deviation affecting its connection with the tank body. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the frame structure of the utility model;
[0019] Figure 3 This is a schematic diagram of the internal structure of the fixed base of the utility model;
[0020] Figure 4 This is a schematic diagram of the structure of the can cover of the utility model;
[0021] Figure 5 This is a schematic diagram of the internal structure of the tank of the utility model;
[0022] Figure 6 It is a schematic diagram of the cross-sectional structure of the sealing cover of the utility model.
[0023] In the figure: 1. stand; 101. support foot; 102. load-bearing column; 2. frame plate; 3. tank body; 301. display; 302. drain pipe; 303. sewage pipe; 304. inner sealing gasket; 305. outer sealing gasket; 306. sealing cover; 4. anti-sway baffle; 5. tank cover; 501. annular docking strip; 502. driving gear; 503. driven gear; 6. stirring shaft; 7. adjustment assembly; 701. fixed base; 702. rotating base; 703. driving steering gear; 704. driven steering gear; 705. hydraulic cylinder; 706. connecting seat; 707. positioning plate. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figures 1 to 6 The utility model provides a technical solution: a stirring device for washing powder production, comprising a stand 1, the stand 1 is connected to the bottom of a tank body 3 through a frame plate 2 opened thereon by bolts, the outer wall of the tank body 3 is fitted with an anti-sway baffle 4, one end of the anti-sway baffle 4 is rotatably connected to one side of the stand 1, the top of the tank body 3 is plug-connected with a tank cover 5, the bottom of the tank cover 5 is rotatably connected with a stirring shaft 6, the top of the tank cover 5 is provided with an adjusting component 7, and the bottom of the adjusting component 7 is welded to the top of one side of the stand 1.
[0026] A display 301 is provided on one side of the outer wall of the tank body 3, and a liquid discharge pipe 302 and a sewage discharge pipe 303 are respectively penetrated through the bottom of the tank body 3. An inner sealing gasket 304 is glued to the inner wall of the pipe mouth of the sewage discharge pipe 303 at one end inside the tank body 3, and an outer sealing gasket 305 is glued to the outer wall of the pipe mouth of the sewage discharge pipe 303 at one end outside the tank body 3. A sealing cover 306 is threadedly connected to the bottom of the sewage discharge pipe 303 at one end outside the tank body 3.
[0027] The bottom of the tank cover 5 is provided with an annular docking strip 501 for being plugged and connected to the top of the tank body 3. The top of the tank cover 5 is rotatably connected with a driving gear 502 and a driven gear 503. The driving gear 502 is meshed with one side of the driven gear 503. The driven gear 503 is welded to the top of the stirring shaft 6 through a shaft rod passing through its axis.
[0028] The adjusting assembly 7 includes a fixed base 701 and a rotating base 702. The bottom of the fixed base 701 is welded to the top of one side of the stand 1. The fixed base 701 is located at the upper end and is rotatably connected to an active steering gear 703 and a driven steering gear 704 through bearings. The active steering gear 703 and the driven steering gear 704 are meshed and connected. The driven steering gear 704 is welded to the bottom of the rotating base 702 through a shaft rod running through the axis. The rotating base 702 is bolted to one end of a connecting seat 706 through a hydraulic cylinder 705 provided therein, and the other end of the connecting seat 706 is bolted to the top of the tank cover 5. A positioning plate 707 is provided on one side of the fixed base 701.
[0029] In this embodiment, Figure 2As shown, the stand 1 is connected to the frame plate 2 by bolts through the support foot 101 provided thereon, and a load-bearing column 102 is provided on one side of the support foot 101, and the load-bearing column 102 is annularly fitted to the bottom of the frame plate 2, and at the same time, a grid-shaped through hole is provided on the surface of the frame plate 2, and through holes for penetrating the drainage pipe 302 and the sewage pipe 303 are respectively provided on its surface; the frame plate 2 and the lowest point of the bottom of the stand 1 are spaced apart to form a cavity, and the hollow structure of the frame plate 2 combined with the sewage pipe 303 makes it easy to collect the sewage inside the subsequent tank body 3 during the cleaning process, effectively avoiding the pollution and chaos of the working environment caused by the overflow of sewage.
[0030] In this embodiment, Figure 5 and Figure 6 As shown, the interior of the tank body 3 is provided with a temperature sensor and a viscosity sensor for electrically connecting the display 301, and the surface of the sealing cover 306 is composed of a cylinder and an annular object on the outer wall of the cylinder, and a cavity is formed between the cylinder and the annular object, and at the same time, the outer wall of the cylinder and the inner wall of the annular object are respectively provided with threaded grooves for threaded connection to the inner wall and outer wall of the drain pipe 303, and the bottom of the outer sealing gasket 305 is provided with a notch for plugging and connecting to the top of the annular object; the sealing cover 306 is connected to the drain pipe 303 by means of internal and external thread structures, which provides effective sealing, and can be inserted into the notch of the outer sealing gasket 305 after full docking, which further improves the sealing and ensures that the internal medium of the tank body 3 will not overflow during the stirring process.
[0031] In this embodiment, Figure 4 As shown, the stirring shaft 6 is rotatably connected to the inside of the tank body 3 through the driving gear 502 and the driven gear 503, and the surface of the stirring shaft 6 has a number of arc-shaped blades distributed in a ring shape at equal distances; the transmission structure of the driving gear 502 and the driven gear 503 provides a relatively smooth power transmission for the stirring shaft 6, reduces the jitter during the stirring process, and provides an effective basic condition for processing liquids with higher viscosity. The structural form of the stirring shaft 6 enables it to generate a vortex effect during rotation, thereby enabling the viscous raw materials to be fully mixed inside the tank body 3, further improving the stirring effect, and at the same time correspondingly shortening the operating process time, thereby improving production efficiency.
[0032] In this embodiment, Figure 1 , Figure 2 and Figure 3As shown, the tank cover 5 forms a lifting structure on the top of the tank body 3 through the hydraulic cylinder 705, and the anti-sway baffle 4 is attached to the two ends of the outer wall of the tank body 3 to form an opening and closing structure, and the anti-sway baffle 4 is attached to the tank body 3 on one side and is coated with a rubber layer, and the anti-sway baffles 4 are connected by bolts; during the processing inside the tank body 3, the anti-sway baffle 4 is attached to its outer wall and fixed with bolts, which can appropriately reduce the slight shaking of the tank body 3 during the stirring process. The lifting structure of the tank cover 5 provides convenience for feeding, effectively avoids the tedious process of manual operation of the tank cover 5, reduces manual labor intensity, and the interlocking structure between it and the tank body 3 further ensures the tightness of the connection between the two, thereby reducing the problem of overflow of the internal liquid during stirring.
[0033] In this embodiment, Figure 3 As shown, the rotating base 702 is rotatably connected to the top of the fixed base 701 through the active steering gear 703 and the driven steering gear 704, and the tank cover 5 is rotated 90° in the horizontal direction above the tank body 3 through the rotating base 702, and the positioning plate 707 is attached to one side of the tank cover 5; the tank cover 5 reserves a large operating space above the tank body 3 through the lifting and steering structure, so that the operator can more easily access every corner inside the tank body 3, thereby improving the cleaning efficiency. A good cleaning effect can effectively reduce the corrosion and wear of dirt on the inside of the tank body 3, and provide effective necessary conditions for subsequent continuous processing, and the structure of the positioning plate 707 can ensure the rotation angle of the tank cover 5 to avoid excessive rotation and position deviation affecting its connection with the tank body 3.
[0034] The use method and advantages of the utility model: When the stirring device for washing powder production is used, the working process is as follows:
[0035] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6As shown, after the power supply is started, the power output end of the hydraulic cylinder 705 pulls the connecting seat 706 to make the tank cover 5 rise. When it is lifted to the highest driving point, the power set on one side of the active steering gear 703 is used again, and the active steering gear 703 rotates, and then the driven steering gear 704 rotates, so that the rotating base 702 drives the tank cover 5 and the stirring shaft 6 at the bottom thereof to rotate in a 90-degree horizontal direction, and an effective material discharge space is reserved for the surface of the tank body 3. After the proportioned raw materials are injected into the interior of the tank body 3, the power supply is driven again, and the servo motor rotates in the opposite direction. The active steering gear 703 rotates, and then the driven steering gear 704 rotates. The gear 704 drives in the reverse direction and causes the rotating base 702 to drive the tank cover 5 to reset and fit on the surface of the positioning plate 707. To improve the accuracy of docking, a pressure sensor (model F1Y) can be set on the surface of the positioning plate 707. Once the tank cover 5 starts to rotate and contacts the pressure sensor on the surface of the positioning plate 707, the pressure sensor can detect this change and trigger the control of stopping the rotation through the measured pressure signal. The tank cover 5 is pushed down again through the power output end of the hydraulic cylinder 705. During the descent, the annular docking strip 501 is correspondingly inserted into the annular notch on the top of the tank body 3. The anti-sway baffles 4 are respectively attached to the surface of the tank body 3, and the threaded notches opened at the front end thereof are connected by bolts. After the power is turned on, the driving gear 502 rotates to engage the driven gear 503 to rotate so that the stirring shaft 6 rotates inside the tank body 3 to mix the materials. The temperature sensor (model wzp-pt100) and viscosity sensor (model WKC1204) inside the tank body 3 can detect the structural form of the internal liquid during the stirring process. The temperature sensor and the viscosity sensor are wirelessly connected to the display 301, and the operator can ensure that the internal liquid reaches the ideal state according to the parameters. The structure is as follows: after the stirring process is completed, the power is turned off, the pipe mouth of the discharge pipe 302 is connected to the external collection equipment and the stop valve outside the discharge pipe 302 is opened to complete the material taking process. The cleaning is consistent with the material unloading step. The inside of the tank body 3 is cleaned by lifting and turning the tank cover 5 in turn. At the same time, after the tank cover 5 and the tank body 3 are closed, the rotation of the internal stirring shaft 6 is used to accelerate the cleaning of the tank body 3 and also effectively clean the stirring shaft 6 itself. After cleaning, the container for collecting sewage is placed in the lowest point cavity at the bottom of the frame plate 2 and the stand 1, and the rotating sealing cover 306 can discharge the internal sewage.
[0036] The above shows and describes the basic principle, main features and advantages of the utility model. Technical staff in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A stirring device for washing powder production, comprising a stand (1), characterized in that: The stand (1) is connected to the bottom of the tank body (3) via a frame plate (2) provided thereon via bolts; an anti-sway baffle (4) is fittedly connected to the outer wall of the tank body (3); one end of the anti-sway baffle (4) is rotatably connected to one side of the stand (1); a tank cover (5) is plugged into the top of the tank body (3); a stirring shaft (6) is rotatably connected to the bottom of the tank cover (5); an adjustment component (7) is provided on the top of the tank cover (5); and the bottom of the adjustment component (7) is welded to the top of one side of the stand (1); A display (301) is provided on one side of the outer wall of the tank body (3); a liquid discharge pipe (302) and a sewage discharge pipe (303) are respectively provided through the bottom of the tank body (3); an inner sealing gasket (304) is glued to the inner wall of the pipe opening at one end inside the tank body (3); an outer sealing gasket (305) is glued to the outer wall of the pipe opening at one end outside the tank body (3); and a sealing cover (306) is threadedly connected to the bottom of the sewage discharge pipe (303) at one end outside the tank body (3); The bottom of the tank cover (5) is provided with an annular docking strip (501) for being plugged and connected to the top of the tank body (3); the top of the tank cover (5) is rotatably connected to a driving gear (502) and a driven gear (503); the driving gear (502) is meshed with one side of the driven gear (503); the driven gear (503) is welded to the top of the stirring shaft (6) via a shaft rod penetrating the axis center thereof; The adjustment assembly (7) comprises a fixed base (701) and a rotating base (702). The bottom of the fixed base (701) is welded to the top of one side of the stand (1). The interior of the fixed base (701) at the upper end is rotatably connected to an active steering gear (703) and a driven steering gear (704) through bearings. The active steering gear (703) and the driven steering gear (704) are meshingly connected. The driven steering gear (704) is welded to the bottom of the rotating base (702) via a shaft extending through the axis thereof. The rotating base (702) is bolted to one end of a connecting base (706) via a hydraulic cylinder (705) provided therein. The other end of the connecting base (706) is bolted to the top of the tank cover (5). A positioning plate (707) is provided on one side of the fixed base (701).
2. A stirring device for washing powder production according to claim 1, characterized in that: The stand (1) is connected to the frame plate (2) through a support foot (101) provided thereon by means of bolts, and a load-bearing column (102) is provided on one side of the support foot (101), and the load-bearing column (102) is annularly fitted to the bottom of the frame plate (2), and a grid-shaped through hole is provided on the surface of the frame plate (2), and through holes for penetrating a liquid discharge pipe (302) and a sewage discharge pipe (303) are respectively provided on the surface thereof.
3. A stirring device for washing powder production according to claim 1, characterized in that: The interior of the tank body (3) is provided with a temperature sensor and a viscosity sensor for electrically connecting to the display (301), and the surface of the sealing cover (306) is formed by a cylinder and an annular object on the outer wall of the cylinder, and a cavity is formed between the cylinder and the annular object. At the same time, the outer wall of the cylinder and the inner wall of the annular object are provided with threaded grooves for threaded connection to the inner wall and outer wall of the sewage pipe (303), and the bottom of the outer sealing gasket (305) is provided with a notch for plugging and connecting to the top of the annular object.
4. A stirring device for washing powder production according to claim 1, characterized in that: The stirring shaft (6) is rotatably connected to the interior of the tank body (3) via a driving gear (502) and a driven gear (503), and a plurality of blades with arc structures are distributed in an annular shape at equal distances on the surface of the stirring shaft (6).
5. A stirring device for washing powder production according to claim 1, characterized in that: The tank cover (5) forms a lifting structure on the top of the tank body (3) through a hydraulic cylinder (705), and the anti-sway baffles (4) are attached to the two ends of the outer wall of the tank body (3) to form an opening and closing structure, and the side of the anti-sway baffles (4) attached to the tank body (3) is coated with a rubber layer, and the anti-sway baffles (4) are connected by bolts.
6. A stirring device for washing powder production according to claim 1, characterized in that: The rotating base (702) is rotatably connected to the top of the fixed base (701) via an active steering gear (703) and a driven steering gear (704), and the tank cover (5) is rotated 90 degrees in the horizontal direction above the tank body (3) via the rotating base (702), and the positioning plate (707) is attached to one side of the tank cover (5).