Oil-phase material prefabricating equipment for high-energy compressed biscuit production
By designing a high-energy compressed biscuit production oil-phase material prefabricating equipment including siphon tee pipe and impeller, the problems of poor mixing uniformity, high mixing mechanism specifications and energy consumption in existing equipment are solved, and more uniform material mixing and lower energy consumption requirements are achieved.
Patent Information
- Application Number
- CN202421560804.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-07-03
AI Technical Summary
The existing oil-phase material prefabricating equipment for high-energy compressed biscuit production has problems such as difficult to ensure the mixing uniformity, high requirements for the specifications and structural strength of the mixing mechanism, and high energy consumption during the stirring process.
An oil-phase material prefabrication equipment for high-energy compressed biscuit production, including an oil insulation tank, an auxiliary material addition mechanism and an oil output mechanism, is designed. Through the combination of siphon tee pipe and impeller, uniform mixing of auxiliary materials in oil-phase materials is achieved, and the specifications and energy consumption requirements of the mixing mechanism are reduced.
It effectively ensures the mixing uniformity of mushroom powder or fruit and vegetable powder in oil-phase materials, reduces the specifications and structural strength requirements of the mixing mechanism, and reduces the energy consumption during the mixing process.
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Figure CN222753120U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of auxiliary material configuration for high-energy compressed biscuit production, in particular to oil phase material prefabrication equipment for high-energy compressed biscuit production. Background Art
[0002] Due to the characteristics of high-energy compressed biscuits, they are easily difficult to digest and can easily cause problems such as constipation. Therefore, adding an appropriate amount of lactic acid bacteria fermentation liquid to the raw materials of high-energy compressed biscuits during production can solve the problem of high-energy compressed biscuits being difficult to digest.
[0003] In addition to lactic acid bacteria fermentation liquid, in order to further increase its calorie and nutritional content, existing high-energy compressed biscuits generally add corresponding oil-phase materials during the production process, and in the process of adding the oil-phase materials, a certain amount of mushroom powder or fruit and vegetable powder is evenly mixed into the oil-phase materials. At present, the prefabrication of oil-phase materials for the production of high-energy compressed biscuits is generally configured with corresponding oil heating and insulation tanks. After the composite oil is preheated to a set temperature by the oil heating and insulation tank, mushroom powder or fruit and vegetable powder is added into the oil-phase materials, and stirred by the corresponding stirring mechanism. Due to the large storage volume of the oil-phase materials, the resistance of the stirring mechanism when stirring the materials is relatively large. Therefore, the mixing uniformity of materials such as mushroom powder or fruit and vegetable powder in the oil-phase materials is difficult to ensure, and the specifications and structural strength requirements of the stirring mechanism are significantly higher. The most important thing is that the energy consumption required for the operation of the stirring mechanism is also significantly larger.
[0004] Therefore, on the basis of ensuring the mixing uniformity of materials such as mushroom powder or fruit and vegetable powder in the oil phase material, the research purpose of the utility model is to design an oil phase material prefabrication equipment for high-energy compressed biscuit production that can effectively reduce the specifications and structural strength requirements of the stirring mechanism and effectively reduce the energy consumption required for the operation of the stirring mechanism. Summary of the invention
[0005] In view of the technical problems existing in the above-mentioned prior art, the utility model provides an oil-phase material prefabrication equipment for the production of high-energy compressed biscuits, which can effectively solve the technical problems existing in the above-mentioned prior art.
[0006] The technical solution of the utility model is:
[0007] An oil phase material prefabrication device for producing high-energy compressed biscuits, comprising:
[0008] An oil insulation tank, wherein a feed pipe is arranged at the top of the oil insulation tank, a discharge pipe is arranged at the bottom of the oil insulation tank, and a heating mechanism for heating and keeping the oil warm is arranged on the oil insulation tank;
[0009] The auxiliary material adding mechanism comprises a siphon tee connected to the middle of the discharge pipe, the siphon section of the siphon tee is arranged upward and connected to one side of the discharge end of the corresponding auxiliary material adding tank, the auxiliary material adding tank is provided with a stirring mechanism, the auxiliary material adding tank is provided with an auxiliary material adding port, and an oil inlet pipe connected to the oil insulation tank;
[0010] The oil output mechanism comprises an oil output tank connected to one side of the discharge end of the discharge pipe, a corresponding rotating shaft is rotatably installed in the oil output tank, an impeller corresponding to the discharge end of the discharge pipe is arranged on the rotating shaft, an isolation chamber for isolating the impeller is arranged in the oil output tank, a material penetration hole is arranged at the bottom of the isolation chamber, and an oil output pipe is arranged at the bottom of the oil output tank.
[0011] The heating mechanism comprises a heating jacket fixedly mounted on the outside of the oil insulation tank, a heat medium inlet pipe is arranged on the lower side of the heating jacket, and a heat medium outlet pipe is arranged on the upper side of the heating jacket.
[0012] The stirring mechanism comprises a stirring shaft rotatably mounted in the auxiliary material adding tank, a plurality of corresponding stirring blades are evenly distributed on the stirring shaft, and the stirring shaft is driven by a driving motor fixedly mounted on the top of the auxiliary material adding tank.
[0013] The auxiliary material adding port of the auxiliary material adding tank and the oil inlet pipe are respectively fixedly installed with corresponding adding valves and oil inlet valves.
[0014] A plurality of corresponding mixing plates are fixedly connected to the rotating shaft at the lower part of the impeller, and the mixing plates are located at the bottom of the isolation chamber.
[0015] The siphon section of the siphon tee and the oil output pipe are respectively fixedly mounted with corresponding siphon valves and oil output valves.
[0016] 1) The auxiliary material adding mechanism of the utility model comprises a siphon tee connected to the middle of the discharge pipe, the siphon section of the siphon tee is arranged upward and connected to the discharge end of the corresponding auxiliary material adding tank; the auxiliary material adding tank is provided with an auxiliary material adding port and an oil inlet pipe connected to the oil insulation tank. During the prefabrication of the oil phase material: while the oil insulation tank is preheating the composite oil, auxiliary materials such as mushroom powder or fruit and vegetable powder are quantitatively added to the auxiliary material adding tank through the auxiliary material adding port; after the composite oil is heated to the set temperature, part of the oil is diverted and added to the auxiliary material adding tank through the oil inlet pipe, and the stirring mechanism is started to stir and mix the materials in the auxiliary material adding tank; as the oil phase material is output, the materials in the auxiliary material adding tank are evenly mixed into the discharge pipe for output and use under the siphon effect of the siphon tee. Therefore, on the basis of ensuring the mixing uniformity of materials such as mushroom powder or fruit and vegetable powder in the oil phase material, the requirements on the specifications and structural strength of the stirring mechanism are effectively reduced, and the energy consumption required for the operation of the stirring mechanism can be effectively reduced.
[0017] 2) The present invention further adds an oil output mechanism on one side of the discharge end of the discharge pipe, which includes an oil output tank, a rotating shaft is rotatably installed in the oil output tank, an impeller corresponding to the discharge end of the discharge pipe is arranged on the rotating shaft, and an isolation chamber for isolating the impeller is arranged in the oil output tank. When the oil phase material with auxiliary materials added enters the oil output tank, the oil phase material flushes the impeller, and the oil phase material with auxiliary materials added is output for use after the mixing uniformity is improved under the action of the rotating impeller, thereby effectively further ensuring the mixing uniformity of materials such as mushroom powder or fruit and vegetable powder in the oil phase material.
[0018] 3) A plurality of mixing plates are fixedly connected to the rotating shaft at the lower part of the impeller of the present invention. The mixing plates are located at the bottom of the isolation chamber. With the intervention of the mixing plates, the oil phase material added with auxiliary materials can be further agitated, thereby further ensuring the mixing uniformity of materials such as mushroom powder or fruit and vegetable powder in the oil phase material. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of the utility model.
[0020] Figure 2 This is a schematic diagram of the structure of the auxiliary material adding mechanism.
[0021] Figure 3 It is a structural diagram of the oil output mechanism.
[0022] In the accompanying drawings: oil insulation tank 1, feed pipe 2, discharge pipe 3, heating jacket 401, heat medium inlet pipe 402, heat medium discharge pipe 403, auxiliary material adding mechanism 5, siphon tee 501, siphon valve 5011, auxiliary material adding tank 502, stirring mechanism 6, stirring shaft 601, stirring blade 602, drive motor 603, auxiliary material feeding port 7, feeding valve 701, oil inlet pipe 8, oil inlet valve 801, oil output mechanism 9, oil output tank 901, rotating shaft 902, impeller 903, isolation chamber 10, oil output pipe 11, oil output valve 1101, mixing plate 12. DETAILED DESCRIPTION
[0023] In order to facilitate understanding by those skilled in the art, the structure of the present invention is further described in detail with reference to the accompanying drawings:
[0024] refer to Figure 1-3 , an oil phase material prefabrication device for high energy compressed biscuit production, comprising:
[0025] An oil insulation tank 1, wherein a feed pipe 2 is disposed on the upper portion of the oil insulation tank 1, a discharge pipe 3 is disposed on the bottom of the oil insulation tank 1, and a heating mechanism for heating and keeping the oil warm is disposed on the oil insulation tank 1;
[0026] The auxiliary material adding mechanism 5 comprises a siphon tee 501 connected to the middle of the discharge pipe 3, the siphon section of the siphon tee 501 is arranged upward and connected to the discharge end of the corresponding auxiliary material adding tank 502, a stirring mechanism 6 is arranged in the auxiliary material adding tank 502, an auxiliary material adding port 7 is arranged on the auxiliary material adding tank 502, and an oil inlet pipe 8 connected to the oil insulation tank 1;
[0027] The oil output mechanism 9 comprises an oil output tank 901 connected to one side of the discharge end of the discharge pipe 3, a corresponding rotating shaft 902 is rotatably installed in the oil output tank 901, and an impeller 903 corresponding to the discharge end of the discharge pipe 3 is arranged on the rotating shaft 902, and an isolation chamber 10 for isolating the impeller 903 is arranged in the oil output tank 901, a material penetration hole is arranged at the bottom of the isolation chamber 10, and an oil output pipe 11 is arranged at the bottom of the oil output tank 901.
[0028] The auxiliary material adding mechanism 5 of the utility model comprises a siphon tee 501 connected to the middle of the discharge pipe, the siphon section of the siphon tee 501 is arranged upward and connected to the discharge end side of the corresponding auxiliary material adding tank 502; the auxiliary material adding tank 502 is provided with an auxiliary material feeding port 7 and an oil inlet pipe 8 connected to the oil insulation tank 1. During the pre-production of the oil phase material: while the oil insulation tank 1 preheats the composite oil, auxiliary materials such as mushroom powder or fruit and vegetable powder are quantitatively added to the auxiliary material adding tank 502 through the auxiliary material feeding port 7; after the composite oil is heated to the set temperature, part of the oil is diverted and added to the auxiliary material adding tank 502 through the oil inlet pipe 8, and the stirring mechanism 6 is started to stir and mix the materials in the auxiliary material adding tank 502; as the oil phase material is output, the materials in the auxiliary material adding tank 502 are uniformly mixed into the discharge pipe 3 for output and use under the siphon effect of the siphon tee 501. Therefore, on the basis of ensuring the mixing uniformity of materials such as mushroom powder or fruit and vegetable powder in the oil phase material, the requirements on the specifications and structural strength of the stirring mechanism 6 are effectively reduced, and the energy consumption required for the operation of the stirring mechanism 6 can be effectively reduced.
[0029] The present invention further provides an oil output mechanism 9 on one side of the discharge end of the discharge pipe 3, which includes an oil output tank 901, a rotating shaft 902 is rotatably installed in the oil output tank 901, an impeller 903 corresponding to the discharge end of the discharge pipe 3 is provided on the rotating shaft 902, and an isolation chamber 10 for isolating the impeller 903 is provided in the oil output tank 901. In the process of the oil phase material added with auxiliary materials entering the oil output tank 901, the oil phase material flushes the impeller 903, and the oil phase material added with auxiliary materials is mixed and uniformly improved under the action of the rotating impeller 903 before being output for use, thereby effectively further ensuring the mixing uniformity of materials such as mushroom powder or fruit and vegetable powder in the oil phase material.
[0030] The heating mechanism comprises a heating jacket 401 fixedly mounted on the outside of the oil insulation tank 1, a heat medium inlet pipe 402 is arranged at the lower side of the heating jacket 401, and a heat medium outlet pipe 403 is arranged at the upper side of the heating jacket 401. During use, the heating medium continuously flows through the heat medium inlet pipe 402 and the heat medium outlet pipe 403 through the heating jacket 401 to heat and insulate the material in the oil insulation tank 1.
[0031] The stirring mechanism 6 includes a stirring shaft 601 rotatably installed in the auxiliary material adding tank 502 , and a plurality of corresponding stirring blades 602 are evenly distributed on the stirring shaft 601 . The stirring shaft 601 is driven by a driving motor 603 fixedly installed on the top of the auxiliary material adding tank 502 .
[0032] The auxiliary material feeding port 7 of the auxiliary material adding tank 502 and the oil inlet pipe 8 are respectively fixedly installed with corresponding feeding valves 701 and oil inlet valves 801. The siphon section of the siphon tee 501 and the oil output pipe 11 are respectively fixedly installed with corresponding siphon valves 5011 and oil output valves 1101.
[0033] A plurality of corresponding mixing plates 12 are fixedly connected to the rotating shaft 902 at the lower part of the impeller 903, and the mixing plates 12 are located at the bottom of the isolation chamber 10. With the intervention of the mixing plates 12, the oil phase material with the auxiliary materials added can be further agitated, thereby further ensuring the mixing uniformity of the mushroom powder or fruit and vegetable powder and the like in the oil phase material.
[0034] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. An oil phase material prefabrication device for high energy compressed biscuit production, characterized in that: include: An oil insulation tank (1), wherein a feed pipe (2) is provided at the top of the oil insulation tank (1), a discharge pipe (3) is provided at the bottom of the oil insulation tank (1), and a heating mechanism for heating and keeping the oil warm is provided on the oil insulation tank (1); The auxiliary material adding mechanism (5) comprises a siphon tee (501) connected to the middle of the discharge pipe (3), the siphon section of the siphon tee (501) being arranged upward and connected to one side of the discharge end of the corresponding auxiliary material adding tank (502), the auxiliary material adding tank (502) being provided with a stirring mechanism (6), the auxiliary material adding tank (502) being provided with an auxiliary material adding port (7), and an oil inlet pipe (8) connected to the oil insulation tank (1); The oil output mechanism (9) comprises an oil output tank (901) connected to one side of the discharge end of the discharge pipe (3); a corresponding rotating shaft (902) is rotatably mounted in the oil output tank (901); an impeller (903) corresponding to the discharge end of the discharge pipe (3) is disposed on the rotating shaft (902); an isolation chamber (10) for isolating the impeller (903) is disposed in the oil output tank (901); a material penetration hole is disposed at the bottom of the isolation chamber (10); and an oil output pipe (11) is disposed at the bottom of the oil output tank (901).
2. The oil phase material prefabrication equipment for high energy compressed biscuit production according to claim 1, characterized in that: The heating mechanism comprises a heating jacket (401) fixedly mounted on the outside of the oil insulation tank (1), a heat medium inlet pipe (402) being arranged at the lower side of the heating jacket (401), and a heat medium outlet pipe (403) being arranged at the upper side of the heating jacket (401).
3. The oil phase material prefabrication equipment for high energy compressed biscuit production according to claim 1, characterized in that: The stirring mechanism (6) comprises a stirring shaft (601) rotatably mounted in the auxiliary material adding tank (502), a plurality of corresponding stirring blades (602) being evenly distributed on the stirring shaft (601), and the stirring shaft (601) is driven by a driving motor (603) fixedly mounted on the top of the auxiliary material adding tank (502).
4. The oil phase material prefabrication equipment for high energy compressed biscuit production according to claim 3, characterized in that: The auxiliary material adding port (7) of the auxiliary material adding tank (502) and the oil inlet pipe (8) are respectively fixedly mounted with a corresponding adding valve (701) and an oil inlet valve (801).
5. The oil phase material prefabrication equipment for high energy compressed biscuit production according to claim 1, characterized in that: A plurality of corresponding mixing plates (12) are fixedly connected to the rotating shaft (902) at the lower part of the impeller (903), and the mixing plates (12) are located at the bottom of the isolation chamber (10).
6. The oil phase material prefabrication equipment for high energy compressed biscuit production according to claim 1, characterized in that: A corresponding siphon valve (5011) and an oil output valve (1101) are fixedly mounted on the siphon section of the siphon tee (501) and the oil output pipe (11), respectively.