Multifunctional full-automatic composite line

Abstract

The utility model relates to the technical field of composite board production, in particular to a multifunctional full-automatic composite line which can automatically carry out feeding, gluing, transferring and compositing on boards, greatly reduces the labor intensity of workers, reduces the occupied time of the workers, reduces the labor cost, and is convenient to use and high in practicability. Comprising a control cabinet, a cotton feeding mechanism, a gluing mechanism, a positioning conveying mechanism, a feeding mechanism and a movable lifting platform, the gluing mechanism is located on the right side of the cotton feeding mechanism, the cotton feeding mechanism is used for conveying heat preservation plates, the gluing mechanism has a gluing function, the positioning conveying mechanism has a positioning conveying function, and the feeding mechanism is used for conveying the plates to the movable lifting platform; the movable lifting platform has lifting and left-right moving functions, and the positioning conveying mechanism is located on the right side of the gluing mechanism.

Description

Technical Field

[0001] The utility model relates to the technical field of composite board production, in particular to a multifunctional full-automatic composite line. Background Art

[0002] External wall insulation composite panels are commonly used panels for external wall insulation decoration. External wall insulation composite panels are made by bonding insulation panels and other panels. At present, when producing external wall insulation composite panels, workers are required to apply glue on the insulation panels, and then bond the insulation panels and the panels to be bonded together with glue; however, when producing insulation composite panels, workers are required to apply glue and transfer the panels, which is not only labor-intensive, but also takes up a lot of staff time, resulting in high worker costs and poor economic efficiency. Utility Model Content

[0003] In order to solve the above technical problems, the utility model provides a multifunctional fully automatic compounding line which can automatically load, glue, transport and compound plates, greatly reducing the labor intensity of staff, reducing the occupation of staff time, reducing labor costs, and is easy to use and highly practical.

[0004] The utility model comprises a multifunctional fully automatic composite line, comprising a control cabinet, a cotton feeding mechanism, a gluing mechanism, a positioning and conveying mechanism, a feeding mechanism and a movable lifting platform, the gluing mechanism is located on the right side of the cotton feeding mechanism, the cotton feeding mechanism is used to convey the insulation board, the gluing mechanism has a gluing function, the positioning and conveying mechanism has a positioning and conveying function, the feeding mechanism is used to convey the board to the movable lifting platform, the movable lifting platform has the functions of lifting and lowering and moving left and right, the positioning and conveying mechanism is located on the right side of the gluing mechanism, the movable lifting platform is located below the feeding mechanism, the control cabinet is connected with the feeding mechanism, the gluing mechanism, the positioning and conveying mechanism, the feeding mechanism and the movable lifting platform; a PLC is arranged on the control cabinet, and the movements of the cotton feeding mechanism, the gluing mechanism, the positioning and conveying mechanism, the feeding mechanism and the movable lifting platform are automatically controlled by the PLC; when using When in use, the thermal insulation material is placed on the cotton feeding mechanism, and then the thermal insulation board is transported to the gluing mechanism for gluing through the cotton feeding mechanism, and then the board to be composited is moved to the upper end of the movable lifting platform through the feeding mechanism, and then the positioning and conveying mechanism transports the glued thermal insulation material to the board on the upper end of the movable lifting platform in a suitable posture and angle, until the thermal insulation material and the board on the upper end of the movable lifting platform are bonded together by glue to form a thermal insulation composite board, and then the movable lifting platform moves to the right, so that the composite board is moved to the right to a place where it is convenient for the staff to operate for the next step of processing; during production, it automatically loads, glues, transports and composites the boards, which greatly reduces the labor intensity of the staff, reduces the occupation of the staff's time, reduces the labor cost, is easy to use, and has high practicality.

[0005] Preferably, the cotton feeding mechanism is a fixed-length cotton feeding machine, which is used to feed the thermal insulation material to the gluing mechanism; the transmission structure on the fixed-length cotton feeding machine adopts synchronous belt transmission, which has the functions of reducing vibration and adjusting the conveying speed and is easy to use; when it is in use, thermal insulation materials of different materials can be placed on the fixed-length cotton feeding machine as needed, and then the fixed-length cotton feeding machine will transport the thermal insulation material to the gluing mechanism for gluing; the transportation of the thermal insulation material is convenient.

[0006] Preferably, the glue coating mechanism is a glue spraying machine, which is located on the right side of the fixed-length cotton feeding machine. The glue spraying machine is provided with a stirring system and a heating system, wherein the stirring system has a stirring function and the heating system has a heating function. When it is in use, when the fixed-length cotton feeding machine transports the thermal insulation material to the glue spraying machine, the glue spraying machine automatically sprays glue on the thermal insulation material. Moreover, the stirring system of the glue spraying machine can continuously stir the glue in the glue spraying machine to make the various parts of the glue more uniform. At the same time, the glue in the glue spraying machine can be heated by the heating system to improve the fluidity of the glue and prevent the glue from being too viscous at a lower temperature, thereby ensuring the glue spraying effect.

[0007] Preferably, the glue coating mechanism is a glue coating machine, on which a glue mixer is provided, and an output end of the glue mixer is connected to the glue coating machine; when the glue coating mechanism adopts a glue coating machine and a glue mixer, the glue is mixed and stirred by the glue mixer, and the mixed glue is conveyed to the glue coating machine, and the glue is applied to the thermal insulation material by the glue coating machine; wherein the glue coating machine can apply glue to one side or both sides of the thermal insulation material as needed, and the glue coating roller on the glue coating machine can be customized with a special length and diameter according to customer needs, which is driven by a motor on the glue coating machine, and the frequency conversion motor supports the transmission, thereby increasing the stability of the thermal insulation material during the transportation process on the glue coating machine.

[0008] Preferably, the positioning and conveying mechanism includes a rock wool stacking machine and a four-side positioning integrated machine, the rock wool stacking machine is located on the right side of the gluing mechanism, the output end of the gluing mechanism is connected to the rock wool stacking machine, and the rock wool stacking machine is provided with a four-side positioning integrated machine, which has the function of positioning and conveying; when the gluing mechanism completes gluing the thermal insulation material, the gluing mechanism conveys the glued thermal insulation material to the rock wool stacking machine, and then the four-side positioning integrated machine conveys the glued thermal insulation material to the upper end of the movable lifting platform in a suitable posture and angle for compounding with the plate; it facilitates the positioning and conveying of the thermal insulation material, so that the thermal insulation material can be compounded with the plate in a suitable posture, thereby improving convenience.

[0009] Preferably, the feeding mechanism includes a gantry loading machine, on which an adsorption mechanism is arranged, and the adsorption mechanism has the function of adsorption and fixing; the transmission structure of the gantry loading machine is chain transmission in the up and down directions and synchronous belt transmission in the left and right directions. It can be provided with two front and rear workstations, or only one workstation, and the gantry structure of the gantry loading machine can ensure that the forklift can swing the material without obstacles when moving the material, thereby improving the convenience; when it is in use, the plate to be composited is adsorbed and fixed by the adsorption mechanism, and then the adsorption mechanism drives the plate to be composited to move to the upper end of the movable lifting platform through the transmission mechanism on the gantry loading machine, and then the adsorption mechanism is released; it can automatically move the plate to be adsorbed to the movable lifting platform for composite with the thermal insulation material, which is easy to use and improves the convenience.

[0010] Preferably, the adsorption mechanism is an electric sponge vacuum suction cup; through the above arrangement, the scratches on the plate by the adsorption mechanism when adsorbing the plate are reduced, thereby improving the reliability and convenience during use.

[0011] Compared with the prior art, the beneficial effects of the utility model are: it can automatically load, glue, transport and composite the plates, greatly reducing the labor intensity of the staff, reducing the occupation of the staff's time, reducing labor costs, and is easy to use and highly practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a flow chart of the utility model.

[0013] Markings in the attached figure: 1. Fixed-length cotton feeding machine; 2. Gluing mechanism; 3. Rock wool stacking machine; 4. Gantry loading machine; 5. Four-side positioning integrated machine; 6. Movable lifting platform. DETAILED DESCRIPTION

[0014] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings. The utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive. Example

[0015] like Figure 1The multifunctional fully automatic composite line of the utility model comprises a control cabinet, a cotton feeding mechanism, a gluing mechanism 2, a positioning and conveying mechanism, a feeding mechanism and a movable lifting platform 6. The gluing mechanism 2 is located on the right side of the cotton feeding mechanism. The cotton feeding mechanism is used to convey the insulation board. The gluing mechanism 2 has a gluing function. The positioning and conveying mechanism has a positioning and conveying function. The feeding mechanism is used to convey the board to the movable lifting platform 6. The movable lifting platform 6 has the functions of lifting and lowering and moving left and right. The positioning and conveying mechanism is located on the right side of the gluing mechanism 2. The movable lifting platform 6 is located below the feeding mechanism. The control cabinet is connected with the feeding mechanism, the gluing mechanism 2, the positioning and conveying mechanism, the feeding mechanism and the movable lifting platform 6. A PLC is arranged in the control cabinet, and the movements of the cotton feeding mechanism, the gluing mechanism 2, the positioning and conveying mechanism, the feeding mechanism and the movable lifting platform 6 are automatically controlled by the PLC. ; When it is in use, the heat-insulating material is placed on the cotton feeding mechanism, and then the heat-insulating board is transported to the gluing mechanism 2 for gluing by the cotton feeding mechanism, and then the board to be compounded is moved to the upper end of the movable lifting platform 6 by the feeding mechanism, and then the positioning and conveying mechanism transports the glued heat-insulating material to the board at the upper end of the movable lifting platform 6 in a suitable posture and angle, until the heat-insulating material and the board at the upper end of the movable lifting platform 6 are bonded together by glue to form a heat-insulating composite board, and then the movable lifting platform 6 moves to the right, so that the composite board is moved to the right to a place where it is convenient for the staff to operate for the next step of processing; during production, it automatically loads, glues, transports and compounds the board, which greatly reduces the labor intensity of the staff, reduces the occupation of the staff's time, reduces the labor cost, is easy to use, and has high practicality.

[0016] The cotton feeding mechanism is a fixed-length cotton feeding machine 1, which is used to feed the thermal insulation material to the gluing mechanism 2; the transmission structure on the fixed-length cotton feeding machine 1 adopts synchronous belt transmission, which has the functions of reducing vibration and adjusting the conveying speed and is easy to use; when it is in use, thermal insulation materials of different materials can be placed on the fixed-length cotton feeding machine 1 as needed, and then the fixed-length cotton feeding machine 1 will transport the thermal insulation material to the gluing mechanism 2 for gluing; the transportation of the thermal insulation material is convenient.

[0017] The glue coating mechanism 2 is a glue spraying machine, which is located on the right side of the fixed-length cotton feeding machine 1. The glue spraying machine is provided with a stirring system and a heating system, wherein the stirring system has a stirring function and the heating system has a heating function. When it is in use, when the fixed-length cotton feeding machine 1 conveys the thermal insulation material to the glue spraying machine, the glue spraying machine automatically sprays glue on the thermal insulation material. Moreover, the stirring system of the glue spraying machine can continuously stir the glue in the glue spraying machine to make the various parts of the glue more uniform. At the same time, the glue in the glue spraying machine can be heated by the heating system to improve the fluidity of the glue and prevent the glue from being too viscous at a lower temperature, thereby ensuring the glue spraying effect.

[0018] The positioning and conveying mechanism includes a rock wool stacking machine 3 and a four-side positioning integrated machine 5. The rock wool stacking machine 3 is located on the right side of the gluing mechanism 2. The output end of the gluing mechanism 2 is connected to the rock wool stacking machine 3. The rock wool stacking machine 3 is provided with a four-side positioning integrated machine 5. The four-side positioning integrated machine 5 has the function of positioning and conveying. When the gluing mechanism 2 completes gluing the thermal insulation material, the gluing mechanism 2 conveys the glued thermal insulation material to the rock wool stacking machine 3. Then the four-side positioning integrated machine 5 conveys the glued thermal insulation material to the upper end of the movable lifting platform 6 in a suitable posture and angle for compounding with the plate. It facilitates the positioning and conveying of the thermal insulation material, so that the thermal insulation material can be compounded with the plate in a suitable posture, thereby improving convenience.

[0019] The feeding mechanism includes a gantry loading machine 4, on which an adsorption mechanism is arranged, and the adsorption mechanism has the function of adsorption and fixing; the transmission structure of the gantry loading machine 4 is chain transmission in the up and down directions, and is synchronous belt transmission in the left and right directions. It can be set with two front and rear workstations, or only one workstation, and the gantry structure of the gantry loading machine 4 can ensure that the forklift can swing the material without obstacles when moving the material, thereby improving the convenience; when it is in use, the plate to be composited is adsorbed and fixed by the adsorption mechanism, and then the adsorption mechanism drives the plate to be composited to the upper end of the movable lifting platform 6 through the transmission mechanism on the gantry loading machine 4, and then the adsorption mechanism is released; it can automatically move the plate to be adsorbed to the movable lifting platform 6 for composite with the thermal insulation material, which is easy to use and improves the convenience.

[0020] The adsorption mechanism is an electric sponge vacuum suction cup; through the above arrangement, the adsorption mechanism can reduce scratches on the plate when adsorbing the plate, thereby improving the reliability and convenience during use. Example

[0021] On the basis of Example 1, the glue coating mechanism 2 can also be adopted as a glue coating machine, on which a glue mixer is provided, and the output end of the glue mixer is connected to the glue coating machine; when the glue coating mechanism 2 adopts a glue coating machine and a glue mixer, the glue is mixed and stirred by the glue mixer, and the mixed glue is conveyed to the glue coating machine, and the glue is applied to the thermal insulation material by the glue coating machine; wherein the glue coating machine can apply glue to one side or both sides of the thermal insulation material as needed, and the glue coating roller on the glue coating machine can be customized with a special length and diameter according to customer needs, which is driven by a motor on the glue coating machine, and the frequency conversion motor supports the transmission, thereby increasing the stability of the thermal insulation material during the transportation process on the glue coating machine.

[0022] The fixed-length cotton feeding machine 1, the gluing mechanism 2, the rock wool stacking machine 3, the gantry loading machine 4, the four-side positioning integrated machine 5 and the movable lifting platform 6 of the multifunctional fully automatic composite line of the utility model are all purchased on the market, and the technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without the need for the technical personnel in this field to make creative labor.

[0023] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A multifunctional fully automatic compounding line, characterized in that: The invention comprises a control cabinet, a cotton feeding mechanism, a gluing mechanism (2), a positioning and conveying mechanism, a loading mechanism and a movable lifting platform (6), wherein the gluing mechanism (2) is located on the right side of the cotton feeding mechanism, the cotton feeding mechanism is used to transport the insulation board, the gluing mechanism (2) has a gluing function, the positioning and conveying mechanism has a positioning and conveying function, the loading mechanism is used to transport the board to the movable lifting platform (6), the movable lifting platform (6) has the functions of lifting and lowering and moving left and right, the positioning and conveying mechanism is located on the right side of the gluing mechanism (2), the movable lifting platform (6) is located below the loading mechanism, and the control cabinet is connected to the feeding mechanism, the gluing mechanism (2), the positioning and conveying mechanism, the loading mechanism and the movable lifting platform (6).

2. A multifunctional fully automatic composite line as claimed in claim 1, characterized in that: The cotton feeding mechanism is a fixed-length cotton feeding machine (1), and the fixed-length cotton feeding machine (1) is used to feed the thermal insulation material to the gluing mechanism (2).

3. A multifunctional fully automatic composite line as claimed in claim 2, characterized in that: The glue coating mechanism (2) is a glue spraying machine, which is located on the right side of the fixed-length cotton feeding machine (1). The glue spraying machine is provided with a stirring system and a heating system, wherein the stirring system has a stirring function and the heating system has a heating function.

4. A multifunctional fully automatic composite line as claimed in claim 2, characterized in that: The glue coating mechanism (2) is a glue coating machine, on which a glue mixer is provided, and the output end of the glue mixer is connected to the glue coating machine.

5. A multifunctional fully automatic composite line as claimed in claim 2, characterized in that: The positioning and conveying mechanism comprises a rock wool stacking machine (3) and a four-side positioning integrated machine (5); the rock wool stacking machine (3) is located on the right side of the glue coating mechanism (2); the output end of the glue coating mechanism (2) is connected to the rock wool stacking machine (3); the rock wool stacking machine (3) is provided with a four-side positioning integrated machine (5); and the four-side positioning integrated machine (5) has a positioning and conveying function.

6. A multifunctional fully automatic composite line as claimed in claim 1, characterized in that: The loading mechanism comprises a gantry loading machine (4), and an adsorption mechanism is arranged on the gantry loading machine (4), and the adsorption mechanism has the function of adsorption and fixing.

7. A multifunctional fully automatic composite line as claimed in claim 6, characterized in that: The adsorption mechanism is an electric sponge vacuum suction cup.

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