Spline shaft machining and coating device

By designing a spline shaft processing coating device including a rotating disc, a rotating sleeve and other components, the problem of waiting for cooling and solidification during spline shaft coating is solved, and efficient continuous coating of spline shafts is achieved.

CN222753663UActive Publication Date: 2025-04-15QINGDAO FENGBOYUAN MACHINERY CO LTD
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Patent Information

Application Number
CN202420572367.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-22
Publication Date
2025-04-15
Estimated Expiration
2034-03-22

AI Technical Summary

Technical Problem

During spline coating, you need to wait for the nylon coating to cool down before replacing the fixture, resulting in low coating efficiency.

Method used

A spline shaft processing coating device is designed, including a rotating disc, a rotating sleeve, a telescopic rod, a connector, a limiting rod and a spring. Through the design of the rotating disc and a rotating sleeve, the continuous operation of the spline shaft automatically cools and recoating after coating is achieved.

Benefits of technology

The efficiency of spline shaft coating is improved, the time to wait for cooling is reduced, and continuous uninterrupted coating of spline shaft is achieved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The spline shaft machining and coating device comprises a base, a supporting column, a spring and a vulcanization barrel, the supporting column is installed on the base, a rotating disc is installed on the top of the supporting column, a rotating sleeve is installed in the middle of the supporting column, a plurality of telescopic rods are installed on the rotating sleeve, and connecting pieces are installed at the top ends of the telescopic rods; and the connecting piece is connected with the connecting rod, a fixed block is fixed to the bottom of the connecting rod, a fixed clamping rod is fixed to the inner side of the fixed block, a movable groove is formed in the fixed block, and a movable clamping rod is installed in the movable groove. According to the spline shaft machining and coating device, the rotating disc and the rotating sleeve are arranged, the rotating sleeve is connected with the rotating disc through the telescopic rod, the connecting piece and the limiting rod, the rotating disc can be rotated to be in linkage with the rotating sleeve to rotate, the rotating disc is rotated after the spline shaft is coated, and the cooled spline shaft is rotated to the position above the vulcanization barrel; and the spline shaft can be continuously coated, so that the coating efficiency is conveniently improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of spline shaft processing, in particular to a spline shaft processing and coating device. Background Art

[0002] Spline is a kind of mechanical transmission. It has the same function as flat key, semicircular key and oblique key, which are all used to transmit mechanical torque. There are longitudinal keyways on the surface of the spline shaft, and the rotating parts on the spline shaft also have corresponding keyways, which can keep rotating synchronously with the spline shaft. In order to avoid direct contact between steel parts when the spline shaft is matched with the spline sleeve, a layer of nylon coating needs to be covered on the surface of the spline shaft when the spline shaft is produced.

[0003] When coating the spline shaft, the spline shaft needs to be heated and immersed in a vulcanizing box filled with nylon powder, so that the nylon powder is melted by the heat and a nylon coating is formed on the surface of the spline shaft. When the spline shaft is taken out of the vulcanizing box, it is necessary to wait for the nylon coating on its surface to cool and solidify before the spline shaft can be removed from the device, resulting in low coating efficiency.

[0004] Therefore, we propose a spline shaft processing and coating device to solve the above-mentioned problems. Utility Model Content

[0005] The purpose of the utility model is to provide a spline shaft processing and coating device to solve the problem of low coating efficiency in the current market that when replacing a spline shaft, it is necessary to wait for the spline shaft to cool down before replacing the spline shaft on the fixture.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a spline shaft processing and coating device, comprising a base, a pillar, a spring and a vulcanizing barrel, the base is equipped with a pillar, and a rotating disk is installed on the top of the pillar, a plurality of limit rods are installed on the bottom side of the rotating disk, and the limit rod sleeve is provided with a spring, a rotating sleeve is installed in the middle of the pillar, and a plurality of telescopic rods are installed on the rotating sleeve, a connecting piece is installed on the top of the telescopic rod, and the connecting piece is connected to the connecting rod, a fixed block is fixed at the bottom of the connecting rod, and a fixed clamping rod is fixed on the inner side of the fixed block, a movable groove is opened inside the fixed block, and a movable clamping rod is installed inside the movable groove, and a vulcanizing barrel is installed on the base.

[0007] Preferably, the center of the rotating disk and the center of the pillar are located on the same vertical line, and the rotating disk and the pillar are connected by bearings.

[0008] Preferably, the bottom of the telescopic rod is movably connected to the rotating sleeve, and the top of the telescopic rod is movably connected to the connecting piece, the limiting rod passes through the connecting piece, and the connecting piece and the limiting rod are slidably connected, the top of the spring is fixed at the connection between the limiting rod and the rotating disk, and the bottom of the spring is fixed on the connecting piece.

[0009] Preferably, the rotating sleeve is connected to the support column via a bearing.

[0010] Preferably, a threaded rod passes through the fixed block, and the threaded rod is connected to the fixed block by a bearing, the threaded rod passes through the movable groove, and the threaded rod passes through the movable clamping rod, the threaded rod is threadedly connected to the movable clamping rod, and the movable clamping rod is slidably connected to the movable groove.

[0011] Preferably, the distance from the center of the support to the connecting rod is equal to the distance from the center of the support to the center of the vulcanization barrel.

[0012] Compared with the prior art, the utility model has the following beneficial effects: the spline shaft processing and coating device,

[0013] (1) A rotating disk and a rotating sleeve are provided, and the rotating sleeve is connected to the rotating disk through a telescopic rod, a connecting piece and a limiting rod. The rotating disk can be rotated in conjunction with the rotating sleeve. After the spline shaft is coated, the rotating disk is rotated to move the coated spline shaft away from the top of the vulcanizing barrel, and the nylon coating on its surface is cooled and solidified. At the same time, the cooled spline shaft is rotated to the top of the vulcanizing barrel and coated. The spline shaft can be coated continuously and uninterruptedly, which is convenient for improving the coating efficiency;

[0014] (2) A fixed clamping rod and a movable clamping rod are provided, and the movable clamping rod is installed on the fixed block through a movable groove. By rotating the threaded rod, the movement of the movable clamping rod on the fixed block is controlled, so that the device is convenient for clamping spline shafts of different sizes. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the front view structure of the utility model;

[0016] Figure 2 It is a cross-sectional schematic diagram of the utility model;

[0017] Figure 3 For this utility model Figure 1 Schematic diagram of the structure at A in the middle;

[0018] Figure 4 For this utility model Figure 1 Schematic diagram of the internal structure at B in the middle;

[0019] Figure 5 For this utility model Figure 1 Schematic diagram of the cross-sectional structure at point B in the middle.

[0020] In the figure: 1, base; 2, pillar; 3, rotating disk; 301, limit rod; 302, spring; 4, rotating sleeve; 5, telescopic rod; 6, connecting piece; 7, connecting rod; 8, fixing block; 801, fixed clamping rod; 802, movable clamping rod; 803, threaded rod; 804, movable groove; 9, vulcanizing barrel. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-5 The utility model provides a technical solution: a spline shaft processing and coating device, including a base 1, a pillar 2, a spring 302 and a vulcanizing barrel 9, the base 1 is equipped with the pillar 2, and a rotating disk 3 is installed on the top of the pillar 2, a plurality of limit rods 301 are installed on the bottom side of the rotating disk 3, and the limit rod 301 is sleeved with a spring 302, a rotating sleeve 4 is installed in the middle of the pillar 2, and a plurality of telescopic rods 5 are installed on the rotating sleeve 4, a connecting piece 6 is installed on the top of the telescopic rod 5, and the connecting piece 6 is connected to the connecting rod 7, a fixed block 8 is fixed at the bottom of the connecting rod 7, and a fixed clamping rod 801 is fixed on the inner side of the fixed block 8, a movable groove 804 is opened inside the fixed block 8, and a movable clamping rod 802 is installed inside the movable groove 804, and a vulcanizing barrel 9 is installed on the base 1.

[0023] The center of the rotating disk 3 and the center of the support 2 are located on the same vertical straight line, and the rotating disk 3 and the support 2 are connected by bearings, so that the rotating disk 3 can rotate on the support 2.

[0024] The bottom of the telescopic rod 5 is movably connected to the rotating sleeve 4, and the top of the telescopic rod 5 is movably connected to the connecting piece 6, the limiting rod 301 passes through the connecting piece 6, and the connecting piece 6 and the limiting rod 301 are slidably connected, the top of the spring 302 is fixed at the connection between the limiting rod 301 and the rotating disk 3, and the bottom of the spring 302 is fixed on the connecting piece 6, the connecting piece 6 can be moved on the limiting rod 301 by moving the connecting rod 7 downward, and the automatic upward movement of the connecting piece 6 is realized by the spring 302, so that the clamped spline shaft is conveniently immersed in the vulcanizing barrel 9.

[0025] The rotating sleeve 4 is connected to the pillar 2 via a bearing, so that the rotating sleeve 4 can rotate on the pillar 2 .

[0026] A threaded rod 803 passes through the fixed block 8, and the threaded rod 803 is connected to the fixed block 8 by a bearing. The threaded rod 803 passes through the movable groove 804, and the threaded rod 803 passes through the movable clamping rod 802. The threaded rod 803 and the movable clamping rod 802 are threadedly connected, and the movable clamping rod 802 and the movable groove 804 are slidingly connected. The threaded rod 803 can be rotated to move the movable clamping rod 802 in the movable groove 804, thereby controlling the distance between the fixed clamping rod 801 and the movable clamping rod 802, which is convenient for clamping spline shafts of different sizes.

[0027] The distance from the center of the support 2 to the connecting rod 7 is equal to the distance from the center of the support 2 to the center of the vulcanization barrel 9, so that the clamped spline shaft can accurately enter the interior of the vulcanization barrel 9.

[0028] Working principle: When using the spline shaft processing and coating device, first place the heated spline shaft between the fixed clamp rod 801 and the movable clamp rod 802, then rotate the threaded rod 803 to move the movable clamp rod 802 in the movable groove 804 until the fixed clamp rod 801 and the movable clamp rod 802 clamp the spline shaft, then move the connecting rod 7 downward to move the fixed block 8 as a whole downward until the spline shaft is immersed in the nylon powder in the vulcanizing barrel 9, and at the same time, the telescopic rod 5 is extended and retracted, and the connecting piece 6 moves downward along the limit rod 301, and at the same time, the spring 302 is stretched. After the spline shaft is coated, release the connecting rod 7 and the spring 302. 02 rebounds, so that the fixed block 8 moves upward, so that the spline shaft leaves the inside of the vulcanizing barrel 9, and then the rotating disk 3 is rotated, and the rotating sleeve 4 is rotated at the same time, so that the fixed block 8 holding the coated spline shaft leaves the top of the vulcanizing barrel 9, and the empty fixed block 8 comes to the top of the vulcanizing barrel 9, and the above steps are repeated until the fixed block 8 holding the cooled spline shaft is rotated to the top of the vulcanizing barrel 9, and then the cooled spline shaft is removed, and the steps of coating the spline shaft are repeated, thus completing the use of the spline shaft processing and coating device, and the contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0029] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A spline shaft processing and coating device, comprising a base (1), a support (2), a spring (302) and a vulcanizing barrel (9), characterized in that: The base (1) is installed with a pillar (2), and a rotating disk (3) is installed on the top of the pillar (2); a plurality of limit rods (301) are installed on the side of the bottom of the rotating disk (3), and the limit rods (301) are sleeved with springs (302); a rotating sleeve (4) is installed in the middle of the pillar (2), and a plurality of telescopic rods (5) are installed on the rotating sleeve (4); a connecting piece (6) is installed on the top of the telescopic rod (5), and the connecting piece (6) is connected to a connecting rod (7); a fixed block (8) is fixed at the bottom of the connecting rod (7), and a fixed clamping rod (801) is fixed on the inner side of the fixed block (8); a movable groove (804) is opened inside the fixed block (8), and a movable clamping rod (802) is installed inside the movable groove (804); and a vulcanizing barrel (9) is installed on the base (1).

2. A spline shaft processing and coating device according to claim 1, characterized in that: The center of the rotating disk (3) and the center of the pillar (2) are located on the same vertical straight line, and the rotating disk (3) and the pillar (2) are connected by bearings.

3. The spline shaft processing and coating device according to claim 1, characterized in that: The bottom of the telescopic rod (5) is movably connected to the rotating sleeve (4), and the top of the telescopic rod (5) is movably connected to the connecting piece (6). The limiting rod (301) passes through the connecting piece (6), and the connecting piece (6) and the limiting rod (301) are slidably connected. The top of the spring (302) is fixed to the connection between the limiting rod (301) and the rotating disk (3), and the bottom of the spring (302) is fixed to the connecting piece (6).

4. The spline shaft processing and coating device according to claim 1, characterized in that: The rotating sleeve (4) is connected to the support column (2) via a bearing.

5. The spline shaft processing and coating device according to claim 1, characterized in that: A threaded rod (803) passes through the interior of the fixed block (8), and the threaded rod (803) and the fixed block (8) are connected by a bearing, the threaded rod (803) passes through the movable groove (804), and the threaded rod (803) passes through the movable clamping rod (802), the threaded rod (803) and the movable clamping rod (802) are threadedly connected, and the movable clamping rod (802) and the movable groove (804) are slidably connected.

6. The spline shaft machining and coating device according to claim 1, characterized in that: The distance from the center of the support (2) to the connecting rod (7) is equal to the distance from the center of the support (2) to the center of the vulcanizing barrel (9).