Auxiliary pouring manipulator for hanging mobile platform
By designing a suspended mobile platform and hydraulically driven movable support frame, combined with protective box and ventilation system, the existing casting robots solve the worker safety problems in high temperature environments, achieving efficient high temperature protection and a comfortable operating environment.
Patent Information
- Application Number
- CN202421269488.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-05
AI Technical Summary
When existing pouring robots move and pour high-temperature metal liquid, workers are vulnerable to thermal radiation damage and are difficult to effectively isolate high temperatures.
An auxiliary casting robot with suspended mobile platform was designed, using a suspended structure and a movable support frame driven by hydraulic cylinders. Combined with a protective box, a fan box and a water tank, the risk of workers being exposed to high temperatures is reduced through ventilation and humidification heating.
It realizes high temperature protection for workers during pouring, reduces the risk of workers being damaged by heat radiation, and improves the comfort and safety of workers' operations.
Smart Images

Figure CN222754411U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of manipulators, in particular to an auxiliary pouring manipulator with a suspended mobile platform. Background Art
[0002] Casting is one of the earliest metal heat processing technologies mastered by humans. Casting is a method of pouring liquid metal into a casting cavity that adapts to the shape of the part, and then cooling and solidifying it to obtain parts or blanks. The cast material is mostly metal that was originally solid but heated to liquid. In the process of casting metal workpieces, a casting robot is needed to move the casting liquid, which effectively reduces the risk of leakage of the casting liquid, avoids personal injury, and saves time and effort.
[0003] When the existing pouring robot moves and pours the pouring liquid, the temperature of the molten metal is high, and long-term heat radiation can easily cause harm to people, and it is not convenient to isolate the high temperature; therefore, it does not meet the existing needs. In this regard, we propose an auxiliary pouring robot with a suspended mobile platform. Utility Model Content
[0004] The purpose of the utility model is to provide an auxiliary pouring robot with a suspended mobile platform to solve the problems raised in the above background technology that when the existing pouring robot moves and pours the pouring liquid, the temperature of the molten metal is high, the long-term heat radiation may cause harm to the human body, and it is inconvenient to isolate the high temperature.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an auxiliary pouring manipulator for a suspended mobile platform, comprising a mounting base, a plurality of driving wheels are movably mounted on the lower end surface of the mounting base, three end corners of the mounting base are all connected to a fixed support seat through threads, the upper end of the mounting base is rotatably connected to a first rotating joint, one side of the first rotating joint is rotatably connected to a hydraulic cylinder, and the upper end of the hydraulic cylinder is rotatably connected to a movable support frame;
[0006] A counterweight electrical box is fixedly installed at the bottom end of the movable support frame, a swing rocker is rotatably connected to the inner side of the upper end of the movable support frame, the bottom end of the swing rocker is rotatably connected to a second rotating joint, the bottom end of the second rotating joint is rotatably connected to a casting seat, two connecting rods are fixedly provided at one end of the casting seat, and a protective box is fixedly installed on the inner side of the casting seat.
[0007] Preferably, the inner side of the upper end of the first rotating joint is located below the movable support frame and is rotatably connected to a guide oblique rod, a hydraulic rod is fixedly installed on the lower end surface of the guide oblique rod, and a transmission sleeve rod is fixedly installed on the output end of the hydraulic rod.
[0008] Preferably, a ventilation pipe is fixedly installed on the upper end of the protection box, a water tank is fixedly installed on the inner side of the protection box, a plurality of conveying pipes are fixedly installed on the upper end surface of the water tank, and a fan box is fixedly installed on one side of the protection box.
[0009] Preferably, the swing rocker is sleeved and installed on the outside of the transmission sleeve and is rotatably connected to the movable support frame through a pin. The movable support frame and the swing rocker are rotatably connected through a pin. A slewing bearing is provided between the mounting base and the first rotation joint, the second rotation joint and the casting seat.
[0010] Preferably, a thermal resistance wire is provided on one side of the fan box, fan blades and a fan motor are provided on the inner side of the fan box, and the fan box is connected to the inside of the ventilation duct through a protective box.
[0011] Preferably, a booster pump is fixedly provided on the inner side of the water tank, the delivery pipe is connected to the inside of the water tank, the upper end of the delivery pipe is plugged into the inner side of the ventilation pipe, and an atomizing head is provided on the upper end of the delivery pipe.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. The utility model moves the pouring liquid through a handle provided on one side of the pouring seat. The first rotating joint can drive the movable support frame and the guide inclined rod to rotate relative to the mounting base, and the pouring seat can rotate relative to the second rotating joint. By dragging the pouring seat, the first rotating joint, the movable support frame, the guide inclined rod, the transmission sleeve rod, the swing rocker and the second rotating joint can be synchronously operated, thereby facilitating the pouring operation at different positions and effectively reducing the labor of workers;
[0014] 2. The utility model has a fan box and a water tank fixed on the inner side of the protection box. External air is drawn into the inner side of the protection box through the fan box and is directionally transported through the ventilation pipe, so as to achieve ventilation effect for workers during pouring and reduce the harm of high-temperature pouring liquid to human body. The delivery pipe is through-connected with the water tank, and an atomizing head is provided at the upper end of the delivery pipe. An electric heating resistance wire is provided on one side of the fan box. The air is humidified or heated according to the temperature of the working environment, which can improve the comfort of workers during operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 It is a top view of the utility model as a whole;
[0017] Figure 3 It is a partial structural schematic diagram of the casting seat of the utility model;
[0018] Figure 4 It is a schematic diagram of the cross-sectional structure of the protective box of the utility model.
[0019] In the figure: 1. Mounting base; 2. Driving wheel; 3. Fixed support seat; 4. First rotating joint; 5. Hydraulic cylinder; 6. Counterweight electrical box; 7. Movable support frame; 8. Guide diagonal rod; 9. Transmission sleeve rod; 10. Hydraulic rod; 11. Swing rocker; 12. Casting seat; 13. Protection box; 14. Ventilation pipe; 15. Second rotating joint; 16. Connecting rod; 17. Water tank; 18. Fan box; 19. Delivery pipe. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0021] The hydraulic cylinder 5 (model HOB80X250-100) and the hydraulic rod 10 (model SJYG70-1000) mentioned in the utility model can be purchased from the market or obtained by private customization.
[0022] See also Figure 1 to Figure 2 The utility model provides an embodiment: an auxiliary pouring manipulator for a suspended mobile platform, comprising a mounting base 1, a plurality of driving wheels 2 are movably mounted on the lower end surface of the mounting base 1, three end corners of the mounting base 1 are all threadedly connected to a fixed support seat 3, the upper end of the mounting base 1 is rotatably connected to a first rotating joint 4, one side of the first rotating joint 4 is rotatably connected to a hydraulic cylinder 5, the upper end of the hydraulic cylinder 5 is rotatably connected to a movable support frame 7, the first rotating joint 4 and the movable support frame 7 are connected by the hydraulic cylinder 5, so that the swing flexibility of the movable support frame 7 can be improved under the action of the hydraulic cylinder 5.
[0023] See also Figure 1 to Figure 2 A counterweight electrical box 6 is fixedly installed at the bottom end of the movable support frame 7. The inner side of the upper end of the first rotary joint 4 is located below the movable support frame 7 and is rotatably connected to a guide oblique rod 8. A hydraulic rod 10 is fixedly installed on the lower end surface of the guide oblique rod 8. A transmission sleeve rod 9 is fixedly installed on the output end of the hydraulic rod 10. The transmission sleeve rod 9 and the guide oblique rod 8 are connected by the hydraulic rod 10, so that the swing flexibility of the swing rocker 11 can be improved under the action of the hydraulic rod 10.
[0024] See also Figures 2 to 3The inner side of the upper end of the movable support frame 7 is rotatably connected with a swing rocker 11, and the bottom end of the swing rocker 11 is rotatably connected with a second rotary joint 15, and the bottom end of the second rotary joint 15 is rotatably connected with a casting seat 12. The swing rocker 11 is sleeved and installed on the outer side of the transmission sleeve 9 and is rotatably connected with the movable support frame 7 through a column pin. The movable support frame 7 is rotatably connected with the swing rocker 11 through a column pin, and a slewing bearing is provided between the mounting base 1 and the first rotary joint 4, the second rotary joint 15 and the casting seat 12, so that the first rotary joint 4, the movable support frame 7, the guide oblique rod 8, the transmission sleeve 9, the swing rocker 11 and the second rotary joint 15 can be synchronously operated by dragging the casting seat 12, thereby facilitating the casting operations at different positions while effectively reducing the labor of workers.
[0025] See also Figure 3 to Figure 4 , two connecting rods 16 are fixedly provided at one end of the casting seat 12, a protection box 13 is fixedly installed on the inner side of the casting seat 12, a ventilation pipe 14 is fixedly installed on the upper end of the protection box 13, a water tank 17 is fixedly installed on the inner side of the protection box 13, a plurality of delivery pipes 19 are fixedly installed on the upper end surface of the water tank 17, a booster pump is fixedly provided on the inner side of the water tank 17, the delivery pipe 19 is connected to the inside of the water tank 17, the upper end of the delivery pipe 19 is plugged into the inner side of the ventilation pipe 14, an atomizing head is provided on the upper end of the delivery pipe 19, the air output from the ventilation pipe 14 can be humidified through the delivery pipe 19, and the user's comfort is improved;
[0026] A fan box 18 is fixedly installed on one side of the protective box 13. An electric thermal resistance wire is provided on one side of the fan box 18. Fan blades and a fan motor are provided on the inner side of the fan box 18. The fan box 18 is connected to the interior of the ventilation duct 14 through the protective box 13. The fan box 18 can continuously ventilate the user and can heat the air in a low-temperature environment to meet the use in different environments.
[0027] When in use, during pouring, the mounting base 1 is moved to the position to be poured through the multiple driving wheels 2, the fixed support seat 3 is connected to the mounting base 1 through threads, and the fixed support seat 3 is rotated to realize the fixed support operation of the mounting base 1 by the fixed support seat 3, the power is turned on, the pouring seat 12 is connected to the shell filled with pouring liquid through the connecting rod 16, and the pouring liquid is moved by the handle provided on one side of the pouring seat 12;
[0028] Specifically, slewing bearings are provided between the mounting base 1 and the first rotating joint 4 and between the casting seat 12 and the second rotating joint 15, so that the first rotating joint 4 can drive the movable support frame 7 and the guiding inclined rod 8 to rotate relative to the mounting base 1, and the casting seat 12 can rotate relative to the second rotating joint 15. At the same time, the upper and lower ends of the swing rocker 11 are rotatably connected with the movable support frame 7, the transmission sleeve rod 9 and the second rotating joint 15 through column pins, so that the first rotating joint 4, the movable support frame 7, the guiding inclined rod 8, the transmission sleeve rod 9, the swing rocker 11 and the second rotating joint 15 can be dragged by the casting seat 12 to realize synchronous operation, thereby facilitating the casting operation at different positions and effectively reducing the workload of workers;
[0029] A fan box 18 and a water tank 17 are fixed on the inner side of the protection box 13. External air is drawn into the inner side of the protection box 13 through the fan box 18 and directionally transported through the ventilation pipe 14, so as to achieve ventilation effect for workers during pouring. The delivery pipe 19 is through-connected with the water tank 17. An atomizing head is provided at the upper end of the delivery pipe 19. An electric heating resistance wire is provided on one side of the fan box 18. The air is humidified or heated according to the temperature of the working environment, so as to improve the comfort of workers during operation.
[0030] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A manipulator for auxiliary pouring with a suspended mobile platform, comprising a mounting base (1), characterized in that: A plurality of driving wheels (2) are movably mounted on the lower end surface of the mounting base (1); three end corners of the mounting base (1) are all connected to a fixed support seat (3) via threads; the upper end of the mounting base (1) is rotatably connected to a first rotating joint (4); one side of the first rotating joint (4) is rotatably connected to a hydraulic cylinder (5); and the upper end of the hydraulic cylinder (5) is rotatably connected to a movable support frame (7); A counterweight electrical box (6) is fixedly mounted at the bottom end of the movable support frame (7); a swing rocker (11) is rotatably connected to the inner side of the upper end of the movable support frame (7); a second rotary joint (15) is rotatably connected to the bottom end of the swing rocker (11); a casting seat (12) is rotatably connected to the bottom end of the second rotary joint (15); two connecting rods (16) are fixedly mounted at one end of the casting seat (12); and a protective box (13) is fixedly mounted on the inner side of the casting seat (12).
2. The auxiliary pouring manipulator for a suspended mobile platform according to claim 1, characterized in that: The inner side of the upper end of the first rotating joint (4) is located below the movable support frame (7) and is rotatably connected to a guide inclined rod (8), a hydraulic rod (10) is fixedly mounted on the lower end surface of the guide inclined rod (8), and a transmission sleeve rod (9) is fixedly mounted on the output end of the hydraulic rod (10).
3. The auxiliary pouring manipulator for a suspended mobile platform according to claim 1, characterized in that: A ventilation pipe (14) is fixedly mounted on the upper end of the protection box (13), a water tank (17) is fixedly mounted on the inner side of the protection box (13), a plurality of conveying pipes (19) are fixedly mounted on the upper end surface of the water tank (17), and a fan box (18) is fixedly mounted on one side of the protection box (13).
4. The auxiliary pouring manipulator for a suspended mobile platform according to claim 2, characterized in that: The swing rocker (11) is sleeved and installed on the outer side of the transmission sleeve (9) and is rotatably connected to the movable support frame (7) through a pin. The movable support frame (7) and the swing rocker (11) are rotatably connected through a pin. A slewing bearing is provided between the mounting base (1) and the first rotating joint (4), the second rotating joint (15) and the casting seat (12).
5. The auxiliary pouring manipulator for a suspended mobile platform according to claim 3 is characterized in that: A thermal resistance wire is provided on one side of the fan box (18), fan blades and a fan motor are provided on the inner side of the fan box (18), and the fan box (18) is connected to the inside of the ventilation pipe (14) via a protective box (13).
6. The auxiliary pouring manipulator for a suspended mobile platform according to claim 3, characterized in that: A booster pump is fixedly provided on the inner side of the water tank (17), the delivery pipe (19) is connected to the inside of the water tank (17), the upper end of the delivery pipe (19) is plugged into the inner side of the ventilation pipe (14), and an atomizing head is provided on the upper end of the delivery pipe (19).