Automatic cutter edge grinder

By designing the tool alignment positioning mechanism of the movable lever and induction switch in the tool sharpener, automatic tool alignment is achieved, solving the problem of manual participation in the prior art tool alignment in the process, and improving the efficiency and accuracy of the sharpening.

CN222755045UActive Publication Date: 2025-04-15DEZHOU NEW THINKING WOODWORKING MASCH CO LTD
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Patent Information

Application Number
CN202421533434.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-04-15
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

Existing tool sharpeners require manual participation in the process of tool setting, and automated tool setting cannot be achieved. There are fewer structural forms with high degree of automation, so they need to be optimized to improve industry development.

Method used

An automatic tool sharpening machine is designed, using a tool alignment positioning mechanism of a movable lever and an induction switch. The movable lever is driven to reciprocate along the Y-axis through a Y-axis reciprocating mechanism to realize automatic tool alignment.

Benefits of technology

Automatic tool alignment is achieved, improving the efficiency and accuracy of sharpening, reducing manual participation, increasing product qualification rate and enterprise efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of cutter sharpening, and particularly relates to an automatic cutter sharpening machine which comprises a machine box, a sharpening mechanism, a cutter setting and positioning mechanism, a cutter fixing mechanism and a cutter feeding mechanism, and the cutter setting and positioning mechanism comprises a movable lever and an inductive switch used for inducting the position of the movable lever. The movable lever is hinged to the Y-axis reciprocating mechanism, the movable lever can swing through hinged connection and is driven by the Y-axis reciprocating mechanism to reciprocate in the Y-axis direction, and the end, close to the tool fixing mechanism, of the movable lever is a tool setting contact end. High automation is achieved, the whole machining can be completed through one-time clamping, manual participation is reduced, the edge grinding efficiency can be improved, the labor cost is reduced, the edge grinding precision can be improved, the qualified rate of products is increased to a certain degree, and the benefits of enterprises are increased.
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Description

Technical Field

[0001] The utility model belongs to the technical field of tool sharpening, and particularly relates to an automatic tool sharpening machine. Background Art

[0002] In the existing structure, the structure of the tool sharpening machine is diverse, some of which are relatively simple and have a relatively low degree of automation, while some of which are relatively complex and have a high degree of automation. For example, patent CN211540540U discloses a CNC sharpening machine, including a chassis, a grinding wheel assembly, a tool positioning mechanism, a tool fixing mechanism, and a tool feeding mechanism. The tool positioning mechanism includes a probe and a micro switch, one end of the probe is used to contact and position with the tool, and the micro switch is used to detect the movement of the probe; the tool fixing mechanism includes a tool fixture, a tool seat, and a first driving mechanism for driving the tool fixture to rotate; the tool feeding mechanism can drive the tool fixing mechanism to realize the feeding of the tool, which includes an X-axis slide and a Y-axis slide, the X-axis slide can realize linear reciprocating motion in the length direction of the tool, and the Y-axis slide can realize the lateral tool setting of the tool and the grinding wheel assembly, so as to realize the high degree of automation of the straight milling cutter sharpening and reduce manual participation, which can not only improve the efficiency of sharpening and reduce labor costs, but also improve the accuracy of sharpening, and also increase the qualified rate of products to a certain extent, and increase the benefits of the enterprise.

[0003] However, the tool setting process of the above structure requires manual participation and cannot be automated. In addition, there are relatively few structures with a high degree of automation and accurate tool setting. It is also necessary to enrich and optimize such structures to facilitate the development of the industry. Utility Model Content

[0004] The utility model provides an automatic tool sharpening machine, which can solve the problems pointed out in the background technology.

[0005] An automatic tool sharpening machine comprises a chassis, a sharpening mechanism, a tool positioning mechanism, a tool fixing mechanism, and a tool feeding mechanism.

[0006] The tool positioning mechanism includes a movable lever and an induction switch for sensing the position of the movable lever. The movable lever is hingedly connected to the Y-axis reciprocating mechanism, and is enabled to swing through the hinged connection, and is driven to reciprocate along the Y-axis through the Y-axis reciprocating mechanism. The end of the movable lever close to the tool fixing mechanism is the tool contact end.

[0007] Preferably, the sharpening mechanism comprises a Y-axis reciprocating mechanism and an electric grinder, and the electric grinder is driven by the Y-axis reciprocating mechanism to reciprocate along the Y-axis.

[0008] Preferably, the Y-axial reciprocating mechanism is a Y-axial electric slide, the electric grinder is fixed on the Y-axial slide seat of the Y-axial electric slide, the movable lever is hingedly connected to the Y-axial slide seat through a hinge seat assembly, and the induction switch is fixed on the Y-axial slide seat.

[0009] Preferably, the articulated seat assembly includes a limit groove, a connecting plate and a hinge shaft, the opening of the limit groove is upward, the movable lever is close to one end of the tool fixing mechanism through the limit groove and is hingedly connected through the hinge shaft, the connecting plate stabilizes the limit groove on the Y-axis slide, and the tool contact end is a contact plate arranged above this end of the movable lever.

[0010] Preferably, the tool fixing mechanism comprises a rotating body and a tool chuck, and the rotating body is connected to a dividing mechanism, and dividing is performed through the dividing mechanism.

[0011] Preferably, the tool fixing mechanism is a pneumatic spring chuck mechanism, the tool chuck is a spring chuck connected to a pneumatic component, the indexing mechanism includes an indexing servo motor and a transmission belt, and the indexing servo motor drives the rotating body to index via the transmission belt.

[0012] Preferably, the transmission belt is a synchronous belt.

[0013] Preferably, the tool feeding mechanism drives the tool fixing mechanism to realize the feeding of the tool, which includes an X-axial electric slide, and the tool fixing mechanism is fixed on the X-axial slide seat of the X-axial electric slide.

[0014] Preferably, the X-axis electric slide includes a vertical motor and a rack, the vertical motor is fixed on the X-axis slide, the rack is fixed on the slide rail of the X-axis electric slide or on the chassis, and the output end of the vertical motor is provided with a gear meshing with the rack.

[0015] The utility model provides an automatic tool sharpening machine, which can realize automatic tool setting and high automation, and can complete the whole processing in one clamping, thereby reducing manual participation. It can not only improve the efficiency of sharpening and reduce labor costs, but also improve the accuracy of sharpening, and also increase the qualified rate of products to a certain extent, thereby increasing the benefits of the enterprise. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the structure of the utility model Figure 1 ,

[0017] Figure 2 For this utility model Figure 1 The enlarged schematic diagram of point A in the middle.

[0018] Figure 3This is a schematic diagram of the structure of the utility model Figure 2 ,

[0019] Figure 4 This is a transmission diagram of the rack and gear of the utility model.

[0020] Figure 5 For this utility model Figure 2 The enlarged schematic diagram of point B in the middle,

[0021] Description of reference numerals:

[0022] Numbers in the figure: chassis 1, movable lever 21; induction switch 22; tool contact end 23; limit groove 24; connecting plate 25; hinge shaft 26; Y-axial reciprocating mechanism 31; electric grinder 32; Y-axial slide 33; rotating body 41; tool chuck 42; pneumatic component 43; indexing servo motor 51; transmission belt 52; X-axial electric slide 61; X-axial slide 62; vertical motor 63; rack 64; slide rail 65; gear 66. DETAILED DESCRIPTION

[0023] A specific implementation of the present utility model is described in detail below in conjunction with the accompanying drawings, but it should be understood that the protection scope of the present utility model is not limited by the specific implementation mode.

[0024] Embodiment 1:

[0025] like Figure 1-5 As shown, an automatic tool sharpening machine provided by the embodiment of the utility model comprises a chassis 1, a sharpening mechanism, a tool positioning mechanism, a tool fixing mechanism, and a tool feeding mechanism.

[0026] The tool positioning mechanism includes a movable lever 21 and an induction switch 22 for sensing the position of the movable lever 21. The movable lever 21 is hingedly connected to the Y-axis reciprocating mechanism 31. The movable lever 21 can swing through the hinged connection and is driven to reciprocate along the Y-axis through the Y-axis reciprocating mechanism 31. The end of the movable lever 21 close to the tool fixing mechanism is the tool contact end 23.

[0027] Specifically, the grinding mechanism includes a Y-axial reciprocating mechanism 31 and an electric grinder 32. The electric grinder 32 is driven by the Y-axial reciprocating mechanism 31 to reciprocate along the Y-axial direction. The Y-axial reciprocating mechanism 31 is a Y-axial electric slide. The electric grinder 32 is fixed on the Y-axial slide seat 33 of the Y-axial electric slide. The movable lever 21 is hingedly connected to the Y-axial slide seat 33 through a hinge seat assembly. The induction switch 22 is fixed on the Y-axial slide seat 33. The induction switch 22 can be set below the other end of the movable lever 21. The induction switch 22 can be a proximity switch.

[0028] Specifically, the articulated seat assembly includes a limit slot 24, a connecting plate 25 and a hinge shaft 26. The opening of the limit slot 24 is upward. The movable lever 21 is close to one end of the tool fixing mechanism through the limit slot 24 and is hingedly connected through the hinge shaft 26. The connecting plate 25 stabilizes the limit slot 24 on the Y-axis slide 33. The tool contact end 23 is a contact plate arranged above this end of the movable lever 21.

[0029] Preferably, the tool fixing mechanism includes a rotary body 41 and a tool chuck 42. The rotary body 41 is connected to a dividing mechanism, and dividing is performed through the dividing mechanism.

[0030] Specifically, the tool fixing mechanism is a pneumatic spring chuck mechanism, the tool chuck 42 is a spring chuck, which is connected to the pneumatic component 43, and the indexing mechanism includes an indexing servo motor 51 and a transmission belt 52. The indexing servo motor 51 drives the rotating body 41 to index through the transmission belt 52, and the transmission belt 52 is a synchronous belt.

[0031] Specifically, the tool feeding mechanism drives the tool fixing mechanism to realize the feeding of the tool, which includes an X-axis electric slide 61 , and the tool fixing mechanism is fixed on an X-axis slide seat 62 of the X-axis electric slide 61 .

[0032] In some instances, the X-axis electric slide 61 includes a vertical motor 63 and a rack 64. The vertical motor 63 is fixed on the X-axis slide 62. The rack 64 is fixed on the slide rail 65 of the X-axis electric slide 61 or on the chassis 1. The output end of the vertical motor 63 is provided with a gear 66 meshing with the rack 64. The transmission design of the vertical motor 63 and the rack 64 reduces the volume of the product to a certain extent, and the space design is more reasonable.

[0033] The working principle of the utility model is as follows: the movable lever 21 is driven by the Y-axis reciprocating mechanism 31 to move toward the tool fixing mechanism, that is, to drive it to move toward the tool. After the front end contact plate contacts one of the blades of the tool, the front end of the movable lever 21 will be slightly tilted, and the other end of the movable lever 21 will approach the sensing switch 22. The sensing switch 22 receives the signal and transmits it to the control system. The control system controls the Y-axis reciprocating mechanism 31 to stop running, and records the tool position, that is, the tool processing position, and controls the Y-axis reciprocating mechanism 31 to return. Corresponding processing can be performed according to the program setting. If the tool has multiple blades, it can be automatically indexed by the indexing mechanism, that is, the entire processing can be completed with one clamping.

[0034] The above disclosures are only several specific embodiments of the present invention. However, the embodiments of the present invention are not limited thereto. Any changes that can be conceived by those skilled in the art should fall within the protection scope of the present invention.

Claims

1. An automatic tool sharpening machine, comprising a housing (1), a sharpening mechanism, a tool positioning mechanism, a tool fixing mechanism, and a tool feeding mechanism, characterized in that: The tool positioning mechanism comprises a movable lever (21) and a sensing switch (22) for sensing the position of the movable lever (21); the movable lever (21) is hingedly connected to a Y-axis reciprocating mechanism (31) so as to be able to swing through the hinged connection and to be driven to reciprocate along the Y-axis through the Y-axis reciprocating mechanism (31); and the end of the movable lever (21) close to the tool fixing mechanism is a tool contact end (23).

2. The automatic tool sharpening machine according to claim 1, characterized in that: The blade grinding mechanism comprises a Y-axis reciprocating mechanism (31) and an electric grinding wheel machine (32), and the electric grinding wheel machine (32) is driven by the Y-axis reciprocating mechanism (31) to reciprocate along the Y-axis.

3. The automatic tool sharpening machine according to claim 2, characterized in that: The Y-axis reciprocating mechanism (31) is a Y-axis electric slide, the electric grinder (32) is fixed on a Y-axis slide seat (33) of the Y-axis electric slide, the movable lever (21) is hingedly connected to the Y-axis slide seat (33) through a hinge seat assembly, and the induction switch (22) is fixed on the Y-axis slide seat (33).

4. The automatic tool sharpening machine according to claim 3, characterized in that: The articulated seat assembly comprises a limiting groove (24), a connecting plate (25) and a hinge shaft (26); the opening of the limiting groove (24) is upward; one end of the movable lever (21) close to the tool fixing mechanism is movably limited by the limiting groove (24) and is hingedly connected by the hinge shaft (26); the connecting plate (25) stabilizes the limiting groove (24) on the Y-axis slide seat (33); and the tool contact end (23) is a contact plate arranged above this end of the movable lever (21).

5. An automatic tool sharpening machine according to any one of claims 1 to 4, characterized in that: The tool fixing mechanism comprises a rotating body (41) and a tool chuck (42); the rotating body (41) is connected to a dividing mechanism, and dividing is performed through the dividing mechanism.

6. The automatic tool sharpening machine according to claim 5, characterized in that: The tool fixing mechanism is a pneumatic spring chuck mechanism, the tool chuck (42) is a spring chuck connected to a pneumatic component (43), the indexing mechanism comprises an indexing servo motor (51) and a transmission belt (52), and the indexing servo motor (51) drives the rotating body (41) to index via the transmission belt (52).

7. The automatic tool sharpening machine according to claim 6, characterized in that: The transmission belt (52) is a synchronous belt.

8. An automatic tool sharpening machine according to any one of claims 1 to 4, characterized in that: The tool feeding mechanism drives the tool fixing mechanism to achieve tool feeding, and comprises an X-axial electric slide (61), wherein the tool fixing mechanism is fixed on an X-axial slide seat (62) of the X-axial electric slide (61).

9. The automatic tool sharpening machine according to claim 8, characterized in that: The X-axis electric slide (61) comprises a vertical motor (63) and a rack (64); the vertical motor (63) is fixed on the X-axis slide seat (62); the rack (64) is fixed on a slide rail (65) of the X-axis electric slide (61) or on the chassis (1); and the output end of the vertical motor (63) is provided with a gear (66) meshing with the rack (64).