Shot-slag separation device for shot blasting machine
By designing screening boxes and cleaning devices in the shot blasting machine, combined with vibration motors, conveying pipelines, filter plates, chutes and recycling channels, continuous separation and recycling of pills are achieved, solving the problems of pills piled up and missing separation, and improving the separation efficiency and the efficiency of equipment use.
Patent Information
- Application Number
- CN202421555398.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-07-03
AI Technical Summary
When the ball residue separation device in the existing shot blasting machine accumulates too much, it is easy to cause the push plate to be unable to be inserted, and then it can only take away the ball material above, affecting the separation effect.
A pellet separation device including a screening box and a cleaning device is designed, and a vibrating motor, conveying pipeline, filter plate, slide chute and recycling channel are used to realize the continuous separation and recovery of the pellet material and avoid the accumulation and missed separation of the pellet material.
Through continuous separation and recycling, the separation efficiency of the pellet material is improved, and the problem of not being separated in time due to the fast speed of some pellet material is avoided, which simplifies operation and improves the efficiency of the equipment.
Smart Images

Figure CN222755205U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of shot blasting machines, in particular to a shot-residue separation device for shot blasting machines. Background Art
[0002] Shot blasting machine refers to casting equipment that uses high-speed projectiles thrown by the shot blaster to clean or strengthen the surface of castings. Shot blasting machine can simultaneously remove sand, core and clean castings. In some areas, it is also called sandblasting machine or sandblasting machine. Existing shot blasting machines are usually equipped with shot slag separation devices, which can separate shot and slag, so that the shot can be recycled.
[0003] In Chinese utility model patents, for example, the utility model of CN220007406U discloses a shot-residue separation device for a shot blasting machine, which includes a shot blasting machine body, and a screening mechanism is used to separate shot materials of various sizes at one time, thereby saving the floor space of the workshop. A chip removal mechanism is used to separate shot materials from slag materials, and a rotating brush enhances the separation effect, so that the shot materials and slag materials are fully separated.
[0004] The above technology accumulates the shot on the screening part with the smallest sieve diameter, and pushes the push plate forward through the telescopic rod and the spring, so that the accumulated material gradually moves upward, and then the shot is separated through different screening parts. However, when too much shot is accumulated, the gaps in the accumulated shot will be filled with impurities, resulting in the push plate being unable to insert from the gap in the middle of the shot and contact the top surface of the sieve plate, thereby failing to push the shot from the bottom, and thus only the shot above can be taken away each time. Moreover, as more shot enters the feed port, the worse the screening effect is, which in turn affects the subsequent shot-residue separation operation. Utility Model Content
[0005] The utility model aims to solve the problems in the background technology and proposes a shot-residue separation device for a shot blasting machine.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A shot-residue separation device for a shot blasting machine comprises a screening box and a cleaning device, and the cleaning device is fixedly mounted on the bottom surface of the screening box, a feed port is fixedly mounted on the outside of the screening box, a plurality of conveying pipes are connected in the feed port, and each of the conveying pipes is linearly arranged, and each of the conveying pipes is connected to the screening box, a vibration motor is fixedly mounted on the outside of the feed port, a filter plate is fixedly mounted in the screening box, and the filter plate is tiltedly mounted in the screening box, a plurality of chutes are provided in the filter plate, and each chute corresponds to the position of the outlet end of the conveying pipe corresponding to the position, and a filter hole is provided in each of the chutes, a plurality of partitions are fixedly mounted in the screening box, and the space in the screening box is divided into a plurality of storage spaces by two partitions, and each of the storage spaces is connected to the cleaning device through a connecting pipe, and a recovery mechanism is provided on the outside of the screening box.
[0008] Preferably, the bottom surface of the feed inlet is inclined, and an airbag is installed on the bottom surface of the feed inlet.
[0009] Preferably, the recovery mechanism includes a recovery channel, and the recovery channel surrounds the outside of the screening box, and one end of the recovery channel is connected to the screening box, a loading barrel is fixedly installed on the outside of the screening box, and the recovery channel is connected to the loading barrel, a Jiaolong blade is rotatably connected inside the loading barrel, and a discharge port is connected to the outside of the loading barrel, and the discharge port is located above the feed port.
[0010] Preferably, the discharge port is arranged at an angle, a driving motor is fixedly mounted on the top surface of the loading barrel, an output shaft of the driving motor passes through the loading barrel and is connected to a rotating shaft, and the discharge port is mounted on the outside of the rotating shaft.
[0011] Preferably, the height of the connection position between the recovery channel and the screening box is greater than the height of the connection position between the recovery channel and the loading barrel.
[0012] Preferably, the top surface of the screening box is connected with a dust suction pipe, and the dust suction pipe is connected with an external negative pressure device, and a visual window is provided on the outside of the screening box.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. The utility model sets a vibration motor, a conveying pipeline, a filter plate, a chute and other devices, so that the materials in the feed port enter the conveying pipeline in sequence, and the chute limits the shot materials so that they roll in the chute in sequence. The shot materials will not accumulate during separation and then pass through the filter holes for separation.
[0015] 2. The utility model sets up the recovery channel, auger blades, discharge port and other devices, so that the pills that are not screened by the filter holes enter the recovery channel and enter the feeding barrel, and the pills are transported from bottom to top through the auger blades and enter the discharge port and enter the feed port again. Through the circulation separation, it is avoided that some pills are not separated in time due to their fast speed.
[0016] To sum up, the utility model is simple to operate when in use. It is equipped with a vibration motor, a conveying pipeline, a filter plate, a chute and other devices, so that the pills can roll in the chute in sequence without accumulation, and then pass through the filter holes for the purpose of separation. By setting a recovery channel, a auger blade, a discharge port and other devices, cyclic separation is achieved, thereby avoiding the purpose of not being able to separate some pills in time due to their fast speed. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a structural schematic diagram of a shot-residue separation device for a shot blasting machine proposed by the utility model;
[0018] Figure 2 This is a side structural schematic diagram of a shot-residue separation device for a shot blasting machine proposed by the utility model;
[0019] Figure 3 The utility model is a schematic cross-sectional structure diagram of a shot-residue separation device for a shot blasting machine.
[0020] In the figure: 1 screening box, 2 cleaning device, 3 connecting pipe, 4 feeding port, 5 vibration motor, 6 viewing window, 7 recovery channel, 8 dust suction pipe, 9 loading barrel, 10 driving motor, 11 discharging port, 12 Jiaolong blade, 13 partition, 14 conveying pipeline, 15 filter plate, 16 chute, 17 filter hole. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0022] Reference Figure 1-3, a shot slag separation device for a shot blasting machine, comprising a screening box 1 and a cleaning device 2, and the cleaning device 2 is fixedly installed on the bottom surface of the screening box 1, and the cleaning device 2 includes a shot slag separation device. The technology has been described in detail in the comparative document and will not be repeated again. The top surface of the screening box 1 is connected with a dust suction pipe 8, and the dust suction pipe 8 is connected with an external negative pressure device, so as to facilitate the absorption of dust when the shot material is screened, and avoid affecting the health of the staff. A visual window 6 is opened on the outside of the screening box 1 to facilitate observation of the situation inside the screening box 1. The outside of the screening box 1 is fixed with a window 6. A feed port 4 is fixedly installed, and the bottom surface of the feed port 4 is inclined. An air bag is installed on the bottom surface of the feed port 4. The pellets entering the feed port 4 are buffered by the air bag, and the bottom surface is inclined, so that the pellets can pass through the conveying pipe 14 under the action of the vibration motor 5 and its own gravity. A plurality of conveying pipes 14 are connected in the feed port 4, and each conveying pipe 14 is arranged linearly, and each conveying pipe 14 is connected to the screening box 1, so that the pellets entering the screening box 1 are arranged linearly and enter in sequence, so as to avoid the accumulation of pellets in the screening box 1;
[0023] A vibration motor 5 is fixedly installed on the outer side of the feed port 4, a filter plate 15 is fixedly installed in the screening box 1, and the filter plate 15 is obliquely installed in the screening box 1, a plurality of chutes 16 are provided in the filter plate 15, and each chute 16 corresponds to the position of the outlet end of the conveying pipe 14 corresponding to the position, and the pellets are guided by the two side walls of the chute 16 to slide along the direction of the chute 16, so as to achieve the effect of passing through the filter holes 17 in sequence, and a filter hole 17 is provided in each chute 16, a plurality of partitions 13 are fixedly installed in the screening box 1, and the space in the screening box 1 is divided into a plurality of storage spaces by two partitions 13, and each storage space is connected to the cleaning device 2 through the connecting pipe 3, and it is worth noting that the aperture of the corresponding filter hole 17 above each storage space decreases from left to right, so that the pellets with smaller diameters are filtered first, and the pellets with the largest diameter are filtered last, so as to achieve the separation of the pellets;
[0024] A recovery mechanism is provided on the outside of the screening box 1, and the recovery mechanism includes a recovery channel 7, and the recovery channel 7 surrounds the outside of the screening box 1, and one end of the recovery channel 7 is connected to the screening box 1, and a loading barrel 9 is fixedly installed on the outside of the screening box 1, and the recovery channel 7 is connected to the loading barrel 9, and the height of the connection position between the recovery channel 7 and the screening box 1 is greater than the connection height between the recovery channel 7 and the loading barrel 9, and the pellets that have not entered the storage space can be recovered through the recovery channel 7, and the pellets can roll into the loading barrel 9 by their own gravity, and the loading barrel 9 can be used to recover the pellets. A dragon blade 12 is rotatably connected inside the barrel 9, and a discharge port 11 is connected to the outside of the upper barrel 9, and the discharge port 11 is located above the feed port 4, and the discharge port 11 is inclined. A drive motor 10 is fixedly installed on the top surface of the upper barrel 9, and the output shaft of the drive motor 10 passes through the upper barrel 9 and is connected to a rotating shaft, and the discharge port 11 is installed on the outside of the rotating shaft. It is worth mentioning that through the rotation of the dragon blade 12, the shot material can be transported from the bottom to the upper part and re-enter the feed port 4 through the discharge port 11, so as to realize the recovery of the shot material.
[0025] When the utility model is used, firstly, the pellets are poured into the feed port 4, and then the vibration motor 5 is started to vibrate the pellets in the feed port 4, and then the pellets in the feed port 4 enter the multiple conveying pipes 14 in turn, and slide from the other end of the conveying pipes 14 to the filter plate 15 by their own gravity, and the pellets output from each conveying pipe 14 are guided by the multiple chutes 16 provided on the filter plate 15 to roll along a fixed direction, and the pellets pass through the filter holes with different diameters provided on the chutes 16, and then fall into the storage space separated by the partition 13 when passing through the filter holes matching the pellets' own apertures, and enter the cleaning device 2 through the multiple connecting pipes 3, so as to achieve pellet-residue separation;
[0026] At the same time, the pills that have not entered the storage space will enter the recovery channel 7, and roll into the loading barrel 9 with their own gravity, and start the drive motor 10 to drive the dragon blade 12 to rotate, so that the pills are transported from the bottom to the top and fall into the feed port 4 again from the discharge port 11, realizing circulation and avoiding missed separation.
[0027] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A shot-residue separation device for a shot blasting machine, comprising a screening box (1) and a cleaning device (2), wherein the cleaning device (2) is fixedly mounted on the bottom surface of the screening box (1), characterized in that: A feed inlet (4) is fixedly mounted on the outside of the screening box (1), a plurality of conveying pipes (14) are connected to the feed inlet (4), and each conveying pipe (14) is arranged linearly, and each conveying pipe (14) is connected to the screening box (1), a vibration motor (5) is fixedly mounted on the outside of the feed inlet (4), a filter plate (15) is fixedly mounted in the screening box (1), and the filter plate (15) is tiltedly mounted in the screening box (1), and a filter plate (15) is provided in the filter plate (15) There are a plurality of chutes (16), and each chute (16) corresponds to the position of the outlet end of the conveying pipe (14) at a corresponding position, and a filtering hole (17) is opened in each of the chutes (16). A plurality of partitions (13) are fixedly installed in the screening box (1), and the space in the screening box (1) is divided into a plurality of material storage spaces by two partitions (13), and each of the material storage spaces is connected to the cleaning device (2) through a connecting pipe (3), and a recovery mechanism is provided on the outside of the screening box (1).
2. The shot-residue separation device for a shot blasting machine according to claim 1, characterized in that: The bottom surface of the feed inlet (4) is arranged in an inclined manner, and an air bag is installed on the bottom surface of the feed inlet (4).
3. The shot-residue separation device for a shot blasting machine according to claim 2, characterized in that: The recovery mechanism comprises a recovery channel (7), and the recovery channel (7) surrounds the outer side of the screening box (1), and one end of the recovery channel (7) is connected to the screening box (1), a loading barrel (9) is fixedly installed on the outer side of the screening box (1), and the recovery channel (7) is connected to the loading barrel (9), a dragon blade (12) is rotatably connected inside the loading barrel (9), and a discharge port (11) is connected to the outer side of the loading barrel (9), and the discharge port (11) is located above the feed port (4).
4. The shot-residue separation device for a shot blasting machine according to claim 3, characterized in that: The discharge port (11) is arranged at an angle, and a driving motor (10) is fixedly mounted on the top surface of the loading barrel (9). The output shaft of the driving motor (10) passes through the loading barrel (9) and is connected to a rotating shaft, and the discharge port (11) is mounted on the outside of the rotating shaft.
5. The shot-residue separation device for a shot blasting machine according to claim 4, characterized in that: The height of the connection position between the recovery channel (7) and the screening box (1) is greater than the height of the connection position between the recovery channel (7) and the loading cylinder (9).
6. The shot-residue separation device for a shot blasting machine according to claim 5, characterized in that: The top surface of the screening box (1) is connected to a dust suction pipe (8), and the dust suction pipe (8) is connected to an external negative pressure device. A visual window (6) is provided on the outside of the screening box (1).
Citation Information
Patent Citations
Shot-slag separation device for shot blasting machine
CN220007406U