Turbine shell waste gas hole machining tool
By designing a turbine shell exhaust hole processing tool for including a fixed seat, a adjustment table, a clamping plate and an angle adjustment mechanism, the problem of difficulty in processing multiple hole positions at the same time in the prior art is solved, and flexible clamping and angle adjustment of the turbine shell is realized, and operation convenience and processing accuracy are improved.
Patent Information
- Application Number
- CN202420669288.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-02
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-04-02
AI Technical Summary
It is difficult for existing turbine shell exhaust hole processing tooling to process multiple hole positions of the turbine shell at the same time, resulting in inconvenient operation.
A turbine shell exhaust hole processing tool set is designed, including a fixing seat, a adjustment table, a clamping plate and an angle adjustment mechanism. Through the design of the adjustment table and a clamping plate, flexible clamping and angle adjustment of the turbine shell is achieved.
The tooling can flexibly adjust the angle of the clamping plate, which facilitates processing of multiple holes in the turbine shell, and improves the convenience of operation and the accuracy of processing.
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Figure CN222755225U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of turbine shell processing, in particular to a turbine shell exhaust hole processing tool. Background Art
[0002] The processing of the exhaust hole of the turbine casing is a key process in the machining of the turbine casing of a turbocharger. The machining dimensional accuracy directly affects the function and life of the turbocharger. When the turbine casing is being machined, it is necessary to use a tool to clamp the turbine casing. The machining of the turbine casing generally involves the machining of bushing holes, exhaust holes, brackets, and pin holes. For the machining of the exhaust holes, the turbine casing needs to be placed at a predetermined inclination for machining.
[0003] Publication No. "CN219787404U" provides a turbine casing exhaust hole processing tool. The following problems still exist during the implementation of the above-mentioned device: It is known that the adjustment component in the processing tool can adjust the angle between the two clamping plates, and the flexible clamping and fixation of turbine casings of different shapes and sizes can be achieved by adjusting the position of the clamping plates, thereby improving the flexibility and versatility of the overall angle.
[0004] However, the turbine shell processing fixture is a single clamping station that completes the parallel processing of the turbine shell. It is obviously difficult to cope with the simultaneous processing of the bushing hole, exhaust hole, bracket, and pin hole of the turbine shell, making it inconvenient for workers to operate. Utility Model Content
[0005] The purpose of the utility model is to provide a turbine housing exhaust hole processing tool to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a turbine shell exhaust hole processing tool, comprising a fixed seat, an adjusting platform is provided on the top of the fixed seat, connecting plates are fixedly connected to both sides of the top of the fixed seat, the inner sides of the two connecting plates are fixedly connected to the same support rod, both sides of the outer surface of the support rod are movably sleeved with fixing blocks, the tops of the two fixing blocks are fixedly connected to the bottom of the adjusting platform, two clamping plates are provided on both sides of the top of the adjusting platform, a plurality of telescopic rods are fixedly connected to one side of the four clamping plates, a processing platform is movably connected to the center of the top of the adjusting platform, and an angle adjustment mechanism is provided on the fixed seat;
[0007] The angle adjustment mechanism includes a limiting component, so as to adjust the angle of the adjustment platform through the angle adjustment mechanism, and to fix the angle through the limiting component, so as to facilitate the staff to process the exhaust hole of the turbine shell on the processing table.
[0008] The angle adjustment mechanism includes a fixed frame and a third screw rod, the bottom of the fixed frame is fixedly connected to the front end of the top of the fixed seat, one end of the third screw rod is rotatably connected to the rear end fixed axis of the inner wall of the fixed frame, the other end of the third screw rod threadedly penetrates the fixed frame and is fixedly connected to the first adjusting button, an adjusting block is threadedly sleeved on the outer surface of the third screw rod, the front ends of both sides of the bottom of the adjusting platform are fixedly connected to the first connecting blocks, the inner sides of the two first connecting blocks are fixedly connected to the same second connecting rod, the two ends of the second connecting rod respectively penetrate the two first connecting blocks and are fixedly connected to the movable plates, the bottoms of the two movable plates are fixedly connected to the first connecting rod, and the ends of the two first connecting rods are fixedly connected to the two sides of the adjusting block respectively.
[0009] The limit assembly includes limit plates fixedly connected on both sides of the rear end of the bottom of the adjusting platform, and limit frames fixedly connected on both sides of the rear end of the top of the fixing seat, arc grooves are opened on the two limit frames, and the two limit frames are arranged on the outsides of the two limit plates. The outsides of the two limit frames are movably connected with limit bolts, and the other ends of the two limit bolts respectively penetrate the two arc grooves and the two limit plates.
[0010] A motor box is fixedly connected to the bottom of the inner wall of the adjusting platform, and a double-headed motor is fixedly connected to the bottom of the inner wall of the motor box. The output shafts on both sides of the double-headed motor are fixedly connected to first screw rods, and the ends of the two first screw rods are respectively rotatably connected to the fixed axes on both sides of the inner wall of the adjusting platform, and the outer surfaces of the two first screw rods are threadedly sleeved with T-shaped moving blocks, and the two sides of the motor box are fixedly connected to limiting rods, and the ends of the two limiting rods respectively penetrate the two T-shaped moving blocks and are fixedly connected to the two sides of the inner wall of the adjusting platform.
[0011] The two sides of the top of the two T-shaped moving blocks are fixedly connected with a fixed plate, and each of the four fixed plates is divided into a group of two, and the inner side of each group of the fixed plates is fixedly connected to a second screw rod, and the two second screw rods respectively threadedly penetrate one side of the two groups of fixed plates and are fixedly connected to a second adjusting button. The outer surfaces of the two second screw rods are threadedly sleeved with an I-shaped moving block, and the inner walls of the front and rear ends of the two I-shaped moving blocks are fixedly connected to a movable column for rotation, and the outer surfaces of the four movable columns are fixedly connected to a movable rod, and each of the four movable rods is divided into a group of two, and the front and rear ends of the other side of the four clamping plates are fixedly connected to an extension plate, and the eight extension plates are grouped in twos, and the inner side of each group of the extension plates is fixedly connected to an extension rod, and the four extension rods are movably sleeved with a slider, and the four sliders are grouped in twos, and the rear end of each group of the sliders is fixedly connected to the end of the two groups of movable rods, respectively, and one side of the top of the two T-shaped moving blocks is fixedly connected to two rotating rods, and the other ends of the four rotating rods are respectively connected to the bottom of the four clamping plates with a fixed axis for rotation.
[0012] The four corners of the top of the processing table are movably connected with fixing bolts, the bottoms of the four fixing bolts all pass through the processing table and extend to the adjustment table, and the processing table and the adjustment table are both provided with openings for the fixing bolts to pass through.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] When the operator needs to process the waste hole of the turbine casing, he first loosens the limit bolt, and then drives the third screw to rotate by adjusting the first adjusting knob. When the third screw rotates, it drives the adjusting block to move forward and backward, and pushes the movable plate to swing in an arc shape forward and backward through the adjusting block. When the movable plate swings back and forth, it drives the adjusting platform to tilt and tightens the limit bolt to fix it, thereby adjusting the angle of the adjusting plate. At the same time, it is also convenient for the operator to process the waste hole of the turbine casing. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is the front view of the structure of the utility model;
[0016] Figure 2 It is a top view of the structure of the utility model;
[0017] Figure 3 It is a cross-sectional view of the clamping plate structure of the utility model;
[0018] Figure 4 It is a side view of the structure of the utility model;
[0019] Figure 5 It is a rear view of the structure of the utility model.
[0020] In the figure: 1. fixed seat; 2. adjustment table; 3. T-shaped moving block; 4. telescopic rod; 5. processing table; 6. motor box; 7. double-headed motor; 8. first screw rod; 9. first adjusting button; 10. fixed frame; 11. clamping plate; 12. second screw rod; 13. extension rod; 14. fixing bolt; 15. rotating rod; 16. second adjusting button; 17. fixed plate; 18. third screw rod; 19. connecting plate; 20. first connecting block; 21. adjustment block; 22. first connecting rod; 23. second connecting rod; 24. movable plate; 25. limiting frame; 26. limiting bolt; 27. limiting plate; 28. movable column; 29. fixed block; 30. I-shaped moving block; 31. sliding block; 32. extension plate; 33. movable rod, 34 supporting rod. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] For example, see Figure 1-5 The utility model provides a turbine shell exhaust hole processing tool, including a fixed seat 1, an adjusting platform 2 is arranged on the top of the fixed seat 1, connecting plates 19 are fixedly connected to both sides of the top of the fixed seat 1, the inner sides of the two connecting plates 19 are fixedly connected to the same support rod 34, both sides of the outer surface of the support rod 34 are movably sleeved with fixing blocks 29, the tops of the two fixing blocks 29 are fixedly connected to the bottom of the adjusting platform 2, two clamping plates 11 are arranged on both sides of the top of the adjusting platform 2, one side of the four clamping plates 11 is fixedly connected to a plurality of telescopic rods 4, a processing platform 5 is movably connected to the center of the top of the adjusting platform 2, and an angle adjustment mechanism is arranged on the fixed seat 1;
[0023] The angle adjustment mechanism includes a limiting component, so as to adjust the angle of the adjustment platform 2 through the angle adjustment mechanism, and to fix the angle through the limiting component, so as to facilitate the staff to process the turbine shell exhaust hole on the processing table 5.
[0024] The four corners of the top of the processing table 5 are movably connected with fixing bolts 14. The bottoms of the four fixing bolts 14 all penetrate the processing table 5 and extend to the adjustment table 2. The processing table 5 and the adjustment table 2 are both provided with openings for the fixing bolts 14 to penetrate.
[0025] In this embodiment, by providing a fixed block 29 on the adjusting platform 2 and a support rod 34 on the fixed block 29, when the operator adjusts the angle of the adjusting platform 2, the center of the adjusting platform 2 will not be offset during the adjustment, thereby greatly improving the stability of the device.
[0026] Embodiment 2, the angle adjustment mechanism includes a fixed frame 10 and a third screw rod 18, the bottom of the fixed frame 10 is fixedly connected to the front end of the top of the fixed seat 1, one end of the third screw rod 18 is rotatably connected to the rear end of the inner wall of the fixed frame 10, the other end of the third screw rod 18 is threadedly penetrated through the fixed frame 10 and is fixedly connected to the first adjusting button 9, an adjustment block 21 is threadedly sleeved on the outer surface of the third screw rod 18, the front ends of both sides of the bottom of the adjustment platform 2 are fixedly connected to the first connecting blocks 20, the inner sides of the two first connecting blocks 20 are fixedly connected to the same second connecting rod 23, the two ends of the second connecting rod 23 respectively penetrate the two first connecting blocks 20 and are fixedly connected to the movable plate 24, the bottoms of the two movable plates 24 are fixedly connected to the first connecting rod 22, and the ends of the two first connecting rods 22 are respectively fixedly connected to the two sides of the adjustment block 21.
[0027] The limiting assembly includes limiting plates 27 fixedly connected on both sides of the rear end of the bottom of the adjusting platform 2, and limiting frames 25 fixedly connected on both sides of the rear end of the top of the fixing seat 1. The two limiting frames 25 are each provided with an arc groove. The two limiting frames 25 are both arranged on the outside of the two limiting plates 27. The outsides of the two limiting frames 25 are movably connected with limiting bolts 26. The other ends of the two limiting bolts 26 respectively penetrate the two arc grooves and penetrate the two limiting plates 27.
[0028] It is worth mentioning that when the operator needs to process the waste hole of the turbine casing, he first loosens the limit bolt 26, and then drives the third screw 18 to rotate by adjusting the first adjusting knob 9. When the third screw 18 rotates, it drives the adjusting block 21 to move forward and backward, and pushes the movable plate 24 to swing in an arc shape forward and backward through the adjusting block 21. When the movable plate 24 swings back and forth, it drives the adjusting platform 2 to tilt and tightens the limit bolt 26 to fix it, thereby adjusting the angle of the adjusting plate, and also making it convenient for the operator to process the waste hole of the turbine casing.
[0029] Furthermore, a motor box 6 is fixedly connected to the bottom of the inner wall of the adjusting platform 2, a double-headed motor 7 is fixedly connected to the bottom of the inner wall of the motor box 6, the output shafts on both sides of the double-headed motor 7 are fixedly connected to the first screw rods 8, the ends of the two first screw rods 8 are respectively rotatably connected to the fixed axes on both sides of the inner wall of the adjusting platform 2, the outer surfaces of the two first screw rods 8 are threadedly sleeved with T-shaped moving blocks 3, and the two sides of the motor box 6 are fixedly connected to limit rods, and the ends of the two limit rods respectively penetrate the two T-shaped moving blocks 3 and are fixedly connected to the two sides of the inner wall of the adjusting platform 2.
[0030] Both sides of the top of the two T-shaped moving blocks 3 are fixedly connected with fixed plates 17, and the four fixed plates 17 are divided into a group of two. The inner side of each group of fixed plates 17 is connected to the second screw rod 12 by fixed axis rotation. The two second screw rods 12 respectively penetrate one side of the two groups of fixed plates 17 and are fixedly connected to the second adjusting button 16. The outer surfaces of the two second screw rods 12 are threadedly sleeved with I-shaped moving blocks 30. The inner walls of the front and rear ends of the two I-shaped moving blocks 30 are connected to the movable columns 28 by fixed axis rotation. The outer surfaces of the four movable columns 28 are fixedly connected to the movable rods 33. The movable rods 33 are grouped into two at a time, and the front and rear ends of the other sides of the four clamping plates 11 are fixedly connected with extension plates 32. The eight extension plates 32 are grouped in twos, and the inner sides of each group of extension plates 32 are fixedly connected with extension rods 13. Slide blocks 31 are movably sleeved on the four extension rods 13. The four slide blocks 31 are grouped in twos, and the rear ends of each group of slide blocks 31 are respectively fixedly connected to the ends of the two groups of movable rods 33. Two rotating rods 15 are fixedly connected to one side of the top of the two T-shaped moving blocks 3, and the other ends of the four rotating rods 15 are respectively rotatably connected to the bottom fixed axes of the four clamping plates 11.
[0031] It is worth mentioning that by starting the double-headed motor 7 to drive the first screw rod 8 to rotate, when the first screw rod 8 rotates, it drives the T-shaped moving block 3 to move left and right, so that the clamping plate 11 arranged on the T-shaped moving block 3 clamps the two sides of the turbine shell. When the clamping plate 11 clamps the two sides of the turbine shell to a certain extent, the I-shaped moving block 30 is driven to move forward and backward by adjusting the second adjusting button 16. When the I-shaped moving block 30 moves, it drives the movable rod 33 to move and pushes the clamping plate 11 to rotate with the rotating rod 15 as the rotation center, and then the relative clamp between the two clamping plates 11 is adjusted, so that the telescopic rods 4 arranged on the two clamping plates 11 can better contact and abut against the outer wall of the turbine shell, so that the clamping plate 11 can clamp and fix turbine shells of various shapes and sizes.
[0032] Working principle: First, the staff places the turbine shell to be processed on the processing table 5, and then starts the double-headed motor 7 to drive the first screw 8 to rotate. When the first screw 8 rotates, it drives the T-shaped moving block 3 to move left and right, so that the clamping plate 11 set on the T-shaped moving block 3 clamps the two sides of the turbine shell.
[0033] When the clamping plate 11 clamps the two sides of the turbine shell to a certain extent, the I-shaped moving block 30 is driven to move forward and backward by adjusting the second adjusting button 16. When the I-shaped moving block 30 moves, it drives the movable rod 33 to move and pushes the clamping plate 11 to rotate with the rotating rod 15 as the rotation center, and then the relative clamps between the two clamping plates 11 are adjusted, so that the telescopic rods 4 set on the two clamping plates 11 can better contact and abut against the outer wall of the turbine shell, so that the clamping plate 11 can clamp and fix turbine shells of various shapes and sizes.
[0034] Then the operator loosens the limit bolt 26, and then drives the third screw 18 to rotate by adjusting the first adjusting knob 9. When the third screw 18 rotates, it drives the adjusting block 21 to move forward and backward, and pushes the movable plate 24 to swing in an arc shape forward and backward through the adjusting block 21. When the movable plate 24 swings forward and backward, it drives the adjusting platform 2 to tilt and tightens the limit bolt 26 to fix it, thereby adjusting the angle of the adjusting plate. At the same time, it is also convenient for the operator to process the waste hole of the turbine casing.
[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A turbine housing exhaust hole processing tool, comprising a fixing seat (1), characterized in that: An adjustment platform (2) is provided on the top of the fixed seat (1), and connecting plates (19) are fixedly connected to both sides of the top of the fixed seat (1), and the inner sides of the two connecting plates (19) are fixedly connected to the same support rod (34), and fixed blocks (29) are movably sleeved on both sides of the outer surface of the support rod (34), and the tops of the two fixed blocks (29) are fixedly connected to the bottom of the adjustment platform (2), and two clamping plates (11) are provided on both sides of the top of the adjustment platform (2), and one side of the four clamping plates (11) is fixedly connected to a plurality of telescopic rods (4), and a processing table (5) is movably connected to the center of the top of the adjustment platform (2), and an angle adjustment mechanism is provided on the fixed seat (1); The angle adjustment mechanism comprises a limiting component, so that the angle of the adjustment platform (2) can be adjusted through the angle adjustment mechanism, and the angle can be fixed and limited through the limiting component.
2. The turbine housing exhaust hole processing tool according to claim 1, characterized in that: The angle adjustment mechanism comprises a fixing frame (10) and a third screw rod (18), the bottom of the fixing frame (10) is fixedly connected to the front end of the top of the fixing seat (1), one end of the third screw rod (18) is rotatably connected to the rear end of the inner wall of the fixing frame (10), the other end of the third screw rod (18) is threadedly penetrated through the fixing frame (10) and is fixedly connected to a first adjusting button (9), an adjusting block (21) is threadedly sleeved on the outer surface of the third screw rod (18), the front ends of both sides of the bottom of the adjusting platform (2) are fixedly connected to the first connecting blocks (20), the inner sides of the two first connecting blocks (20) are fixedly connected to the same second connecting rod (23), the two ends of the second connecting rod (23) respectively penetrate the two first connecting blocks (20) and are fixedly connected to a movable plate (24), the bottoms of the two movable plates (24) are fixedly connected to the first connecting rod (22), and the ends of the two first connecting rods (22) are respectively fixedly connected to the two sides of the adjusting block (21).
3. The turbine housing exhaust hole processing tool according to claim 1, characterized in that: The limiting assembly comprises limiting plates (27) fixedly connected on both sides of the bottom rear end of the adjustment platform (2), limiting frames (25) fixedly connected on both sides of the top rear end of the fixing seat (1), arc grooves are provided on the two limiting frames (25), the two limiting frames (25) are arranged on the outside of the two limiting plates (27), the outsides of the two limiting frames (25) are movably connected with limiting bolts (26), and the other ends of the two limiting bolts (26) respectively penetrate the two arc grooves and penetrate the two limiting plates (27).
4. The turbine housing exhaust hole processing tool according to claim 1, characterized in that: The bottom of the inner wall of the adjustment platform (2) is fixedly connected to a motor box (6), the bottom of the inner wall of the motor box (6) is fixedly connected to a double-headed motor (7), the output shafts on both sides of the double-headed motor (7) are fixedly connected to first screw rods (8), the ends of the two first screw rods (8) are respectively connected to the fixed axes on both sides of the inner wall of the adjustment platform (2), the outer surfaces of the two first screw rods (8) are threadedly sleeved with T-shaped moving blocks (3), the two sides of the motor box (6) are fixedly connected to limit rods, the ends of the two limit rods respectively penetrate the two T-shaped moving blocks (3) and are fixedly connected to the two sides of the inner wall of the adjustment platform (2).
5. The turbine housing exhaust hole processing tool according to claim 4, characterized in that: Both sides of the top of the two T-shaped moving blocks (3) are fixedly connected with a fixing plate (17), and the four fixing plates (17) are divided into a group of two each. The inner side of each group of the fixing plates (17) is connected to a second screw rod (12) in a fixed axis rotation manner. The two second screw rods (12) are respectively threaded through one side of the two groups of the fixing plates (17) and are fixedly connected to a second adjusting button (16). The outer surfaces of the two second screw rods (12) are threadedly sleeved with an I-shaped moving block (30). The inner walls of the front and rear ends of the two I-shaped moving blocks (30) are connected to a movable column (28) in a fixed axis rotation manner. The outer surfaces of the four movable columns (28) are fixedly connected to a movable rod (33). The four movable rods ( 33) Every two are grouped together, the front and rear ends of the other sides of the four clamping plates (11) are fixedly connected with extension plates (32), the eight extension plates (32) are grouped in pairs, the inner side of each group of extension plates (32) is fixedly connected with an extension rod (13), the four extension rods (13) are movably sleeved with sliders (31), the four sliders (31) are grouped in pairs, the rear ends of each group of sliders (31) are respectively fixedly connected to the ends of the two groups of movable rods (33), one side of the top of the two T-shaped moving blocks (3) is fixedly connected with two rotating rods (15), the other ends of the four rotating rods (15) are respectively rotatably connected to the bottom fixed axes of the four clamping plates (11).
6. The turbine housing exhaust hole processing tool according to claim 2, characterized in that: The four corners of the top of the processing table (5) are movably connected with fixing bolts (14), the bottoms of the four fixing bolts (14) all pass through the processing table (5) and extend to the adjustment table (2), and openings for the fixing bolts (14) to pass through are provided on the processing table (5) and the adjustment table (2).
Citation Information
Patent Citations
Turbine shell machining clamp
CN219787404U