Steam curing device for prefabricated part
By designing the recycling structure and wiper structure of the steam curing device of the prefabricated component, the problems of steam condensation into water loss and bottom moisture during the prefabricated component curing are solved, the reuse and maintenance uniformity of steam resources are achieved, and the strength of the prefabricated component is improved.
Patent Information
- Application Number
- CN202421429001.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-21
AI Technical Summary
During the maintenance process, prefabricated components are prone to vapor condensation into water loss, resulting in waste of resources, and the bottom of the cylindrical prefabricated components is prone to wetness, resulting in uneven maintenance.
A prefabricated component steam maintenance device is designed, including a recycling structure and a wiper structure. The recycling structure recycles and reuses the water droplets condensed into water through fixed plates, through holes, rotating brackets and other components. The wiper structure scrapes off the water droplets gathered at the bottom of the prefabricated parts through right-angle support plates, drive motors, drive pulleys and other components to prevent the bottom from being wet.
It effectively avoids waste of steam resources, realizes the reuse of steam, ensures the uniformity of prefabricated components, and improves the strength of prefabricated components.
Smart Images

Figure CN222755740U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of prefabricated component maintenance, and more specifically, particularly relates to a prefabricated component steam maintenance device. Background Art
[0002] Precast concrete components are building components made in factories with concrete as the basic material, including beams, slabs, columns and building decoration accessories, etc. They refer to assembled concrete components that have been completed before installation at the construction site. However, current precast components are prone to steam condensation into water and loss during maintenance, and cannot be recycled, thus causing a waste of resources. In addition, for some cylindrical precast components, water droplets are prone to flow downstream and gather at the bottom of the precast components during maintenance, making the bottom of the precast components prone to moisture, resulting in uneven maintenance, which can easily cause defects in the precast components. Utility Model Content
[0003] In order to solve the above-mentioned technical problems, the embodiments of the present disclosure relate to a steam curing device for prefabricated components to solve the problems of steam waste during curing of prefabricated components and steam condensing into water and gathering at the bottom of the prefabricated components, resulting in uneven curing. By setting a recovery structure, the water droplets condensed into water by the steam can be recycled again to avoid wasting steam resources. By setting a scraping structure, the water droplets gathered at the bottom of the prefabricated components can be scraped off to avoid the bottom of the prefabricated components from being wet, thereby ensuring uniform curing of the prefabricated components and improving the strength of the prefabricated components.
[0004] The utility model provides a prefabricated component steam curing device, which is achieved by the following specific technical means:
[0005] In a first aspect of the present disclosure, there is provided a prefabricated component steam curing device, specifically comprising a curing box;
[0006] An inner cavity is provided inside the maintenance box, and a recovery structure is provided in the maintenance box, the recovery structure includes a fixed plate, a through hole, a rotating bracket, a rotating shaft, a rotating roller, a water guide bucket, a water storage tank, a second convex plate, a water pump, a water suction pipe and a water delivery pipe. A fixed plate is fixedly connected in the inner cavity, and a through hole is provided in the middle of the fixed plate, and at both ends of the fixed plate are fixedly connected to the rotating bracket, a rotating shaft is rotatably installed in the rotating bracket, and a rotating roller is fixedly connected to the outside of the rotating shaft, and at the same time, a water guide bucket is fixedly connected to the bottom of the fixed plate, and a water storage tank is fixedly connected to the bottom of the inner cavity, and the bottom end of the water guide bucket is inserted into the water storage tank, and at the same time, a second convex plate is fixedly connected to the right side of the bottom of the maintenance box, a water pump is fixedly installed on the second convex plate, and the water pump is connected to the water storage tank through the water suction pipe, and at the other end of the water pump is fixedly connected to the water delivery pipe.
[0007] In at least some embodiments, the maintenance box is provided with a maintenance mechanism, which includes a first convex plate, a steam generator, a steam pipe, a connecting transverse pipe, a branch elbow, an atomizing nozzle and a fixing buckle. The maintenance box is fixedly connected to the middle of the right side with a first convex plate, and the steam generator is fixedly installed on the first convex plate. At the same time, the steam generator is fixedly connected to the steam pipe. A connecting transverse pipe is provided on the top of the inner cavity, and branch elbows are fixedly connected at both ends of the connecting transverse pipe. At the same time, the steam pipe is fixedly connected to the connecting transverse pipe, an atomizing nozzle is fixedly connected to the branch elbow, and the branch elbow is fixedly installed on the top of the inner cavity by a fixing buckle.
[0008] In at least some embodiments, a wiper structure is also provided in the inner cavity, and the wiper structure includes a right-angle support plate, a drive motor, a drive shaft, a drive pulley, a transmission belt and a driven pulley. A right-angle support plate is fixedly connected to the middle of the left side of the maintenance box, and a drive motor is fixedly installed on the top of the right-angle support plate. At the same time, the drive end of the drive motor is fixedly connected to the drive shaft, and the outer side of the drive shaft is fixedly connected to the drive pulley, and the drive pulley is rotatably connected to the driven pulley through a transmission belt.
[0009] In at least some embodiments, the wiper structure also includes a connecting convex plate, a screw and a guide rod, and the outer end of the rotating bracket is fixedly connected to a connecting convex plate, and a screw is provided between the front end connecting convex plates, and the screw is fixedly connected to the driven pulley, and at the same time, a guide rod is fixedly connected between the rear end connecting convex plates.
[0010] In at least some embodiments, the wiper structure further includes a movable T-frame, a threaded hole and a guide hole. A movable T-frame is provided between the rotating brackets, and a threaded hole is provided at one end of the movable T-frame, while a guide hole is provided at the other end of the movable T-frame.
[0011] In at least some embodiments, a wiper is fixedly connected to the middle of the top of the movable T-frame.
[0012] The utility model provides a prefabricated component steam curing device, which has the following beneficial effects:
[0013] 1. By setting up maintenance mechanisms and recycling structures, prefabricated components can be steam-cured to ensure the strength of the prefabricated components. In addition, the water droplets condensed from steam can be recycled to avoid wasting steam resources.
[0014] 2. By setting up a scraping structure, the water droplets gathered at the bottom of the prefabricated part can be scraped off to avoid the bottom of the prefabricated part from being wet, ensuring uniform maintenance of the prefabricated part and improving the strength of the prefabricated part. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of the utility model.
[0016] Figure 2 It is a schematic diagram of the internal structure of the curing box of the utility model.
[0017] Figure 3 The utility model is a schematic diagram of the steam transmission pipe, connecting horizontal pipe and branch elbow structure.
[0018] Figure 4 It is a schematic diagram of the recovery structure part of the utility model.
[0019] Figure 5 It is a schematic structural diagram of a water guide bucket and a water storage tank of the utility model.
[0020] Figure 6 It is a schematic diagram of the wiper structure of the utility model.
[0021] Figure 7 It is a schematic diagram of the structure of the wiper blade of the utility model.
[0022] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:
[0023] 1. Maintenance box;
[0024] 101, inner cavity;
[0025] 2. Maintenance institutions;
[0026] 201, first convex plate;
[0027] 202, steam generator; 2021, steam transmission pipe; 2022, connecting cross pipe; 2023, branch elbow; 2024, atomizing nozzle;
[0028] 203, fixed buckle;
[0029] 3. Recycling structure;
[0030] 301, fixed plate; 3011, through hole; 3012, rotating bracket; 3013, rotating shaft; 3014, rotating roller;
[0031] 302, water guide bucket;
[0032] 303. Water storage tank;
[0033] 304, second convex plate; 3041, water pump; 3042, water pumping pipe; 3043, water delivery pipe;
[0034] 4. Wiper structure;
[0035] 401, right angle support plate;
[0036] 402, driving motor; 4021, driving shaft; 4022, driving pulley; 4023, transmission belt; 4024, driven pulley; 4025, connecting convex plate; 4026, screw rod; 4027, guide rod;
[0037] 403, movable T-frame; 4031, threaded hole; 4032, guide hole; 4033, wiper. DETAILED DESCRIPTION
[0038] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0039] Embodiment 1: as attached Figure 1 To Attachment Figure 7 As shown:
[0040] The utility model provides a prefabricated component steam curing device, comprising a curing box 1;
[0041] The interior of the curing box 1 is provided with an inner cavity 101, and a recovery structure 3 is provided in the curing box 1. The recovery structure 3 includes a fixed plate 301, a through hole 3011, a rotating bracket 3012, a rotating shaft 3013, a rotating roller 3014, a water guide bucket 302, a water storage tank 303, a second convex plate 304, a water pump 3041, a water suction pipe 3042 and a water delivery pipe 3043. The inner cavity 101 is fixedly connected with the fixed plate 301, and a through hole 3011 is provided in the middle of the fixed plate 301. At the same time, the two ends of the fixed plate 301 are fixedly connected with the rotating bracket 3012, the rotating bracket 3012 is rotatably installed with a rotating shaft 3013, and the outer side of the rotating shaft 3013 is fixedly connected with The rotating roller 3014, at the same time, the bottom of the fixed plate 301 is fixedly connected with a water guide bucket 302, the bottom of the inner cavity 101 is fixedly connected with a water storage tank 303, and the bottom end of the water guide bucket 302 is inserted into the water storage tank 303, at the same time, the right side of the bottom of the curing box 1 is fixedly connected with a second convex plate 304, a water pump 3041 is fixedly installed on the second convex plate 304, and the water pump 3041 is connected to the water storage tank 303 through a water pumping pipe 3042, and the other end of the water pump 3041 is fixedly connected with a water delivery pipe 3043, and a curing mechanism 2 is provided on the curing box 1, and the curing mechanism 2 includes a first convex plate 201, a steam generator 202, a steam delivery pipe 2021, a connecting cross pipe 2022, and a branch Bend pipe 2023, atomizing nozzle 2024 and fixing buckle 203, the first convex plate 201 is fixedly connected to the middle of the right side of the curing box 1, and the steam generator 202 is fixedly installed on the first convex plate 201, and the steam generator 202 is fixedly connected to the steam pipe 2021, and the top of the inner cavity 101 is provided with a connecting transverse pipe 2022, and the two ends of the connecting transverse pipe 2022 are fixedly connected with branch bend pipes 2023, and the steam pipe 2021 is fixedly connected to the connecting transverse pipe 2022, and the branch bend pipe 2023 is fixedly connected with the atomizing nozzle 2024, and the branch bend pipe 2023 is fixedly installed on the top of the inner cavity 101 through the fixing buckle 203. First, place the prefabricated components The steam generator 202 is turned on to spray steam through the atomizing nozzle 2024, thereby performing steam curing on the prefabricated components to ensure the strength of the prefabricated components. When there is too much steam, it will gather together to form water droplets, and then the water droplets will drip into the water guide bucket 302 through the through hole 3011, so that the water guide bucket 302 will guide the water flow into the water storage tank 303, thereby realizing the recovery of water droplets. Then the water pump 3041 is started to send the water collected in the water storage tank 303 through the water supply pipe 3043 through the pumping pipe 3042 back to the steam generator 20 for reuse, thereby avoiding the steam condensing into water droplets and dripping waste, thereby causing waste of steam resources.
[0042] Embodiment 2: Based on Embodiment 1, Figure 6 and Figure 7As shown, a wiper structure 4 is also provided in the inner cavity 101, and the wiper structure 4 includes a right-angle support plate 401, a drive motor 402, a drive shaft 4021, a drive pulley 4022, a transmission belt 4023 and a driven pulley 4024. The left middle of the curing box 1 is fixedly connected with the right-angle support plate 401, and the top of the right-angle support plate 401 is fixedly installed with the drive motor 402, and the drive end of the drive motor 402 is fixedly connected with the drive shaft 4021, and the outer side of the drive shaft 4021 is fixedly connected with the drive pulley 4022, and The driving pulley 4022 is rotatably connected to the driven pulley 4024 through the transmission belt 4023. The wiper structure 4 also includes a connecting convex plate 4025, a screw rod 4026 and a guide rod 4027. The outer end of the rotating bracket 3012 is fixedly connected to the connecting convex plate 4025, and a screw rod 4026 is provided between the front connecting convex plate 4025, and the screw rod 4026 is fixedly connected to the driven pulley 4024. At the same time, the guide rod 4027 is fixedly connected between the rear connecting convex plate 4025. The wiper structure 4 also includes a movable T frame 40 3. A threaded hole 4031 and a guide hole 4032 are provided between the rotating bracket 3012. A movable T-frame 403 is provided at one end of the movable T-frame 403. A guide hole 4032 is provided at the other end of the movable T-frame 403. A wiper plate 4033 is fixedly connected to the middle of the top of the movable T-frame 403. The driving shaft 4021 is driven by starting the driving motor 402, and the driving shaft 4021 drives the driving pulley 4022 to rotate. The driving pulley 4022 drives the driving pulley 4022 through the transmission belt 4023. The driving pulley 4024 rotates, and the driven pulley 4024 drives the screw rod 4026 to rotate. The screw rod 4026 is rotatably engaged with the threaded hole 4031 on the mobile T-frame 403, but the mobile T-frame 403 is limited and guided on the guide rod 4027 through the guide hole 4032, so that the screw rod 4026 drives the mobile T-frame 403 to move, and the mobile T-frame 403 drives the scraper 4033 to scrape off the water droplets that flow to the bottom of the prefabricated component, so as to avoid the bottom of the prefabricated component from being wet, ensure the uniform maintenance of the prefabricated component, and improve the strength of the prefabricated component.
[0043] The specific usage and function of this embodiment are as follows:
[0044] In the present invention, the prefabricated component is first placed between the rotating rollers 3014, and then the box door is closed, and then the steam generator 202 is turned on to spray steam through the atomizing nozzle 2024, so as to perform steam curing on the prefabricated component to ensure the strength of the prefabricated component. When there is too much steam, it will gather together to form water droplets, and then the water droplets will flow to the bottom of the prefabricated component. At this time, the driving motor 402 is started to drive the driving shaft 4021, and then the driving shaft 4021 drives the driving pulley 4022 to rotate, and the driving pulley 4022 drives the driven pulley 4024 to rotate through the transmission belt 4023, and the driven pulley 4024 drives the screw rod 4026 to rotate, and the screw rod 4026 is rotatably engaged with the threaded hole 4031 on the mobile T frame 403, but the mobile T frame 403 The guide hole 4032 is used to limit the guide on the guide rod 4027, so that the screw rod 4026 drives the movable T frame 403 to move, and the movable T frame 403 drives the scraper 4033 to scrape off the water droplets that flow downstream to the bottom of the prefabricated component, so as to avoid the bottom of the prefabricated component from being wet, ensure the uniform maintenance of the prefabricated component, and improve the strength of the prefabricated component. Then the scraped water droplets pass through the through hole 3011 and drip into the water guide bucket 302, so that the water guide bucket 302 guides the water flow into the water storage tank 303, realizing the recovery of water droplets, and then the water pump 3041 is started to send the water collected in the water storage tank 303 through the water supply pipe 3043 through the water suction pipe 3042 back to the steam generator 20 for reuse, so as to avoid the steam condensing into water droplets and dripping waste, thereby causing waste of steam resources.
Claims
1. A prefabricated component steam curing device, comprising a curing box; The curing box has an inner cavity and a recovery structure, which is characterized by: The recovery structure includes a fixed plate, a through hole, a rotating bracket, a rotating shaft, a rotating roller, a water guide bucket, a water storage tank, a second convex plate, a water pump, a suction pipe and a water supply pipe. The inner cavity is fixedly connected with a fixed plate, and a through hole is opened in the middle of the fixed plate. At the same time, both ends of the fixed plate are fixedly connected with the rotating bracket, a rotating shaft is rotatably installed in the rotating bracket, and a rotating roller is fixedly connected to the outside of the rotating shaft. At the same time, the bottom of the fixed plate is fixedly connected with a water guide bucket, the bottom of the inner cavity is fixedly connected with a water storage tank, and the bottom end of the water guide bucket is inserted into the water storage tank. At the same time, the right side of the bottom of the curing box is fixedly connected with a second convex plate, the second convex plate is fixedly installed with a water pump, and the water pump is connected to the water storage tank through a suction pipe, and the other end of the water pump is fixedly connected with the water supply pipe.
2. A prefabricated component steam curing device according to claim 1, characterized in that: The maintenance box is provided with a maintenance mechanism, which includes a first convex plate, a steam generator, a steam pipe, a connecting transverse pipe, a branch elbow, an atomizing nozzle and a fixing buckle. The first convex plate is fixedly connected to the middle of the right side of the maintenance box, and the steam generator is fixedly installed on the first convex plate, and the steam pipe is fixedly connected to the steam generator. A connecting transverse pipe is provided on the top of the inner cavity, and branch elbows are fixedly connected at both ends of the connecting transverse pipe. At the same time, the steam pipe is fixedly connected to the connecting transverse pipe, and the atomizing nozzle is fixedly connected to the branch elbow, and the branch elbow is fixedly installed on the top of the inner cavity through a fixing buckle.
3. A prefabricated component steam curing device according to claim 1, characterized in that: A wiper structure is also provided in the inner cavity, and the wiper structure includes a right-angle support plate, a drive motor, a drive shaft, a drive pulley, a transmission belt and a driven pulley. A right-angle support plate is fixedly connected to the middle of the left side of the maintenance box, and a drive motor is fixedly installed on the top of the right-angle support plate. At the same time, the drive end of the drive motor is fixedly connected to the drive shaft, and the outer side of the drive shaft is fixedly connected to the drive pulley, and the drive pulley is rotatably connected to the driven pulley through a transmission belt.
4. A prefabricated component steam curing device as claimed in claim 3, characterized in that: The wiper structure also includes a connecting convex plate, a screw and a guide rod. The outer end of the rotating bracket is fixedly connected to a connecting convex plate, and a screw is provided between the front connecting convex plates, and the screw is fixedly connected to the driven pulley. At the same time, a guide rod is fixedly connected between the rear connecting convex plates.
5. A prefabricated component steam curing device as claimed in claim 3, characterized in that: The wiper structure also includes a movable T-frame, a threaded hole and a guide hole. The movable T-frame is arranged between the rotating brackets, and a threaded hole is opened at one end of the movable T-frame, and a guide hole is opened at the other end of the movable T-frame.
6. A prefabricated component steam curing device as claimed in claim 5, characterized in that: A wiper is fixedly connected to the middle of the top of the movable T frame.