Raw material mixing and stirring device based on ardealite masonry binder production
By designing a raw material mixing and agitating device for multi-layer stirring rods and ultrasonic transducers, the problem of insufficient mixing in existing equipment is solved, and sufficient stirring of materials such as phosphogypsum is achieved, and the performance and construction efficiency of the binder are improved.
Patent Information
- Application Number
- CN202421418137.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-20
AI Technical Summary
The existing mixing and agitating equipment is not well mixed when stirring phosphogypsum, fine aggregate, filler and organic polymer masterbatch, resulting in unstable performance of the binder.
A raw material mixing and agitating device including a base plate, a barrel body and a barrel lid is designed, and a multi-layer mixing rod and an ultrasonic transducer are used, combined with a speed reduction motor to drive the barrel body and a barrel lid to rotate circumferentially to achieve sufficient stirring of the material in the vertical and horizontal directions.
Through the use of this device, phosphogypsum, fine aggregate, filler and organic polymer masterbatch can be fully mixed, significantly improving the performance and construction efficiency of the binder.
Smart Images

Figure CN222755762U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of phosphogypsum masonry adhesives, in particular to a raw material mixing and stirring device based on the production of phosphogypsum masonry adhesives. Background Art
[0002] Phosphogypsum is an industrial waste residue discharged by phosphoric acid plants, phosphate fertilizer plants and some synthetic detergent industries, but it is an important renewable resource. Phosphogypsum is off-white, sometimes yellow or off-white, and is a complex crystal. Its main component is calcium sulfate, and it contains a small amount of harmful impurities such as phosphorus, fluorine, organic matter and silicon dioxide. Its pH value is about 4, which is acidic.
[0003] Gypsum adhesive is a gypsum-based adhesive dry powder material for indoor use, which is made by mechanically mixing phosphogypsum as the cementitious material, with fine aggregate, filler and organic high molecular polymer masterbatch. It has the advantages of strong bonding force, fast setting, no shrinkage, and saving construction time. It is suitable for the bonding construction of various gypsum boards, gypsum blocks, gypsum corner lines, etc.
[0004] Some existing mixing and stirring equipment mostly use a simple stirring shaft to mix phosphogypsum, fine aggregate, filler and organic high molecular polymer masterbatch to obtain binder raw materials. However, fine aggregate, filler and organic high molecular polymer masterbatch are all powdered raw materials, and the stirring blades of the stirring shaft mostly rotate only in the horizontal transverse plane, resulting in insufficient mixing.
[0005] In view of the above problems, the present utility model is proposed. Utility Model Content
[0006] In view of the shortcomings of the prior art, the purpose of the utility model is to provide a raw material mixing and stirring device for the production of phosphogypsum masonry adhesive, which is used to solve the problems mentioned in the background technology.
[0007] In order to solve the above technical problems, the utility model provides the following technical solutions.
[0008] The utility model provides a raw material mixing and stirring device for producing phosphogypsum masonry binder, comprising a bottom plate, a barrel body and a barrel cover, wherein vertical frames are symmetrically arranged on the bottom plate, rotating shafts are arranged at left and right positions on the outer surface of the barrel body, and the rotating shafts are plugged into the upper position of the vertical frames, and the barrel cover is detachably mounted on the mouth of the barrel body by bolts, and a counterweight is arranged on the upper surface of the barrel cover;
[0009] A side frame is arranged on the outer side of the vertical frame, a reduction motor is arranged on the upper surface of the side frame, and a driving shaft of the reduction motor is connected to the rotating shaft through a coupling;
[0010] A top frame is provided at the entrance of the barrel body, a stirring motor is vertically provided on the top frame, a driving shaft of the stirring motor passes through the top frame downward and is installed with a central shaft through a coupling;
[0011] The central axis is vertically located in the middle of the barrel, and a plurality of stirring rods are evenly arranged on the surface of the central axis at equal intervals from bottom to top.
[0012] Preferably, there are four stirring rods in each layer, which are evenly distributed around the central axis at equal intervals, and the stirring rods of upper and lower adjacent layers are staggered in distribution.
[0013] Preferably, an axle seat is provided at the central position of the inner bottom surface of the barrel body, and the lower end of the central axis is inserted into the axle seat.
[0014] Preferably, the cross-section of the stirring rod is rhombus-shaped, the thickness of the stirring rod gradually becomes thinner from the middle to the edges on both sides, an ultrasonic transducer is arranged inside the front end of the stirring rod, and a plurality of through holes are also arranged at the front end of the stirring rod.
[0015] Preferably, a plurality of uniformly circumferential first through holes are arranged on the mouth fold of the barrel cover, and a plurality of uniformly circumferential second through holes are arranged on the mouth fold of the barrel body, and the first through holes are aligned with the second through holes.
[0016] Preferably, a sealing ring is also provided on the inlet folded edge of the barrel body.
[0017] Preferably, a triangular reinforcing rib plate is provided between the side surface of the vertical frame and the upper surface of the bottom plate.
[0018] Compared with the prior art, the utility model has the following beneficial effects:
[0019] Put phosphogypsum, fine aggregate, filler and organic high molecular polymer masterbatch into the barrel, cover the barrel cover and fasten it with bolts, the stirring motor drives the central shaft to rotate, and the stirring rod can fully stir the phosphogypsum, fine aggregate, filler and organic high molecular polymer masterbatch;
[0020] The reduction motor rotates slowly, which can drive the barrel body and the barrel cover to rotate in a circle. During the rotation of the barrel body, the powdered material in the barrel body swings back and forth in the vertical direction, and the stirring rod stirs the material in the horizontal direction. The materials can be mixed more fully and the mixing effect is better. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a three-dimensional diagram of the utility model;
[0022] Figure 2 It is a three-dimensional diagram of the utility model;
[0023] Figure 3It is a three-dimensional diagram of the utility model;
[0024] Figure 4 It is a three-dimensional diagram of the utility model.
[0025] In the figure: 1. bottom plate; 11. vertical frame; 12. reinforcing rib plate; 13. side frame; 14. reduction motor; 2. barrel body; 21. rotating shaft; 22. sealing ring; 23. second through hole; 24. top frame; 25. stirring motor; 3. barrel cover; 31. first through hole; 32. counterweight; 4. middle shaft; 41. stirring rod; 42. shaft seat; 43. through hole; 5. ultrasonic transducer. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0027] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0028] like Figure 1-4 As shown, a raw material mixing and stirring device for producing phosphogypsum masonry binder comprises a bottom plate 1, a barrel body 2 and a barrel cover 3. Vertical frames 11 are symmetrically arranged on the bottom plate 1. Rotating shafts 21 are arranged on the left and right positions of the outer surface of the barrel body 2. The rotating shaft 21 is inserted in the upper position of the vertical frame 11. The rotating shaft 21 can rotate in the vertical frame 11. The barrel cover 3 is detachably mounted on the mouth of the barrel body 2 by bolts. A counterweight block 32 is arranged on the upper surface of the barrel cover 3. In this way, with the rotating shaft 21 as the center line, the weight of the upper and lower parts of the whole stirring device is roughly the same;
[0029] The outer side of the vertical frame 11 is provided with a side frame 13, and the upper surface of the side frame 13 is provided with a reduction motor 14. The driving shaft of the reduction motor 14 is connected to the rotating shaft 21 through a coupling. The side frame 13 supports the reduction motor 14. When the reduction motor 14 works, it can drive the barrel body 2 to rotate slowly.
[0030] A top frame 24 is provided at the entrance of the barrel body 2. The top frame 24 is in a "cross" shape, and the middle of the top frame 24 is circular. A stirring motor 25 is vertically provided on the top frame 24. The driving shaft of the stirring motor 25 passes through the top frame 24 downward and is installed with a middle shaft 4 through a coupling. The stirring motor 25 can drive the middle shaft 4 to rotate;
[0031] The central axis 4 is vertically located in the middle of the barrel body 2 , and a plurality of stirring rods 41 are evenly arranged on the surface of the central axis 4 at equal intervals from bottom to top.
[0032] There are four stirring rods 41 in each layer, which are evenly distributed around the central axis 4 at equal intervals. The stirring rods 41 of the upper and lower adjacent layers are staggered. The rotation of the central axis 4 drives the stirring rods 41 to rotate. The stirring rods 41 can stir phosphogypsum, fine aggregate, filler and organic high molecular polymer masterbatch.
[0033] An axle seat 42 is provided at the central position of the inner bottom surface of the barrel body 2, and the lower end of the central axis 4 is inserted into the axle seat 42, so that the rotation of the central axis 4 is more stable.
[0034] The cross-section of the stirring rod 41 is diamond-shaped, and the thickness of the stirring rod 41 gradually becomes thinner from the middle to the edges on both sides, so that the resistance of the stirring rod 41 to stirring the powdered raw materials is relatively small. An ultrasonic transducer 5 is arranged inside the front end of the stirring rod 41, and a plurality of through holes 43 are also arranged at the front end of the stirring rod 41. The ultrasonic waves generated by the ultrasonic transducer 5 can pass through the through holes 43 and contact the materials in the barrel body 2, so as to make the powdered materials vibrate and facilitate sufficient stirring and mixing.
[0035] A plurality of uniformly circumferential first through holes 31 are arranged on the mouth fold of the barrel cover 3 , and a plurality of uniformly circumferential second through holes 23 are arranged on the mouth fold of the barrel body 2 . The first through holes 31 are aligned with the second through holes 23 .
[0036] A sealing ring 22 is also provided on the inlet fold of the barrel body 2 ; a triangular reinforcing rib plate 12 is provided between the side surface of the vertical frame 11 and the upper surface of the bottom plate 1 .
[0037] In summary: when in use, phosphogypsum, fine aggregate, filler and organic high molecular polymer masterbatch are placed in the barrel 2, the barrel cover 3 is covered and fixed with bolts, the stirring motor 25 drives the central shaft 4 to rotate, and the stirring rod 41 can fully stir the phosphogypsum, fine aggregate, filler and organic high molecular polymer masterbatch;
[0038] The reduction motor 14 rotates slowly, which can drive the barrel body 2 and the barrel cover 3 to rotate in a circle. During the rotation of the barrel body 2, the powdered material in the barrel body 2 swings back and forth in the vertical direction, and then combined with the stirring rod 41 to stir the material in the horizontal direction, the materials can be mixed more fully, and the mixing effect is better.
[0039] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A raw material mixing and stirring device for producing phosphogypsum masonry binder, characterized in that: The invention comprises a bottom plate (1), a barrel body (2) and a barrel cover (3), wherein the bottom plate (1) is symmetrically provided with a vertical frame (11), the outer surface of the barrel body (2) is provided with a rotating shaft (21) at the left and right positions, the rotating shaft (21) is plugged into the upper position of the vertical frame (11), the barrel cover (3) is detachably mounted on the mouth of the barrel body (2) by means of bolts, and a counterweight block (32) is provided on the upper surface of the barrel cover (3); A side frame (13) is arranged on the outer side surface of the vertical frame (11), a reduction motor (14) is arranged on the upper surface of the side frame (13), and a driving shaft of the reduction motor (14) is connected to a rotating shaft (21) via a coupling; A top frame (24) is arranged at the entrance of the barrel body (2), a stirring motor (25) is vertically arranged on the top frame (24), a driving shaft of the stirring motor (25) passes through the top frame (24) downward and is installed with a middle shaft (4) through a coupling; The central axis (4) is vertically located in the middle of the barrel (2), and a plurality of stirring rods (41) are evenly arranged on the surface of the central axis (4) at equal intervals from bottom to top.
2. A raw material mixing and stirring device for producing phosphogypsum masonry binder according to claim 1, characterized in that: Each layer has four stirring rods (41) which are evenly distributed around the central axis (4) at equal intervals, and the stirring rods (41) of upper and lower adjacent layers are staggered in distribution.
3. A raw material mixing and stirring device for producing phosphogypsum masonry binder according to claim 1, characterized in that: An axle seat (42) is provided at the central position of the inner bottom surface of the barrel body (2), and the lower end of the central axis (4) is inserted into the axle seat (42).
4. A raw material mixing and stirring device for producing phosphogypsum masonry binder according to claim 1, characterized in that: The stirring rod (41) has a diamond-shaped cross section, and the thickness of the stirring rod (41) gradually becomes thinner from the middle to the two edges. An ultrasonic transducer (5) is arranged inside the front end of the stirring rod (41), and a plurality of through holes (43) are also arranged at the front end of the stirring rod (41).
5. A raw material mixing and stirring device for producing phosphogypsum masonry binder according to claim 1, characterized in that: The mouth fold of the barrel cover (3) is provided with a plurality of uniformly circumferential first through holes (31), and the mouth fold of the barrel body (2) is provided with a plurality of uniformly circumferential second through holes (23), wherein the first through holes (31) are aligned with the second through holes (23).
6. A raw material mixing and stirring device for producing phosphogypsum masonry binder according to claim 1, characterized in that: A sealing ring (22) is also provided on the inlet folded edge of the barrel body (2).
7. A raw material mixing and stirring device for producing phosphogypsum masonry binder according to claim 1, characterized in that: A triangular reinforcing rib plate (12) is provided between the side surface of the vertical frame (11) and the upper surface of the bottom plate (1).