Environment-friendly efficient winding machine for cable production

Abstract

The utility model discloses an efficient winding machine for environment-friendly cable production, and belongs to the field of cable production, the efficient winding machine for environment-friendly cable production comprises a workbench, the rear part of the upper end of the workbench is fixedly provided with a winding mechanism, the front part of the upper end of the workbench is fixedly provided with a guide assembly, and the guide assembly comprises two fixing plates; the guiding assembly is arranged at the front end of the winding mechanism, before a cable is wound, the cable needs to penetrate through a guiding ring at the upper end of the guiding assembly, and the guiding assembly controls the guiding ring to horizontally move left and right to guide the cable in the winding process; the cable can be uniformly wound on the outer side of the winding drum, so that the winding quality of the winding machine is improved; meanwhile, the movable balls are installed in the guide ring, the cable is in direct contact with the movable balls on the inner side of the guide ring when sliding, abrasion to the cable is reduced, and protection to the cable is enhanced.

Description

Technical Field

[0001] The utility model relates to the field of cable production, and more specifically, to a high-efficiency winding machine for environmentally friendly cable production. Background Art

[0002] The cable winding machine is used for coiling and bundling electric wires. It has high production efficiency and good wire arrangement quality, solving the industry's problems of coiling and poor wire arrangement quality for small-section and large-spool wires.

[0003] The Chinese patent authorization announcement number: CN212668814U provides a cable winding machine. This patent drives the hexagonal plug rod II to move to the right by rotating the hand wheel on the threaded rod, so that the hexagonal plug rod II is disengaged from the hexagonal socket on the right cover plate, and then the winding drum is pushed to the right to complete the wire reeling. When reeling the wire, it is necessary to adjust the position of the universal wheel first, so that the universal wheel is downward, and then the wire is reeled. After the wire reeling is completed, the universal wheel falls on the bottom plate. The setting of the universal wheel can push the winding drum for transportation and movement, which is more convenient.

[0004] In the existing technology, the cable is automatically wound around the outside of the winding drum as the winding drum rotates. Since no cable guiding mechanism is provided on the winding machine, the cable is easily stacked when it is wound, resulting in uneven winding of the cable and reduced winding quality. Utility Model Content

[0005] 1. Technical issues to be solved

[0006] In view of the problems existing in the prior art, the purpose of the utility model is to provide an environmentally friendly and efficient winding machine for cable production, which can be achieved by arranging a guiding assembly at the front end of the winding mechanism. Before the cable is wound, the cable needs to pass through the guiding ring at the upper end of the guiding assembly. During the winding process, the guiding assembly controls the guiding ring to move left and right to guide the cable, so that the cable can be evenly wound on the outside of the winding drum, thereby improving the winding quality of the winding machine; at the same time, a movable ball is installed inside the guide ring, which directly contacts the movable ball on the inside of the guide ring when the cable slides, thereby reducing the wear on the cable and strengthening the protection of the cable.

[0007] 2. Technical solution

[0008] To solve the above problems, the utility model adopts the following technical solutions.

[0009] A high-efficiency winding machine for environmentally friendly cable production comprises a workbench, a winding mechanism is fixedly installed at the rear portion of the upper end of the workbench, a guide assembly is fixedly installed at the front portion of the upper end of the workbench, the guide assembly comprises two fixed plates, the fixed plates are mounted on the right side of the upper end of the workbench by a fixed connection, a screw is rotatably installed on the inner upper end of the fixed plate, a fixed rod is fixedly installed on the middle portion of the fixed plate, a moving block is threadedly installed on the outer side of the screw, the fixed rod is movably inserted in the lower end of the moving block, a second servo motor is fixedly installed on the right upper end of the fixed plate on the right side, the output end of the second servo motor is fixedly connected to the screw, a telescopic frame is movably inserted in the inner upper end of the moving block, a guide ring is fixedly installed on the upper end of the telescopic frame, and a plurality of movable balls are rotatably installed on the inner side of the guide ring.

[0010] Furthermore, pressure sensors are fixedly embedded in the middle of the two fixed plates, abutment springs are fixedly installed in the middle of both sides of the movable block, and a controller is fixedly installed on the left side of the upper end of the workbench, and the controller is electrically connected to the second servo motor and the pressure sensor.

[0011] Furthermore, the winding mechanism includes a fixed limit plate and a movable limit plate, the fixed limit plate is installed on the right side of the upper end of the workbench by a fixed connection method, and the fixed limit plate is located at the rear part of the upper end of the workbench, a limit slot is set on the left side of the upper end of the workbench, the limit slot is located on the left side of the fixed limit plate, and the front and rear ends on the right side of the limit slot are both provided with clamping slots, the movable limit plate is movably inserted in the limit slot, and limiting blocks are fixedly installed at the lower parts of the front and rear ends of the movable limit plate, and the limit blocks are movably clamped in the clamping slots.

[0012] Furthermore, bearings are fixedly embedded in the upper ends of the fixed limit plate and the movable limit plate, a rotating rod is fixedly installed inside the bearing, a cross limit piece is fixedly installed on the inner side of the rotating rod, a first servo motor is fixedly installed on the right upper end of the fixed limit plate, and the output end of the first servo motor is fixedly connected to the right rotating rod, a winding drum is clamped on the upper ends of the fixed limit plate and the movable limit plate, a cross groove is provided in the middle of both sides of the winding drum, the cross limit piece is adapted to the shape of the cross groove, and the cross limit piece is clamped inside the cross groove.

[0013] Furthermore, a material unloading control component is installed inside the two limit grooves, and the material unloading control component includes an electric cylinder and a limit frame. The electric cylinder is installed on the left side of the limit groove by a rotating connection. An output shaft is arranged at the upper end of the electric cylinder, and clamping blocks are fixedly installed on the upper parts of the front and rear ends of the output shaft. The limit frame is installed on the lower left end of the movable limit plate by a fixed connection. A limiting slide groove is arranged on the right side of the limit frame, and the clamping block is movably clamped in the limiting slide groove.

[0014] 3. Beneficial effects

[0015] Compared with the prior art, the advantages of the present invention are:

[0016] (1) This solution can be achieved by setting a guide component at the front end of the winding mechanism. Before the cable is wound, it is necessary to pass the cable through the guide ring at the upper end of the guide component. During the winding process, the guide component controls the guide ring to move left and right to guide the cable, so that the cable can be evenly wound on the outside of the winding drum, thereby improving the winding quality of the winding machine; at the same time, a movable ball is installed inside the guide ring, and when the cable slides, it directly contacts the movable ball inside the guide ring, thereby reducing the wear on the cable and strengthening the protection of the cable.

[0017] (2) When the moving block translates left and right, when the moving block moves to a position close to the fixed plate, the abutment springs on both sides will first contact the surface of the pressure sensor. The position of the moving block can be monitored by the pressure sensor. When the pressure value reaches a certain value, the pressure sensor sends a signal to the controller, and the controller changes the driving direction of the second servo motor, thereby changing the movement direction of the moving block. The setting of this structure can facilitate the reciprocating movement of the moving block.

[0018] (3) The winding drum is connected to the two rotating rods through the cross-shaped grooves arranged on both sides thereof. Starting the first servo motor can drive the winding drum to rotate stably to realize the winding of the cable.

[0019] (4) The movable limit plate can be controlled to move left and right in the limit groove by driving the electric cylinder. At the same time, since the overall length of the electric cylinder changes when it is extended and retracted, the block at one end of the output shaft can slide up and down in the limit groove, making the use of the unloading control component smooth. When the output shaft of the electric cylinder extends outward, the output shaft abuts against the movable limit plate and moves to the right, which can abut and fix the winding drum. When the output shaft of the electric cylinder moves inward for storage, it drives the movable limit plate to move to the left, which can facilitate the removal of the winding drum. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the front and side view of the winding machine in the utility model;

[0021] Figure 2 This is a schematic diagram of the structure of the abutment state of the material feeding control component in the utility model;

[0022] Figure 3 This is a schematic diagram of the structure of the open state of the material feeding control component in the utility model;

[0023] Figure 4 For the utility model Figure 1 Enlarged view of point A in the middle;

[0024] Figure 5 It is a structural schematic diagram of the guide component in the utility model.

[0025] Description of the numbers in the figure:

[0026] 1. Workbench; 2. Fixed limit plate; 21. Bearing; 22. Rotating rod; 221. Cross limit piece; 3. First servo motor; 4. Limit slot; 41. Card slot; 5. Movable limit plate; 51. Limit block; 6. Unloading control assembly; 61. Electric cylinder; 611. Card block; 62. Limit frame; 621. Limit slide; 7. Winding drum; 71. Cross slot; 8. Guide assembly; 81. Fixed plate; 82. Screw; 83. Second servo motor; 84. Fixed rod; 85. Moving block; 851. Telescopic frame; 852. Abutment spring; 86. Pressure sensor; 87. Guide ring; 871. Movable ball; 9. Controller. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the utility model without making creative work are within the scope of protection of the utility model.

[0028] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0029] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0030] Embodiment 1:

[0031] See also Figure 1 and Figure 5, an environmentally friendly and efficient winding machine for cable production, comprising a workbench 1, a winding mechanism is fixedly installed at the rear upper end of the workbench 1, a guide assembly 8 is fixedly installed at the front upper end of the workbench 1, the guide assembly 8 comprises two fixed plates 81, the fixed plate 81 is fixedly connected to the right upper end of the workbench 1, a screw 82 is rotatably installed at the inner upper end of the fixed plate 81, a fixed rod 84 is fixedly installed at the middle part of the fixed plate 81, a moving block 85 is threadedly installed on the outer side of the screw 82, the fixed rod 84 is movably inserted at the lower end of the moving block 85, a second servo motor 83 is fixedly installed at the right upper end of the right fixed plate 81, the output end of the second servo motor 83 is fixedly connected to the screw 82, a telescopic frame 851 is movably inserted at the inner upper end of the moving block 85, a guide ring 87 is fixedly installed at the upper end of the telescopic frame 851, and a plurality of movable balls 871 are rotatably installed on the inner side of the guide ring 87. Before the cable is wound, it needs to first pass through the guide ring 87. When the cable is wound, the second servo motor 83 is started to drive the screw 82 to rotate, and then drive the moving block 85 to translate outside the screw 82. At the same time, the guide ring 87 drives the cable to translate and rewind, thereby improving the quality of cable winding. The movable ball 871 on the inside of the guide ring 87 contacts the cable, effectively preventing the cable from being scratched and strengthening the protection of the cable. During the winding process of the cable, the height of the cable changes with the increase of the winding thickness. The cable will drive the guide ring 87 and the telescopic frame 851 to move up and down during the sliding process in the guide ring 87.

[0032] A pressure sensor 86 is fixedly embedded in the middle of the two fixed plates 81, and abutment springs 852 are fixedly installed in the middle of both sides of the moving block 85. A controller 9 is fixedly installed on the left side of the upper end of the workbench 1, and the controller 9 is electrically connected to the second servo motor 83 and the pressure sensor 86. When in use, when the moving block 85 translates left and right, when the moving block 85 moves to a position close to the fixed plate 81, the abutment springs 852 on both sides will first contact the surface of the pressure sensor 86, and the position of the moving block 85 can be monitored by the pressure sensor 86. When the pressure value reaches a certain value, the pressure sensor 86 sends a signal to the controller 9, and the controller 9 changes the driving direction of the second servo motor 83, thereby changing the movement direction of the moving block 85. The setting of this structure can facilitate the reciprocating movement of the moving block 85.

[0033] See also Figure 1The winding mechanism includes a fixed limiting plate 2 and a movable limiting plate 5. The fixed limiting plate 2 is installed on the right side of the upper end of the workbench 1 by a fixed connection method, and the fixed limiting plate 2 is located at the rear part of the upper end of the workbench 1. A limiting slot 4 is arranged on the left side of the upper end of the workbench 1. The limiting slot 4 is located on the left side of the fixed limiting plate 2. The limiting slot 4 is provided with a card slot 41 at the front and rear ends on the right side. The movable limiting plate 5 is movably inserted in the limiting slot 4. The lower parts of the front and rear ends of the movable limiting plate 5 are fixedly installed with limiting blocks 51, and the limiting blocks 51 are movably carded in the card slot 41. When in use, the setting of the fixed limiting plate 2 and the movable limiting plate 5 can facilitate the limiting and disassembly of the winding drum 7.

[0034] See also Figure 1 and Figure 4 , a bearing 21 is fixedly embedded in the upper ends of the fixed limit plate 2 and the movable limit plate 5, a rotating rod 22 is fixedly installed inside the bearing 21, and a cross limit piece 221 is fixedly installed on the inner side of the rotating rod 22, a first servo motor 3 is fixedly installed on the upper right end of the fixed limit plate 2, and the output end of the first servo motor 3 is fixedly connected to the right rotating rod 22, and a winding drum 7 is clamped on the upper ends of the fixed limit plate 2 and the movable limit plate 5. A cross groove 71 is arranged in the middle of both sides of the winding drum 7, and the cross limit piece 221 is adapted to the shape of the cross groove 71, and the cross limit piece 221 is clamped in the cross groove 71. When in use, the winding drum 7 is clamped with the two rotating rods 22 through the cross grooves 71 arranged on both sides thereof. Starting the first servo motor 3 can drive the winding drum 7 to rotate stably, thereby realizing the winding of the cable.

[0035] See also Figure 1-3 , the two limit grooves 4 are both equipped with a material unloading control assembly 6, which includes an electric cylinder 61 and a limit frame 62. The electric cylinder 61 is installed on the left side of the limit groove 4 by a rotating connection. An output shaft is arranged at the upper end of the electric cylinder 61, and a clamping block 611 is fixedly installed on the upper part of the front and rear ends of the output shaft. The limit frame 62 is installed at the lower left end of the movable limit plate 5 by a fixed connection. A limit sliding groove 621 is arranged on the right side of the limit frame 62, and the clamping block 611 is movably clamped in the limit sliding groove 621. When in use, the electric cylinder 61 can be driven to move. The dynamic cylinder 61 controls the movable limit plate 5 to move left and right in the limit groove 4. At the same time, since the overall length of the electric cylinder 61 changes when it is extended and retracted, the block 611 at one end of the output shaft can slide up and down in the limit slide groove 621, so that the use of the unloading control component 6 is smooth. When the output shaft of the electric cylinder 61 extends outward, the output shaft abuts against the movable limit plate 5 and moves to the right, so that the winding drum 7 can be abutted and fixed. When the output shaft of the electric cylinder 61 moves inward for storage, it drives the movable limit plate 5 to move to the left, which can facilitate the disassembly of the winding drum 7.

[0036] The working principle of the utility model is: first, connect the winding machine to the power supply, and install the winding drum 7 in the middle position between the movable limit plate 5 and the fixed limit plate 2, and align the cross grooves 71 on both sides of the winding drum 7 with the position of the cross limit piece 221, clamp the winding drum 7 with the fixed limit plate 2 and the movable limit plate 5, start the electric cylinder 61, the output shaft of the electric cylinder 61 extends outward, and the output shaft abuts the movable limit plate 5 and moves to the right, so that the winding drum 7 can be abutted and fixed. Then the cable to be wound up is passed through the guide ring 87 and fixed on the outside of the winding drum 7, and the first servo motor 3 and the second servo motor 83 are started at the same time. The first servo motor 3 can drive the winding drum 7 to rotate stably to realize the winding of the cable, and the second servo motor 83 can drive the screw 82 to rotate, and then drive the moving block 85 to translate outside the screw 82. At the same time, the guide ring 87 drives the cable to translate and rewind, thereby improving the winding quality of the cable. The movable ball 871 on the inner side of the guide ring 87 contacts the cable, which effectively prevents the cable from being scratched and strengthens the protection of the cable. In the process of winding the cable, the height of the cable changes with the increase of the winding thickness. The cable will drive the guide ring 87 and the telescopic frame 851 to move up and down during the sliding process in the guide ring 87.

[0037] The above is only a preferred specific implementation of the utility model; however, the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and improved ideas of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model.

Claims

1. An efficient winding machine for environmentally friendly cable production, comprising a workbench (1), characterized in that: A winding mechanism is fixedly mounted on the rear upper end of the workbench (1); a guide assembly (8) is fixedly mounted on the front upper end of the workbench (1); the guide assembly (8) comprises two fixed plates (81); the fixed plates (81) are fixedly mounted on the right upper end of the workbench (1) by a fixed connection method; a screw rod (82) is rotatably mounted on the inner upper end of the fixed plate (81); a fixed rod (84) is fixedly mounted on the inner middle part of the fixed plate (81); and a moving block is threadedly mounted on the outer side of the screw rod (82). (85), the fixed rod (84) is movably inserted in the lower end of the moving block (85), a second servo motor (83) is fixedly installed on the right upper end of the fixed plate (81) on the right side, the output end of the second servo motor (83) is fixedly connected to the screw rod (82), a telescopic frame (851) is movably inserted in the upper end of the moving block (85), a guide ring (87) is fixedly installed on the upper end of the telescopic frame (851), and a plurality of movable balls (871) are rotatably installed on the inner side of the guide ring (87).

2. The high-efficiency winding machine for environmentally friendly cable production according to claim 1 is characterized by: A pressure sensor (86) is fixedly embedded in the middle of each of the two fixed plates (81), and abutment springs (852) are fixedly installed in the middle of both sides of the moving block (85).

3. The high-efficiency winding machine for environmentally friendly cable production according to claim 1 is characterized in that: A controller (9) is fixedly installed on the left side of the upper end of the workbench (1), and the controller (9) is electrically connected to the second servo motor (83) and the pressure sensor (86).

4. The high-efficiency winding machine for environmentally friendly cable production according to claim 1 is characterized in that: The winding mechanism comprises a fixed limit plate (2) and a movable limit plate (5); the fixed limit plate (2) is mounted on the right side of the upper end of the workbench (1) by means of a fixed connection, and the fixed limit plate (2) is located at the rear of the upper end of the workbench (1).

5. The high-efficiency winding machine for environmentally friendly cable production according to claim 4 is characterized in that: A limiting groove (4) is provided on the left side of the upper end of the workbench (1), the limiting groove (4) is located on the left side of the fixed limiting plate (2), the limiting groove (4) is provided with a clamping groove (41) at the front and rear ends of the right side, the movable limiting plate (5) is movably inserted in the limiting groove (4), and limiting blocks (51) are fixedly installed at the lower parts of the front and rear ends of the movable limiting plate (5), and the limiting block (51) is movably clamped in the clamping groove (41).

6. The high-efficiency winding machine for environmentally friendly cable production according to claim 4 is characterized by: A bearing (21) is fixedly embedded in the inner upper ends of the fixed limit plate (2) and the movable limit plate (5); a rotating rod (22) is fixedly installed inside the bearing (21); a cross limit piece (221) is fixedly installed on the inner side of the rotating rod (22); a first servo motor (3) is fixedly installed on the right upper end of the fixed limit plate (2); an output end of the first servo motor (3) is fixedly connected to the right rotating rod (22); a winding drum (7) is clamped on the inner upper ends of the fixed limit plate (2) and the movable limit plate (5); and a cross groove (71) is provided in the middle of both sides of the winding drum (7).

7. The high-efficiency winding machine for environmentally friendly cable production according to claim 6 is characterized by: The cross limiting member (221) is adapted to the shape of the cross-shaped groove (71), and the cross limiting member (221) is clamped inside the cross-shaped groove (71).

8. The high-efficiency winding machine for environmentally friendly cable production according to claim 5 is characterized by: A material discharge control assembly (6) is installed inside the two limit grooves (4), and the material discharge control assembly (6) comprises an electric cylinder (61) and a limit frame (62). The electric cylinder (61) is installed on the left side of the limit groove (4) by means of a rotational connection. An output shaft is arranged at the upper end of the electric cylinder (61). Blocks (611) are fixedly installed at the upper parts of the front and rear ends of the output shaft. The limit frame (62) is installed on the lower left end of the movable limit plate (5) by means of a fixed connection. A limit slide groove (621) is arranged on the right side of the limit frame (62), and the block (611) is movably arranged in the limit slide groove (621).

Images