Copper wire spiral winding device for high-performance annular diamond wire

Abstract

The utility model provides a copper wire spiral winding device for a high-performance annular diamond wire, which relates to the technical field of copper wire processing and comprises a frame body and a diamond annular wire, an annular wire revolution motor is bolted on one side of the top surface of the frame body, a fixing plate is arranged on the frame body close to the top surface, and a copper wire winding mechanism is arranged on a panel of the fixing plate. An output shaft of the winding motor is connected with a winding driving wheel, one side of the surface of the winding driving wheel is meshed with a winding driven wheel, the surface of the winding driven wheel is connected with a copper wire positioning disc, the surface of the copper wire positioning disc is provided with a copper wire guide column, and the surface of the copper wire guide column is movably coupled with a copper wire guide wheel; a copper wire body is automatically wound on the surface of the diamond annular wire on a driving wire of the winding driving wheel and the winding driven wheel, automatic winding of the diamond annular wire and the copper wire body (1005) is achieved, the automation degree is high, the winding efficiency of the diamond annular wire and the copper wire body is improved, the production efficiency is improved, and time is saved.

Description

Technical Field

[0001] The utility model relates to the technical field of copper wire processing, in particular to a copper wire spiral winding device for high-performance annular diamond wires. Background Art

[0002] Steel wire is the abbreviation of diamond cutting wire, which is a cutting wire made by coating tiny diamond particles on the mother wire. The micro-saw teeth of diamond increase the cutting ability of steel wire and can greatly speed up the cutting speed. Diamond wire is mainly composed of a diamond wire mother wire located in the core layer and diamond particles coated on the outside of the diamond wire mother wire. During the production process, the diamond wire needs to be wound through winding equipment to facilitate subsequent use.

[0003] The above patent documents and prior art have the following technical problems:

[0004] 1. The traditional winding method of diamond ring wire and copper wire body is mostly manual or semi-automatic, which has problems such as low production efficiency, cumbersome operation, and difficulty in ensuring accuracy;

[0005] 2. Since the rotation speed and winding speed of the diamond ring wire and the copper wire cannot be accurately controlled during the winding process, the thickness and size of the final diamond ring wire and the copper wire main body forming ring are different, which cannot meet the diverse processing needs. Utility Model Content

[0006] The utility model aims to solve the shortcomings of low winding efficiency and poor adaptability of winding thickness and size between the annular wire and the copper wire body in the prior art, and proposes a high-performance copper wire spiral winding device for annular diamond wire.

[0007] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a copper wire spiral winding device for high-performance annular diamond wire, comprising a frame main body and a diamond annular wire, a ring-shaped wire revolution motor is bolted to one side of the top surface of the frame main body, a fixing plate is provided near the top surface of the frame main body, a copper wire winding mechanism is provided on the fixing plate panel, the copper wire winding mechanism comprises a winding motor and a copper wire main body, a winding driving wheel is connected to the output shaft of the winding motor, a winding driven wheel is meshed on one side of the surface of the winding driving wheel, a copper wire positioning disk is connected to the surface of the copper wire positioning disk, a copper wire guide column is provided on the surface of the copper wire guide column, a copper wire guide wheel is movably connected to the surface of the copper wire guide wheel, a copper wire main body is provided on the surface of the copper wire guide wheel, and one end of the diamond annular wire passes through the surface of the copper wire positioning disk.

[0008] Preferably, a fixed guide wheel and a sliding guide wheel are provided on the surface of the frame body, and a mounting substrate is provided on the back of the fixed guide wheel and the sliding guide wheel. A sliding guide rail is provided on the surface of the frame body, and the back of the fixed guide wheel is bolted to the surface of the frame body through the mounting substrate, and the back of the sliding guide wheel is slidably engaged with the sliding guide rail through the mounting substrate.

[0009] Preferably, the surface of the diamond ring wire is wound around the output shaft of the ring wire revolution motor, and a counterweight is provided at one end of the diamond ring wire away from the copper wire winding mechanism, and the diamond ring wire is wound around the surfaces of the fixed guide wheel and the sliding guide wheel.

[0010] Preferably, a copper wire shaft is provided on one side of the surface of the copper wire positioning disk, a copper wire body is sleeved on the surface of the copper wire shaft, and the end of the copper wire body is sequentially wrapped along the surface of the copper wire guide wheel and then wound on the surface of the diamond ring wire.

[0011] Preferably, a driven wheel connecting plate is provided on the bottom surface of the winding driven wheel, and guide wheel bodies are distributed circumferentially on the outer surface of the driven wheel connecting plate.

[0012] Preferably, a wire inlet groove is provided on one side of the surface of the copper wire positioning disk and the fixed plate, and one end of the wire inlet groove coincides with the center position of the surface of the copper wire positioning disk, and the diamond ring wire vertically penetrates along the end of the wire inlet groove.

[0013] Preferably, the winding motor is vertically bolted to the bottom surface of the copper wire positioning disk, and the output shaft of the winding motor passes through the copper wire positioning disk, and the center position of the winding driving wheel is connected to the end of the output shaft of the winding motor.

[0014] Beneficial Effects

[0015] In the utility model, a diamond ring wire is arranged on the surface of a frame body through a ring wire revolution motor, and is wound with a copper wire body on the surface of a copper wire winding mechanism to form a ring wire. While the diamond ring wire is driven to revolve by the ring revolution motor, the copper wire body is self-rotated and wound along the surface of the diamond ring wire on the driving wire of the winding active wheel and the winding driven wheel, thereby realizing automatic winding of the diamond ring wire and the copper wire body. The automation degree is high, the winding efficiency of the diamond ring wire and the copper wire body is improved, the production efficiency is improved, and time is saved.

[0016] In the utility model, a diamond ring wire is arranged on the surface of a frame body through a ring wire revolution motor, and is wound with a copper wire body on the surface of a copper wire winding mechanism to form the ring wire. The rotation speed of the diamond ring wire can be adjusted by controlling the rotation speed of the ring wire revolution motor. At the same time, the rotation speed of the winding driving wheel and the winding driven wheel can be controlled to adjust the winding speed of the copper wire body. Therefore, according to actual forming needs, the thickness and size requirements of the diamond ring wire and the copper wire body forming ring are carried out, thereby increasing the adaptability of the winding forming of the diamond ring wire and the copper wire body. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional structural diagram of the utility model;

[0018] Figure 2 For the utility model Figure 1 A magnified image of point A;

[0019] Figure 3 This is a structural diagram of the copper wire winding mechanism of the utility model;

[0020] Figure 4 For the utility model Figure 3 A magnified view of point B;

[0021] Figure 5 This is a structural diagram of the finished product of the diamond ring wire and copper wire of the utility model.

[0022] Legend:

[0023] 1. Frame body; 2. Sliding guide rail; 3. Ring wire revolution motor; 4. Diamond ring wire; 5. Counterweight hammer; 6. Fixed guide wheel; 7. Sliding guide wheel; 8. Mounting base plate; 9. Fixed plate; 10. Copper wire winding mechanism; 1001. Winding motor; 1002. Winding driving wheel; 1003. Winding driven wheel; 1004. Copper wire shaft; 1005. Copper wire body; 1006. Copper wire guide wheel; 1007. Copper wire guide column; 1008. Driven wheel connecting plate; 1009. Guide wheel body; 1010. Wire inlet slot; 1011. Copper wire positioning disk. DETAILED DESCRIPTION

[0024] In order to make the technical means, creative features, objectives and effects of the present invention easy to understand, the present invention is further described below in conjunction with specific embodiments and drawings, but the following embodiments are only preferred embodiments of the present invention, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work are all within the protection scope of the present invention.

[0025] The specific embodiments of the present utility model are described below in conjunction with the accompanying drawings. Specific embodiment one:

[0027] Reference Figure 1-5A copper wire spiral winding device for a high-performance annular diamond wire comprises a frame body 1 and a diamond annular wire 4. A ring-shaped wire revolution motor 3 is bolted to one side of the top surface of the frame body 1. A fixed guide wheel 6 and a sliding guide wheel 7 are arranged on the surface of the frame body 1. The surface of the diamond annular wire 4 is wound with the output shaft of the annular wire revolution motor 3. A counterweight 5 is arranged at one end of the diamond annular wire 4 away from the copper wire winding mechanism 10. The diamond annular wire 4 is wound on the surface of the fixed guide wheel 6 and the sliding guide wheel 7. In order to ensure the stability and tension of the winding of the diamond annular wire 4, a fixed guide wheel 6 and a sliding guide wheel 7 are arranged to wind and receive the diamond annular wire 4. The end of the diamond annular wire 4 is pulled by the counterweight 5 arranged at the end, and a pulling force is added to the end to ensure that the diamond annular wire 4 remains taut under the traction and rotation of the annular revolution motor. state, to prevent loosening or separation, in order to wind and pull the longer diamond ring wire 4 to a greater extent, a mounting substrate 8 is provided on the back of the fixed guide wheel 6 and the sliding guide wheel 7, a sliding guide rail 2 is provided on the surface of the frame body 1, the back of the fixed guide wheel 6 is bolted to the surface of the frame body 1 through the mounting substrate 8, and the back of the sliding guide wheel 7 is slidably engaged with the sliding guide rail 2 through the mounting substrate 8. The diamond ring wire 4 is wound by arranging multiple fixed guide wheels 6 and one sliding guide wheel 7, so that the diamond ring wire 4 is covered on the surface of the frame body 1 as much as possible through the fixed guide wheel 6 and the sliding guide wheel 7, which is used for winding and processing diamond ring wires 4 of different lengths, without the need to frequently change the line, and the sliding guide wheel 7 is adjusted along the sliding guide rail 2 to adjust the tension winding of the diamond ring wire 4 at different positions.

[0028] The diamond ring wire 4 is mainly driven to revolve through the ring wire revolving motor 3, and the copper wire body 1005 is driven to revolve through the copper wire winding mechanism 10, so that the end of the copper wire body 1005 is wound around the surface of the diamond ring wire 4, and then under the continuous rotation of the ring revolving motor, the copper wire winding mechanism 10 drives the copper wire body 1005 to automatically wind around the surface of the diamond ring wire 4, thereby realizing the automatic winding and forming of the diamond ring wire 4 and the copper wire body 1005.

[0029] When the copper wire body 1005 is driven, since a fixing plate 9 is provided near the top surface of the frame body 1, a copper wire winding mechanism 10 is provided on the panel of the fixing plate 9, and the copper wire winding mechanism 10 includes a winding motor 1001 and a copper wire body 1005, and the output shaft of the winding motor 1001 is connected with a winding driving wheel 1002, and the winding motor 1001 is vertically bolted to the bottom surface of the copper wire positioning disk 1011, and the output shaft of the winding motor 1001 penetrates the copper wire positioning disk 1011, and the center position of the winding driving wheel 1002 is aligned with the winding motor 1001. 1, the output shaft end of the winding motor 1001 rotates, driving the winding driving wheel 1002 to rotate, and the winding driving wheel 1002 rotates. Since the winding driving wheel 1002 is meshed with a winding driven wheel 1003 on one side of the surface, the winding driven wheel 1002 rotates while driving the winding driven wheel 1003 meshed at the edge to rotate, thereby realizing the rotation drive of the winding driven wheel 1003. Since the surface of the winding driven wheel 1003 is connected with a copper wire positioning disk 1011, the surface of the copper wire positioning disk 1011 is provided with a copper wire positioning disk 1011. A wire guide column 1007 is provided with a copper wire guide wheel 1006 on the surface of the copper wire guide column 1007, and a copper wire body 1005 is provided on the surface of the copper wire guide wheel 1006. One end of the diamond ring wire 4 passes through the surface of the copper wire positioning disk 1011. A copper wire shaft 1004 is provided on one side of the surface of the copper wire positioning disk 1011. The copper wire body 1005 is sleeved on the surface of the copper wire shaft 1004. The end of the copper wire body 1005 is sequentially wound along the surface of the copper wire guide wheel 1006 and then wound on the surface of the diamond ring wire 4. While the winding driven wheel 1003 rotates , driving all the structures on the surface to rotate synchronously, the copper wire body 1005 rotates along the surface of the copper wire shaft 1004, releasing the copper wire body 1005, and guiding the copper wire body 1005 to rotate along the surface of the copper wire guide wheel 1006, and the copper wire guide wheel 1006 rotates along the surface of the copper wire guide column 1007 to realize the driving of the surface of the copper wire body 1005, so that the end of the copper wire body 1005 is connected to the surface of the diamond ring wire 4, and then with the rotation of the winding driven wheel 1003, the copper wire body 1005 is entangled with the surface of the diamond ring wire 4.

[0030] In order to increase the stable driving of the winding driven wheel 1003 of the entire device, a driven wheel connecting plate 1008 is provided on the bottom surface of the winding driven wheel 1003, and a guide wheel body 1009 is distributed circumferentially on the outer surface of the driven wheel connecting plate 1008. The winding driven wheel 1003 is supported by the driven wheel connecting plate 1008 and the guide wheel body 1009 to maintain the stability of the driven wheel connecting plate 1008.

[0031] In order to ensure the winding of the diamond ring wire 4, a wire feed groove 1010 is provided on one side of the copper wire positioning disk 1011 and the surface of the fixed plate 9, and one end of the wire feed groove 1010 coincides with the center position of the surface of the copper wire positioning disk 1011. The diamond ring wire 4 vertically penetrates along the end of the wire feed groove 1010, so that the diamond ring wire 4 can enter along the side of the fixed plate 9 and enter along the wire feed groove 1010 on the side of the copper wire positioning disk 1011, maintaining vertical penetration with the copper wire positioning disk 1011, which is convenient for winding with the surface of the copper wire body 1005. Specific embodiment 2:

[0033] Reference Figure 1-4 According to the content of the first specific embodiment, the following contents are further disclosed:

[0034] When the copper wire body 1005 is actually used, the copper wire body 1005 is wound on a hollow tube, and the tube in the center of the copper wire is sleeved on the surface of the copper wire shaft 1004 to realize the positioning of the copper wire body 1005. When winding, the end of the copper wire body 1005 is first manually wound on the surface of the diamond ring wire 4, and the diamond ring wire 4 is manually wound on the surface of the fixed guide wheel 6 and the sliding guide wheel 7, and then the winding motor 1001 and the ring wire revolution motor 3 are driven to rotate for winding.

[0035] When the whole device is actually controlled and used, a corresponding controller needs to be connected externally to control the start and stop and the rotation speed of the annular wire revolution motor 3 and the winding motor 1001.

[0036] In summary:

[0037] 1. The surface of the frame body 1 is provided with a diamond ring wire 4 on the surface of the ring wire revolution motor 3, and the diamond ring wire 4 is wound with the copper wire body 1005 on the surface of the copper wire winding mechanism 10 to form a winding shape. While the ring wire revolution motor drives the diamond ring wire 4 to revolve, the copper wire body 1005 is self-rotated and wound along the driving line of the winding active wheel 1002 and the winding driven wheel 1003 along the surface of the diamond ring wire 4, so that the automatic winding of the diamond ring wire 4 and the copper wire body 1005 is realized, the degree of automation is high, the winding efficiency of the diamond ring wire 4 and the copper wire body 1005 is improved, the production efficiency is improved, and time is saved;

[0038] 2. The surface of the frame body 1 is provided with a diamond ring wire 4 through the surface of the ring wire revolution motor 3, and the diamond ring wire 4 is wound with the copper wire body 1005 on the surface of the copper wire winding mechanism 10 to form the ring wire. The rotation speed of the diamond ring wire 4 can be adjusted by controlling the rotation speed of the ring wire revolution motor 3. At the same time, the rotation speed of the winding driving wheel 1002 and the winding driven wheel 1003 can be controlled to adjust the winding speed of the copper wire body 1005. Therefore, according to the actual forming needs, the thickness and size requirements of the diamond ring wire 4 and the copper wire body 1005 can be determined, thereby increasing the adaptability of the winding forming of the diamond ring wire 4 and the copper wire body 1005.

[0039] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0040] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A copper wire spiral winding device for high-performance annular diamond wire, comprising a frame body (1) and a diamond annular wire (4), characterized in that: A ring-shaped wire revolving motor (3) is bolted to one side of the top surface of the frame body (1); a fixing plate (9) is provided near the top surface of the frame body (1); a copper wire winding mechanism (10) is provided on the panel of the fixing plate (9); the copper wire winding mechanism (10) comprises a winding motor (1001) and a copper wire body (1005); a winding driving wheel (1002) is connected to the output shaft of the winding motor (1001); and one side of the surface of the winding driving wheel (1002) is meshed with A winding driven wheel (1003) is provided, the surface of the winding driven wheel (1003) is connected to a copper wire positioning disk (1011), the surface of the copper wire positioning disk (1011) is provided with a copper wire guide column (1007), the surface of the copper wire guide column (1007) is movably connected to a copper wire guide wheel (1006), the surface of the copper wire guide wheel (1006) is provided with a copper wire body (1005), and one end of the diamond ring wire (4) passes through the surface of the copper wire positioning disk (1011).

2. The copper wire spiral winding device for high-performance annular diamond wire according to claim 1, characterized in that: The surface of the frame body (1) is provided with a fixed guide wheel (6) and a sliding guide wheel (7); the backs of the fixed guide wheel (6) and the sliding guide wheel (7) are both provided with a mounting substrate (8); the surface of the frame body (1) is provided with a sliding guide rail (2); the back of the fixed guide wheel (6) is bolted to the surface of the frame body (1) via the mounting substrate (8); the back of the sliding guide wheel (7) is slidably engaged with the sliding guide rail (2) via the mounting substrate (8).

3. The copper wire spiral winding device for high-performance annular diamond wire according to claim 1, characterized in that: The surface of the diamond ring wire (4) is wound around the output shaft of the ring wire revolution motor (3), and a counterweight (5) is provided at one end of the diamond ring wire (4) away from the copper wire winding mechanism (10), and the diamond ring wire (4) is wound around the surfaces of a fixed guide wheel (6) and a sliding guide wheel (7).

4. The copper wire spiral winding device for high-performance annular diamond wire according to claim 1, characterized in that: A copper wire shaft (1004) is provided on one side of the surface of the copper wire positioning disk (1011), a copper wire body (1005) is sleeved on the surface of the copper wire shaft (1004), and the end of the copper wire body (1005) is sequentially wrapped along the surface of the copper wire guide wheel (1006) and then wound on the surface of the diamond ring wire (4).

5. The copper wire spiral winding device for high-performance annular diamond wire according to claim 1, characterized in that: A driven wheel connecting plate (1008) is provided on the bottom surface of the winding driven wheel (1003), and guide wheel bodies (1009) are distributed circumferentially on the outer surface of the driven wheel connecting plate (1008).

6. The copper wire spiral winding device for high-performance annular diamond wire according to claim 1, characterized in that: A wire inlet groove (1010) is provided on one side of the surface of the copper wire positioning disk (1011) and the fixing plate (9), and one end of the wire inlet groove (1010) coincides with the center position of the surface of the copper wire positioning disk (1011), and the diamond ring wire (4) vertically penetrates along the end of the wire inlet groove (1010).

7. The copper wire spiral winding device for high-performance annular diamond wire according to claim 1, characterized in that: The winding motor (1001) is vertically bolted to the bottom surface of the copper wire positioning disk (1011), and the output shaft of the winding motor (1001) penetrates the copper wire positioning disk (1011), and the center position of the winding driving wheel (1002) is connected to the end of the output shaft of the winding motor (1001).

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