Turnover water pouring machine

By designing a flip water pourer, and automatically flip the basket with mechanical structure and pneumatic fixtures, the problem of labor-consuming and time-consuming traditional water pouring methods is solved, and the efficiency of food processing is improved.

CN222757947UActive Publication Date: 2025-04-15SHANDONG DINGTAISHENG MASCH TECH CO LTD
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Patent Information

Application Number
CN202421620354.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-10
Publication Date
2025-04-15
Estimated Expiration
2034-07-10

AI Technical Summary

Technical Problem

The traditional method of pouring water relies on artificial flipped baskets, which is labor-intensive, time-consuming and labor-intensive, affecting food processing efficiency.

Method used

A flip water pourer is designed to automatically flip the basket through a mechanical structure, fix the basket with a pneumatic clamp, and drive the drum to rotate back and forth through a driving mechanism to flip the basket and pour out the water.

Benefits of technology

Automatic water pouring is realized, reducing labor intensity, saving time and improving food processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of food machinery, in particular to an overturning water pouring machine which comprises a riding wheel frame, and further comprises four riding wheels, a rotary drum, a limiting wheel, a track chain, a driving chain wheel, a driving mechanism and a pneumatic clamp, the four riding wheels are arranged on the top of the riding wheel frame in a matrix mode, and the riding wheels are rotationally connected with the riding wheel frame; the central axes of the rotary drum and the riding wheels are parallel, and the rotary drum is placed on the four riding wheels; according to the turnover water pouring machine, the charging basket is automatically turned over through a mechanical structure to pour water, time and labor are saved, the labor amount is reduced, the food processing efficiency is improved, and the turnover water pouring machine has the advantages that the turnover water pouring machine is simple in structure, convenient to use and high in practicability. The problems that according to a traditional water pouring mode, water pouring is conducted by manually overturning a charging basket, and in the process, labor is wasted, the labor intensity is large, and consumed time is long are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of food machinery, in particular to a flip water pouring machine. Background Art

[0002] Many foods need to be steam sterilized during processing. During sterilization, a basket is used to hold the food, and then the basket containing the food is pushed into a steam sterilizer for steam sterilization. After sterilization, the basket is removed from the sterilizer.

[0003] After steam sterilization, there is usually a lot of water in the basket and on the food in the basket. In order to prevent the water from falling on the ground and causing the ground to slip when the basket is turned, the water in the basket needs to be poured out before the turnaround.

[0004] The traditional way of pouring water is to pour water by manually turning over the basket, which is labor-intensive, time-consuming and therefore, it is necessary to provide a turning water pouring machine. Utility Model Content

[0005] In view of this, the utility model proposes a flip water pouring machine, which uses a mechanical structure to automatically flip the material basket to pour water, saving time and effort, reducing labor, and improving food processing efficiency. It solves the problem that the traditional water pouring method is to pour water by manually flipping the material basket, which is laborious, labor-intensive, and time-consuming.

[0006] The technical solution of the utility model is achieved in this way:

[0007] The utility model provides a water pouring machine, comprising a supporting wheel frame, a supporting wheel, a rotating drum, a limiting wheel, a track chain, a driving sprocket, a driving mechanism and a pneumatic clamp, wherein:

[0008] Four supporting wheels are arranged in a matrix on the top of the supporting wheel frame, and the supporting wheels are rotatably connected to the supporting wheel frame;

[0009] The central axes of the rotating drum and the supporting wheels are parallel, and the rotating drum is placed on four supporting wheels;

[0010] The limiting wheels are provided with a pair at each end of the rotating drum, and the two pairs of limiting wheels are rotatably provided on the supporting wheel frame, wherein one pair of limiting wheels abuts against one end of the rotating drum and is rollingly connected, and the other pair of limiting wheels abuts against the other end of the rotating drum and is rollingly connected;

[0011] The track chain is in a ring shape and surrounds the side of the rotating drum and is fixedly connected;

[0012] The driving sprocket is rotatably arranged on the supporting wheel frame and meshes with the track chain;

[0013] The driving mechanism is fixedly arranged on the supporting wheel frame, and is used to drive the driving sprocket to rotate, so that the rotating drum reciprocates on the supporting wheel;

[0014] The pneumatic clamp is fixedly arranged inside the rotating drum and is used for clamping and fixing the material basket.

[0015] On the basis of the above technical solution, preferably, the rotating drum comprises a rectangular frame and a ring rail, wherein:

[0016] The rectangular frame is sleeved on the inner side of the ring rail and fixedly connected;

[0017] Two ring rails are coaxially arranged, and the two ring rails correspond to the two pairs of limiting wheels one by one. One end of the ring rail is rollingly connected to the corresponding limiting wheel, and the side of the ring rail is rollingly connected to the supporting wheel.

[0018] The track chain is fixedly arranged at each of the opposite ends of the two ring rails, and a driving sprocket is correspondingly arranged at each track chain;

[0019] The pneumatic clamp is fixedly arranged on the inner side of the rectangular frame.

[0020] On the basis of the above technical solution, preferably, the rotating drum further includes a hanging ring, wherein:

[0021] The hanging ring is fixedly arranged at each end of each track chain, and the hanging ring is fixedly arranged on the ring track;

[0022] A plurality of protrusions are fixedly arranged on opposite ends of the two ring rails, and the plurality of protrusions are arranged in a circular array along the circumference of the ring rails, and the track chain is laid on the plurality of protrusions at corresponding positions.

[0023] On the basis of the above technical solution, preferably, the drum further includes an arc-shaped wiring groove, wherein:

[0024] The arc-shaped wiring groove is fixedly arranged at one end of the rectangular frame, and the arc-shaped wiring groove and the ring rail are arranged concentrically.

[0025] On the basis of the above technical solution, preferably, it also includes a linear conveyor, wherein:

[0026] The linear conveyor is fixedly arranged at the inner bottom of the rectangular frame;

[0027] The pneumatic clamp is arranged above the linear conveyor, and one pneumatic clamp is arranged on the inner top and both sides of the rectangular frame;

[0028] The clamping direction of the pneumatic clamp arranged at the top of the inner side of the rectangular frame is a vertical direction, and the clamping directions of the other two pneumatic clamps are horizontal directions.

[0029] On the basis of the above technical solution, preferably, the pneumatic clamp comprises a cylinder and a clamping plate, wherein:

[0030] The cylinder is fixedly arranged on the rectangular frame;

[0031] The clamping plate is fixedly arranged on the output end of the cylinder.

[0032] On the basis of the above technical solution, preferably, through holes are provided on the clamping plates on both sides inside the rectangular frame.

[0033] On the basis of the above technical solution, preferably, the driving mechanism includes a driving motor and a driving sprocket, wherein:

[0034] The driving motor is fixedly arranged on the supporting wheel frame;

[0035] Two driving sprockets are fixedly arranged on the output shaft of the driving motor, and the two driving sprockets correspond to the two driving sprockets one by one and are connected through chain transmission.

[0036] On the basis of the above technical solution, preferably, the driving sprocket is a double sprocket.

[0037] On the basis of the above technical solution, preferably, the supporting wheel includes a rotating seat and a rotating wheel, wherein:

[0038] The swivel seat is fixedly arranged on the supporting wheel frame;

[0039] Two rotating wheels are rotatably arranged on the top of the rotating seat, and the side parts of the rotating wheels are rollingly connected with the side parts of the ring rail.

[0040] The utility model has the following beneficial effects compared with the prior art:

[0041] (1) By setting up a pneumatic clamp, it is convenient to clamp and fix the material basket in the rotating drum, and the driving mechanism drives the rotating drum to rotate back and forth, so that the material basket is turned over and the water in the basket is poured out. Compared with the manual pouring method, the labor workload is reduced, time and labor are saved, and the food processing efficiency is improved.

[0042] (2) By providing a supporting wheel and a limiting wheel, the rotating drum is always kept on the supporting wheel, thereby achieving better stability when the rotating drum rotates.

[0043] (3) By setting up a linear conveyor, it is easy for the material basket to enter and exit the rotating drum, which facilitates the pouring of water from the material basket. BRIEF DESCRIPTION OF THE DRAWINGS

[0044] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0045] Figure 1 It is a side view of a flip water pouring machine of the utility model;

[0046] Figure 2 It is a three-dimensional diagram of a flip water pouring machine of the utility model;

[0047] Figure 3 For the utility model Figure 2 A magnified image of point A;

[0048] Figure 4 It is a three-dimensional diagram of the supporting wheel frame of the utility model;

[0049] Figure 5 It is a three-dimensional diagram of the arc-shaped wiring groove of the utility model;

[0050] In the figure: 1, roller frame; 2, roller; 3, rotating drum; 4, limiting wheel; 5, track chain; 6, driving sprocket; 7, driving mechanism; 8, pneumatic clamp; 9, linear conveyor; 21, swivel seat; 22, rotating wheel; 31, rectangular frame; 32, ring rail; 33, hanging ring; 34, arc-shaped wiring groove; 81, cylinder; 82, clamping plate; 71, driving motor; 72, driving sprocket; 101, material basket containing bin; 301, protrusion; 801, through hole. DETAILED DESCRIPTION

[0051] The following will be combined with the specific implementation of the utility model to clearly and completely describe the technical solution in the utility model. Obviously, the described implementation is only a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0052] like Figure 1-5 As shown, a water pouring machine of the utility model comprises a supporting wheel frame 1, a supporting wheel 2, a rotating drum 3, a limiting wheel 4, a track chain 5, a driving sprocket 6, a driving mechanism 7 and a pneumatic clamp 8.

[0053] Among them, four supporting rollers 2 are arranged in the top matrix of the supporting roller frame 1, and the supporting rollers 2 and the supporting roller frame 1 are rotatably connected; the central axes of the rotating drum 3 and the supporting rollers 2 are parallel, and the rotating drum 3 is placed on the four supporting rollers 2; a pair of limiting wheels 4 are arranged at each end of the rotating drum 3, and the two pairs of limiting wheels 4 are rotatably arranged on the supporting roller frame 1, one pair of limiting wheels 4 is against one end of the rotating drum 3 and rollingly connected, and the other pair of limiting wheels 4 is against the other end of the rotating drum 3 and rollingly connected; the track chain 5 is in a ring shape and surrounds the side of the rotating drum 3 and is fixedly connected; the driving sprocket 6 is rotatably arranged on the supporting roller frame 1 and meshes with the track chain 5; the driving mechanism 7 is fixedly arranged on the supporting roller frame 1, and is used to drive the driving sprocket 6 to rotate, so that the rotating drum 3 reciprocates on the supporting roller 2; the pneumatic clamp 8 is fixedly arranged inside the rotating drum 3, and is used to clamp and fix the material basket.

[0054] When the basket needs to be poured out, the basket is placed on the inner side of the drum 3, and the pneumatic clamp 8 is used to clamp and fix the basket. Then the driving mechanism 7 drives the driving sprocket 6 to rotate. The driving sprocket 6 engages with the track chain 5 to make the drum 3 reciprocate on the supporting wheel 2. The basket is tilted by the rotation, so that the water in the basket can be poured out quickly. The reciprocating rotation can tilt the basket multiple times, so that the water can be poured out more thoroughly and the water removal effect is better.

[0055] When the driving mechanism 7 drives the drum 3 to rotate, the supporting wheel 2 rolls on the side of the drum 3, and the limiting wheel 4 rolls on the end of the drum 3. The limiting wheel 4 allows the drum 3 to always remain on the supporting wheel 2, thereby improving the stability of the drum 3 during rotation.

[0056] In the above structure, the drum 3 includes a rectangular frame 31, a ring rail 32 and a hanging ring 33, wherein the rectangular frame 31 is welded by square tubes to form a rectangular frame shape, which is sleeved on the inner side of the ring rail 32 and fixedly connected; the pneumatic clamp 8 is fixedly arranged on the inner side of the rectangular frame 31.

[0057] Two ring rails 32 are coaxially and parallelly arranged on the outer side of the rectangular frame 31. The two ring rails 32 correspond to two pairs of limiting wheels 4 one by one. When the drum 3 rotates, one end of the ring rail 32 is rollingly connected to the corresponding limiting wheel 4, and the side of the ring rail 32 is rollingly connected to the supporting wheel 2, that is, the limiting wheel 4 rolls on the end of the ring rail 32, and the supporting wheel 2 rolls on the side of the ring rail 32.

[0058] A track chain 5 is fixedly provided at each opposite end of the two ring rails 32, and a driving sprocket 6 is correspondingly provided at each track chain 5. Both ends of the track chain 5 are fixed to the ring rails 32 by hanging rings 33. Specifically, a hanging ring 33 is fixedly provided at each end of each track chain 5, and the hanging ring 33 is fixedly provided on the ring rails 32. A plurality of protrusions 301 are fixedly provided on the opposite ends of the two ring rails 32. The plurality of protrusions 301 are arranged in a circumferential annular array along the ring rails 32. The track chain 5 is laid on the plurality of protrusions 301 at corresponding positions. After being laid, the track chain 5 is in a ring shape so that the driving sprocket 6 and the track chain 5 can engage.

[0059] The pneumatic clamp 8 needs to be installed with an air line. In order to prevent the air line from getting entangled during the rotation of the drum 3, the drum 3 also includes an arc-shaped wiring groove 34, wherein the arc-shaped wiring groove 34 is fixedly arranged at one end of the rectangular frame 31, and the arc-shaped wiring groove 34 and the ring rail 32 are arranged concentrically. The arc-shaped wiring groove 34 is made of channel steel and bent into an arc shape, and the air line is arranged on the inner side of the arc-shaped wiring groove 34.

[0060] In order to facilitate the material basket to enter and exit the rotating drum 3, the utility model is a flip water pouring machine, which also includes a linear conveyor 9 for conveying the material basket, wherein the linear conveyor 9 is fixedly arranged at the inner bottom of the rectangular frame 31, and its two ends extend out of the rectangular frame 31; three pneumatic clamps 8 are arranged, which are respectively fixed on the top and both sides of the rectangular frame 31, and the pneumatic clamps 8 on both sides are symmetrically arranged on both sides above the linear conveyor 9. The pneumatic clamps 8 on the top are vertically clamped, and those on both sides are horizontally clamped to meet the different clamping requirements of the material basket.

[0061] The pneumatic clamp 8 includes a cylinder 81 and a clamp 82, wherein the cylinder 81 is fixedly arranged on the rectangular frame 31; the clamp 82 is fixedly arranged on the output end of the cylinder 81. When water needs to be poured, the linear conveyor 9 is started, the material basket is placed on the top of the linear conveyor 9, and the clamp 8 is started. After the cylinders 81 arranged on both sides of the rectangular frame 31 are started, their output shafts drive the clamps 82 to approach the side ends of the material basket and clamp the material basket. After the cylinder 81 arranged on the top of the rectangular frame 31 is started, its output shaft drives the clamp 82 to approach the top of the material basket but maintain a certain distance, such as 10-200mm. This design is particularly suitable for material baskets containing solid food, which can prevent food from overflowing and does not affect the smooth discharge of water. After pouring water, the pneumatic clamp 8 releases the material basket, and the linear conveyor 9 moves the material basket out of the drum.

[0062] Furthermore, the cables required for the linear conveyor 9 are arranged in the arc-shaped wiring trough 34 .

[0063] In order to improve the clamping effect, through holes 801 are provided on the clamping plates 82 on both sides of the rectangular frame 31. The through holes 801 are used to reduce the contact area between the clamping plates 82 and the basket, reduce the influence of the side end shape of the basket on the clamping plates 82, and improve the clamping effect of the clamping plates 82.

[0064] The driving mechanism 7 for driving the rotating drum 3 to rotate includes a driving motor 71 and a driving sprocket 72, wherein the driving motor 71 is fixedly arranged on the supporting roller frame 1; two driving sprockets 72 are fixedly arranged on the output shaft of the driving motor 71, and the two driving sprockets 72 correspond to the two driving sprockets 6 one by one and are connected through a chain transmission; the driving sprocket 6 is a double sprocket, and the adjacent driving sprockets 72 and driving sprockets 6 are connected by a chain. When the driving motor 71 is powered on, its output shaft drives the driving sprocket 72 to rotate, and the driving sprocket 72 drives the driving sprocket 6 to rotate through the chain, and the driving sprocket 6 drives the rotating drum 3 to rotate. When the driving motor 71 rotates forward, the rotating drum 3 rotates forward, and vice versa, the rotating drum 3 rotates reversely. When the driving motor 71 works alternately forward and reverse, the rotating drum 3 rotates reciprocatingly.

[0065] In order to further improve the stability of the drum 3 during rotation, the supporting roller 2 includes a swivel seat 21 and a rotating wheel 22, wherein the swivel seat 21 is fixedly arranged on the supporting roller frame 1; two rotating wheels 22 are rotatably arranged on the top of the swivel seat 21, and the side of the rotating wheel 22 is rollingly connected to the side of the ring rail 32. Through this structure, multi-point support is achieved, thereby improving the stability of the drum 3 during rotation.

[0066] The method of using the flip water pouring machine of the utility model is as follows:

[0067] First, the material basket is sent into the drum 3 by the linear conveyor 9, and the pneumatic clamp 8 clamps the material basket immediately. Next, the drive mechanism 7 is activated to cause the drum 3 to reciprocate through the cooperation of the drive sprocket 6 and the track chain 5, so as to realize the efficient discharge of water in the material basket. After the water is poured out, the pneumatic clamp 8 releases the material basket, and the linear conveyor 9 moves the material basket out of the drum, completing the entire operation process.

[0068] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A water pouring machine, comprising a wheel frame (1), characterized in that: It also includes a supporting wheel (2), a rotating drum (3), a limiting wheel (4), a track chain (5), a driving sprocket (6), a driving mechanism (7) and a pneumatic clamp (8), wherein: Four supporting wheels (2) are arranged in a matrix on the top of the supporting wheel frame (1), and the supporting wheels (2) and the supporting wheel frame (1) are rotatably connected; The central axes of the rotating drum (3) and the supporting wheels (2) are parallel, and the rotating drum (3) is placed on four supporting wheels (2); A pair of the limiting wheels (4) are respectively arranged at the two ends of the rotating drum (3), and the two pairs of the limiting wheels (4) are rotatably arranged on the supporting wheel frame (1), wherein one pair of the limiting wheels (4) abuts against one end of the rotating drum (3) and is rollingly connected, and the other pair of the limiting wheels (4) abuts against the other end of the rotating drum (3) and is rollingly connected; The track chain (5) is in a ring shape and surrounds the side of the rotating drum (3) and is fixedly connected; The driving sprocket (6) is rotatably arranged on the wheel support (1) and meshes with the track chain (5); The driving mechanism (7) is fixedly arranged on the supporting wheel frame (1) and is used to drive the driving sprocket (6) to rotate, so that the rotating drum (3) reciprocates on the supporting wheel (2); The pneumatic clamp (8) is fixedly arranged inside the rotating drum (3) and is used to clamp and fix the material basket.

2. A water pouring machine according to claim 1, characterized in that: The rotating drum (3) comprises a rectangular frame (31) and a ring rail (32), wherein: The rectangular frame (31) is sleeved on the inner side of the ring rail (32) and fixedly connected; Two ring rails (32) are coaxially arranged, and the two ring rails (32) correspond to the two pairs of limiting wheels (4) one by one. One end of the ring rail (32) is rollingly connected to the corresponding limiting wheel (4), and the side of the ring rail (32) is rollingly connected to the supporting wheel (2); The track chain (5) is fixedly arranged at each of the opposite ends of the two ring rails (32), and a driving sprocket (6) is correspondingly arranged at each track chain (5); The pneumatic clamp (8) is fixedly arranged on the inner side of the rectangular frame (31).

3. A water pouring machine according to claim 2, characterized in that: The rotating drum (3) further comprises a hanging ring (33), wherein: The hanging ring (33) is fixedly arranged at each end of each track chain (5), and the hanging ring (33) is fixedly arranged on the ring rail (32); A plurality of protrusions (301) are fixedly arranged on opposite ends of the two ring rails (32), the plurality of protrusions (301) are arranged in a circumferential annular array along the ring rail (32), and the track chain (5) is laid on the plurality of protrusions (301) at corresponding positions.

4. A water pouring machine according to claim 3, characterized in that: The rotating drum (3) further comprises an arc-shaped wiring groove (34), wherein: The arc-shaped wiring groove (34) is fixedly arranged at one end of the rectangular frame (31), and the arc-shaped wiring groove (34) and the ring rail (32) are arranged concentrically.

5. A water pouring machine according to claim 4, characterized in that: Also included is a linear conveyor (9), wherein: The linear conveyor (9) is fixedly arranged on the inner bottom of the rectangular frame (31); The pneumatic clamp (8) is arranged above the linear conveyor (9), and one pneumatic clamp (8) is arranged on the inner top and both sides of the rectangular frame (31); The clamping direction of the pneumatic clamp (8) arranged at the top of the inner side of the rectangular frame (31) is a vertical direction, and the clamping directions of the other two pneumatic clamps (8) are horizontal directions.

6. A water pouring machine according to claim 5, characterized in that: The pneumatic clamp (8) comprises a cylinder (81) and a clamping plate (82), wherein: The cylinder (81) is fixedly arranged on the rectangular frame (31); The clamping plate (82) is fixedly arranged on the output end of the cylinder (81).

7. A water pouring machine according to claim 6, characterized in that: Through holes (801) are provided on the clamping plates (82) disposed on both sides of the interior of the rectangular frame (31).

8. A water pouring machine according to claim 2 or 7, characterized in that: The driving mechanism (7) comprises a driving motor (71) and a driving sprocket (72), wherein: The driving motor (71) is fixedly arranged on the supporting wheel frame (1); Two driving sprockets (72) are fixedly arranged on the output shaft of the driving motor (71), and the two driving sprockets (72) correspond to the two driving sprockets (6) one by one and are connected through chain transmission.

9. A water pouring machine according to claim 8, characterized in that: The driving sprocket (6) is a double sprocket.

10. A water pouring machine according to claim 8, characterized in that: The supporting wheel (2) comprises a rotating seat (21) and a rotating wheel (22), wherein: The rotating seat (21) is fixedly arranged on the supporting wheel frame (1); Two rotating wheels (22) are rotatably arranged on the top of the rotating seat (21), and the side parts of the rotating wheels (22) are rollingly connected to the side parts of the ring rail (32).