Novel forge piece processing device
By designing a new forging treatment device, using the combination of the precipitation assembly and the driving assembly, the problem of centrifugal mechanism being corroded by solution in the prior art is solved, stable rotation and effective desolution of the forging are achieved, and the service life of the device is improved.
Patent Information
- Application Number
- CN202420628779.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-03-29
AI Technical Summary
In the existing forging treatment device, the centrifugal mechanism is directly placed in the dissolution barrel, causing the centrifugal mechanism to be immersed in the solution, causing corrosion and damage, and affecting the service life.
A new forging treatment device is designed. A dip assembly is installed in the dissolution barrel. A driving assembly is arranged on the top of the dip assembly. The driving assembly is located outside the dissolution barrel. The dip assembly is driven to rotate through the gantry and truss to realize centrifugal desolation of the forging.
By placing the drive assembly outside the dissolution barrel, corrosion damage of the solution is avoided, the service life of the device is improved, and the stable rotation and effective desolution of the forgings are achieved.
Smart Images

Figure CN222758325U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of forging surface treatment devices, and more specifically to a novel forging treatment device. Background Art
[0002] Forging is a machining process. Forging is an object where metal is subjected to pressure and plastic deformation to form the required shape or suitable compression force. This force is typically achieved by using a hammer or pressure. When in use, in order to ensure the service life, the forging will be immersed in a solution for reaction treatment to improve the surface stability of the forging.
[0003] The existing patent document with the publication number CN217371764U and the patent name is a new type of animal husbandry forging galvanized surface treatment device, which discloses that after the reaction is completed, the reaction solution will remain on the surface of the forging, and the centrifugal barrel will be driven to rotate by the power output of the centrifugal motor. Under the influence of centrifugal force, the residue of the reaction solution will be discharged through the centrifugal hole;
[0004] In actual use, because the centrifugal mechanism is directly placed in the dissolving barrel, it will be immersed in the solution, causing corrosion damage and affecting the service life. In view of this, we propose a new forging processing device. Utility Model Content
[0005] 1. Technical problems to be solved
[0006] The purpose of the utility model is to provide a novel forging processing device to solve the problems raised in the above background technology.
[0007] 2. Technical solution
[0008] A novel forging processing device comprises a dissolving barrel, in which a soaking assembly is inserted and installed, a driving assembly is arranged on the top of the soaking assembly, a truss is installed at the driving assembly, and a gantry for driving the truss to move up and down is installed at the end of the truss.
[0009] Preferably, the dipping assembly comprises a cage frame, a mesh cage is embedded and installed at the lower part of the cage frame, the mesh cage opening is upward, a central axis is installed at the top of the cage frame, and the central axis is meshed and connected with the driving assembly.
[0010] Preferably, the driving assembly comprises a shaft frame, a rotating shaft is rotatably mounted in the middle of the shaft frame, the rotating shaft is rotatably connected to the central shaft, and the motor is meshingly connected to the central shaft.
[0011] Preferably, the axle frame is fixedly connected to the truss, and the truss is vertically slidably connected to the gantry.
[0012] Preferably, the cage frame is hingedly mounted with a flap at the opening of the mesh cage, and a top cover is mounted in the middle of the central axis.
[0013] Preferably, the diameter of the top cover is larger than the inner diameter of the top opening of the dissolving barrel, and the motor is fixedly installed on the top of the top cover.
[0014] Preferably, the dissolving barrel comprises a barrel body, and a perspective panel is provided on a side wall of the barrel body.
[0015] 3. Beneficial effects
[0016] Compared with the prior art, the advantages of the present invention are:
[0017] 1. Through the setting of the overall structure, the dissolving barrel is hollowed out to facilitate the accommodation of the solution, and the mesh cage can often immerse the forging into the solution to ensure a smooth reaction. The driving component is located outside the dissolving barrel and will not directly contact the solution. It can smoothly drive the forging to rotate and centrifuge to separate the solution.
[0018] 2. Through the improvement of the immersion component, the cage and the mesh cage can be used as the container of the forging to carry out the immersion of the forging. When the cage rotates, the mesh cage can contact the forging through the rough inner wall and synchronously drive the forging to rotate for centrifugation, which is stable to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a three-dimensional schematic diagram of the closed state of the utility model;
[0020] Figure 2 It is a three-dimensional schematic diagram of the utility model in a separated state;
[0021] Figure 3 It is a schematic diagram of the disassembly of part of the structure of the utility model;
[0022] Figure 4 It is a schematic diagram of the position of the local structure of the utility model.
[0023] Description of the numbers in the figure:
[0024] Gantry 1; Truss 2;
[0025] Driving assembly 3; motor 31; rotating shaft 32; shaft frame 33;
[0026] Dipping material assembly 4; middle axis 41; cage frame 42; mesh cage 43; top cover 44; flip cover 45;
[0027] Dissolving barrel 5; barrel body 51; perspective plate 52. DETAILED DESCRIPTION
[0028] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0029] In the description of the present invention, "plurality" means two or more than two, unless otherwise clearly and specifically defined.
[0030] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0031] Example:
[0032] This embodiment provides a new forging processing device, referring to Figure 1 , including a dissolving barrel 5, in which a solution is added as a carrier for surface treatment of forgings, and the interior of the dissolving barrel 5 is a cavity and is filled with a solution less than one-half the depth. When surface treatment of forgings is performed, a dipping component 4 is installed in the dissolving barrel 5, and the forgings are added to the dipping component 4. Subsequently, the forgings are immersed in the solution along with the dipping component 4 for surface treatment. After treatment, the dipping component 4 is lifted up and separated from the solution. A driving component 3 is arranged on the top of the dipping component 4, and the driving component 3 drives the dipping component 4 to rotate, and the forgings in the dipping component 4 can be dried by centrifugation. A truss 2 is installed at the driving component 3, and a gantry 1 for driving the truss 2 to move up and down is installed at the end of the truss 2. The gantry 1 has two vertical hydraulic cylinders, and the up and down movement of the dipping component 4 is realized by the gantry 1 driving the truss 2 to move up and down, and the driving component 3 is located outside the dissolving barrel 5 and will not be damaged by the solution.
[0033] In a further embodiment, referring to Figure 2The immersion component 4 includes a cage frame 42, which is cylindrical, and a mesh cage 43 is embedded in the lower part of the cage frame 42. The mesh cage 43 is used to hold forgings. The cage frame 42 can strengthen the mesh cage 43 to prevent the mesh cage 43 from being deformed. The mesh cage 43 opens upward to facilitate the placement of forgings. A central axis 41 is installed on the top of the cage frame 42. When the central axis 41 rotates, it can drive the cage frame 42 and the mesh cage 43 to rotate synchronously. At this time, the internal forgings will also rotate synchronously to achieve centrifugal separation of the forgings from the solution. The central axis 41 is meshed and connected with the driving component 3, and the driving component 3 provides a rotational driving force for the central axis 41.
[0034] In a further embodiment, referring to Figure 3 The drive assembly 3 includes a shaft frame 33, which provides an installation space for the rotating shaft 32, and a rotating shaft 32 is rotatably installed in the middle of the shaft frame 33, and the rotating shaft 32 can rotate in the vertical direction. The rotating shaft 32 is rotatably connected to the central axis 41, and a flange connection is formed between the central axis 41 and the rotating shaft 32 to ensure that the central axis 41 can rotate freely. The motor 31 is meshed and connected to the central axis 41. The motor 31 adopts a variable speed motor, which can drive the cage frame 42 and the mesh cage 43 to rotate slowly, ensuring that the internal forgings can be stably rotated with the cage frame 42 and the mesh cage 43 gradually accelerating under the friction force of the inner wall of the mesh cage 43, ensuring that the forgings can accelerate the centrifugation of the main frame.
[0035] In a further embodiment, referring to Figure 2 The axle frame 33 is fixedly connected to the truss 2, and the axle frame 33 is fixed to the middle part of the truss 2 by bolts, and is overhead arranged above the dissolving barrel 5. The truss 2 is vertically slidably connected to the gantry 1. There is a protrusion at the end of the truss 2, and a groove cooperating with the protrusion is opened on the vertical side wall of the gantry 1, which can ensure the stable vertical sliding of the truss 2 and the stability of the up and down sliding of the truss 2.
[0036] In a further embodiment, referring to Figure 3 The cage 42 is hingedly mounted with a flap 45 at the opening of the mesh cage 43. The flap 45 has two flaps, which can be opened to take out and place the forgings, and can also be closed to prevent the forgings from flying out of the opening of the mesh cage 43 when the cage 42 rotates. A top cover 44 is installed in the middle of the central axis 41. When the cage 42 is inserted into the bottom of the dissolving barrel 5, the surface of the forging will react with the solution. The top cover 44 seals the top opening of the dissolving barrel 5 to prevent external debris from entering during the reaction process.
[0037] In a further embodiment, referring to Figure 3 The diameter of the top cover 44 is larger than the inner diameter of the top opening of the dissolving barrel 5, ensuring that the top cover 44 can stably seal the top opening of the dissolving barrel 5. At the same time, the motor 31 is fixedly installed on the top of the top cover 44, and the top cover 44 is fixedly connected to the shaft frame 33 to ensure the stable position of the motor 31, and is rotatably connected to the central shaft 41 through the bearing to ensure the smooth and stable rotation of the central shaft 41.
[0038] In a further embodiment, referring to Figure 2 The dissolving barrel 5 includes a barrel body 51, and a perspective plate 52 is provided on the side wall of the barrel body 51. When the reaction is in progress, the situation inside the barrel body 51 can be directly seen through the perspective plate 52, so that the processing progress of the forgings can be observed in real time, which is convenient for use.
[0039] The gantry and motor involved in the embodiment are existing products produced by Shanghai Yongce Mechanical Equipment Co., Ltd., and its supporting control system, solenoid valve, control switch and circuit pipeline can also be provided by the manufacturer. In addition, the power supply module, circuit and electronic components and control module involved in the utility model are all existing technologies, which can be fully implemented by those skilled in the art. Needless to say, the content protected by the utility model does not involve improvements to the internal structure and methods.
[0040] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A novel forging processing device, comprising a dissolving barrel (5), characterized in that: A soaking assembly (4) is inserted and installed in the dissolving barrel (5), a driving assembly (3) is arranged on the top of the soaking assembly (4), a truss (2) is installed at the driving assembly (3), and a gantry (1) for driving the truss (2) to move up and down is installed at the end of the truss (2).
2. A new forging processing device according to claim 1, characterized in that: The soaking material assembly (4) comprises a cage frame (42), a mesh cage (43) is embedded and installed at the lower part of the cage frame (42), the mesh cage (43) is opened upward, and a central axis (41) is installed at the top of the cage frame (42), and the central axis (41) is meshed and connected with the driving assembly (3).
3. A new forging processing device according to claim 2, characterized in that: The driving assembly (3) comprises a shaft frame (33), a rotating shaft (32) is rotatably mounted in the middle of the shaft frame (33), the rotating shaft (32) is rotatably connected to the middle shaft (41), and the motor (31) is meshingly connected to the middle shaft (41).
4. A novel forging processing device according to claim 3, characterized in that: The shaft frame (33) is fixedly connected to the truss (2), and the truss (2) is vertically slidably connected to the gantry (1).
5. A novel forging processing device according to claim 4, characterized in that: The cage frame (42) is hingedly mounted with a flip cover (45) at the opening of the mesh cage (43), and a top cover (44) is mounted at the middle of the central axis (41).
6. A novel forging processing device according to claim 5, characterized in that: The diameter of the top cover (44) is larger than the inner diameter of the top opening of the dissolving barrel (5), and the motor (31) is fixedly mounted on the top of the top cover (44).
7. A novel forging processing device according to claim 6, characterized in that: The dissolving barrel (5) comprises a barrel body (51), and a perspective plate (52) is provided on the side wall of the barrel body (51).
Citation Information
Patent Citations
Novel animal husbandry forging galvanized surface treatment device
CN217371764U