Rope belt forming machine
By designing an automated rope and belt forming machine, including feeding, traction twisting, rope clamping and cutting devices, the problem of low production efficiency in the traditional rope and belt forming process is solved, and efficient and low-cost rope and belt forming is achieved.
Patent Information
- Application Number
- CN202421319686.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-11
AI Technical Summary
The production efficiency of the traditional rope belt forming process is low, resulting in high production costs and cannot meet production requirements.
A rope and belt forming machine is designed, including feeding device, traction and torsion device, rope clamping device and cutting device, and production efficiency is improved through automated molding processing.
The automatic forming and processing of the rope and belt body is realized, the production efficiency is improved, the production cost is reduced, and the production and consumption requirements are met.
Smart Images
Figure CN222758615U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rope body molding used for work badges, in particular to a rope belt molding machine. Background Art
[0002] The sling is used to hang identification information pieces such as work badges and factory badges. When producing the sling, specifically, the rope is folded in half and the two free ends of the rope are aligned to form a rope body, and then the two free ends of the rope body are combined with the buckle to form a finished product. In traditional production technology, the molding process of the rope body usually has the disadvantage of low production efficiency, resulting in high production costs and cannot meet production requirements, and needs to be improved. Summary of the invention
[0003] In order to overcome the problem of low production efficiency in the prior art, the utility model aims to provide a rope forming machine to improve production efficiency and reduce production costs.
[0004] To achieve the above purpose, the technical solution of the utility model is:
[0005] A rope forming machine comprises a frame, a feeding device, a traction and twisting device, a rope clamping device and a cutting device, wherein the feeding device is arranged on the frame, the traction and twisting device is arranged on the frame and moves in a direction away from or close to the feeding device, the rope clamping device is arranged on the frame and located between the feeding device and the traction and twisting device, and the cutting device is arranged on the frame and located between the rope clamping device and the feeding device.
[0006] Furthermore, the rope forming machine also includes a pre-processing device, and the external rope body enters the feeding device through the pre-processing device.
[0007] Furthermore, the pretreatment device includes a box, a protective net, a heating element and a rotating wheel. The protective net is arranged on the box and divides the box into a heating zone and a feeding zone. The heating element is arranged in the heating zone, and the rotating wheel is arranged in the feeding zone.
[0008] Furthermore, the rope forming machine also includes a first guiding device, which includes a first driving member, a guide rail and a slide seat, the guide rail is arranged on the frame, the first driving member is arranged on the frame and drives the slide seat to slide along the guide rail, the traction and torsion device is arranged on the slide seat, and the rope clamping device is arranged on the slide seat.
[0009] Furthermore, the traction and torsion device includes a mounting seat, a second driving member, a third driving member and a plurality of first rope clamps. The mounting seat is arranged on the slide seat, the second driving member is arranged on the mounting seat and drives the first rope clamps to open and close, and the third driving member is arranged on the mounting seat and drives the second driving member to rotate.
[0010] Furthermore, the rope clamping device includes a fourth driving member, a fifth driving member and a second rope clamp, the fourth driving member is arranged on the slide seat and drives the fifth driving member to rotate, and the fifth driving member drives the second rope clamp to open and close.
[0011] The beneficial effects of the utility model are as follows: by setting up a rope forming machine composed of a feeding device, a traction and twisting device, a rope clamping device and a cutting device, the automated forming process of the rope body is completed, the production efficiency is improved while the production cost is reduced, and the production and consumption requirements are met. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model from a first viewing angle;
[0013] Figure 2 It is a schematic diagram of the second viewing angle stereoscopic structure of the utility model;
[0014] Figure 3 It is a schematic diagram of the three-dimensional structure of the utility model from a third viewing angle;
[0015] Figure 4 This is a schematic diagram of the structure of the pretreatment device of the utility model;
[0016] Figure 5 It is a three-dimensional structural schematic diagram of the working state of the utility model;
[0017] Figure 6 for Figure 5 A partial enlarged schematic diagram of part A;
[0018] Figure 7 It is a plan view of the working state of the utility model.
[0019] Reference numerals include:
[0020] 1—feeding device 2—traction and twisting device 21—mounting seat
[0021] 22 - second driving member 23 - third driving member 24 - first rope clamp
[0022] 3—Rope clamping device 31—Fourth driving member 32—Fifth driving member
[0023] 33 - second rope clamp 4 - cutting device 5 - pre-processing device
[0024] 51 - box 52 - protection net 53 - heating element
[0025] 54—rotating wheel 6—first guide device 61—first driving member
[0026] 62—guide rail 63—slide seat 100—rope body. DETAILED DESCRIPTION
[0027] In order to facilitate the understanding of those skilled in the art, the present invention is further described below in conjunction with embodiments and drawings. The contents mentioned in the implementation modes are not intended to limit the present invention.
[0028] See also Figures 1 to 7 The utility model is a rope forming machine, including a frame, a feeding device 1, a traction and twisting device 2, a rope clamping device 3 and a cutting device 4, wherein the feeding device 1 is arranged on the frame, the traction and twisting device 2 is arranged on the frame and moves in a direction away from or close to the feeding device 1, the rope clamping device 3 is arranged on the frame and located between the feeding device 1 and the traction and twisting device 2, and the cutting device 4 is arranged on the frame and located between the rope clamping device 3 and the feeding device 1.
[0029] Specifically, in this embodiment, the feeding device 1 is provided with six driving wheel groups, the number of the external rope bodies 100 is six, one driving wheel group drives one rope body 100 to move, the traction and twisting device 2 clamps the ends of the six external rope bodies 100 and moves in a direction away from the feeding device 1 to synchronously pull the six external rope bodies 100 out to a preset length, then the rope clamping device 3 simultaneously clamps the middle of the six pulled external rope bodies 100, and then the traction and twisting device 2 twists the ends of the six external rope bodies 100 to a preset length. The angle is set, and then the traction and twisting device 2 returns toward the direction of the feeding device 11, so that the end clamped by the traction and twisting device 2 is fitted with the rope body clamped by the feeding device 2 to form an overlapping portion, thereby achieving the purpose of folding the pulled rope body. The cutting device 4 cuts the overlapping portion to finally form six rope bodies. Preferably, the cutting device 14 includes a lifting drive source and a heating strip. The lifting drive source drives the heating strip to rise and fall. When the overlapping portion needs to be cut, the heating strip is pressed on the overlapping portion, and the rope body breaks when it is heated, and the cutting is completed to form the rope body.
[0030] By setting up a rope forming machine composed of a feeding device 1, a traction and twisting device 2, a rope clamping device 3 and a cutting device 4, the automated forming process of the rope body is completed, the production efficiency is improved while the production cost is reduced to meet the production and consumption requirements.
[0031] The rope forming machine also includes a pre-processing device 5. The external rope body 100 enters the feeding device 1 through the pre-processing device 5. The external rope body 100 is stored in a rolled state, so that internal stress exists within the unit length of the rope body 100. The setting of the pre-processing device 5 removes the internal stress existing within the unit length, which facilitates processing.
[0032] The pretreatment device 5 includes a box body 51, a protective net 52, a heating element 53 and a rotating wheel 54. The protective net 52 is arranged in the box body 51 and divides the box body 51 into a heating zone and a feeding zone. The heating element 53 is arranged in the heating zone. The rotating wheel 54 is arranged in the feeding zone. The protective net 52 is installed in the box body 51. The protective net 52 is placed vertically to divide the internal space of the box body 51 into a heating zone and a feeding zone. The box body 51 is provided with a feed port and a discharge port. The discharge port is close to the feeding device 1. Preferably, the number of the rotating wheels 54 is three, namely the first upper wheel, the second upper wheel and the third lower wheel. The third lower wheel is located below between the first upper wheel and the second lower wheel. The external rope body 100 passes through The feed port enters the box body 51, passes through the first upper wheel, the third lower wheel, and the second upper wheel in sequence, and enters the feed device 1 from the discharge port. The setting of the first upper wheel, the third lower wheel, and the second upper wheel achieves the purpose of stress relief for the external rope body 100. There are two heating elements 53, and the two heating elements 53 are vertically placed in the heating zone, one of the heating elements 53 is located between the first upper wheel and the third lower wheel, and the other heating element 53 is located between the second upper wheel and the third lower wheel. The passing external rope body 100 is uniformly heated. While relieving the stress of the external rope body 100, the external rope body 100 is preheated, so that the rope body 100 is easy to twist, which is convenient for processing in subsequent steps.
[0033] The rope forming machine also includes a first guide device 6, which includes a first driving member 61, a guide rail 62 and a slide 63. The guide rail 62 is arranged on the frame, and the first driving member 61 is arranged on the frame and drives the slide 63 to slide along the guide rail 62. The traction and twisting device 2 is arranged on the slide 63, and the rope clamping device 3 is arranged on the slide 63. The traction and twisting device 2 and the rope clamping device 3 are both arranged on the slide 63. The structural arrangement ensures the stability of the movement direction of the traction and twisting device 2, and at the same time ensures that the clamping force of the rope clamping device 3 clamping the external rope body 100 is relatively balanced with the traction force generated by the traction and twisting device 3 on the rope body 100, thereby improving the controllability of production quality.
[0034] The traction and torsion device 2 includes a mounting seat 21, a second driving member 22, a third driving member 23 and a plurality of first rope clamps 24. The mounting seat 21 is arranged on the slide 63. The second driving member 22 is arranged on the mounting seat 21 and drives the first rope clamp 24 to open and close. The third driving member 23 is arranged on the mounting seat 21 and drives the second driving member 22 to rotate. The number of the first rope clamps 24 is six, and the number of the second driving members 22 is six. One second driving member 22 controls the opening and closing of one first rope clamp 24 to achieve the purpose of clamping and loosening the external rope body 100. The third driving member 23 includes a servo motor, a rack and six gears. One gear is fixedly connected to one second driving member 22, and the six gears are all meshed with the rack. The servo motor drives the rack to move back and forth in a straight line to realize the rotation of the gear, and synchronously realizes the purpose of the second driving member 22 driving the first rope clamp 12 and the clamped end of the external rope body 100 to rotate.
[0035] The rope clamping device 3 includes a fourth driving member 31, a fifth driving member 32 and a second rope clamp 33. The fourth driving member 31 is arranged on the slide 63 and drives the fifth driving member 32 to rotate. The fifth driving member 32 drives the second rope clamp 33 to open and close. The length direction of the second rope clamp 33 is arranged to intersect with the length direction of a single external rope body 100. The second rope clamp 33 synchronously clamps six external rope bodies 100 to achieve the purpose of pulling out part of the external rope body 100 and then folding it in half.
[0036] The above contents are only preferred embodiments of the present invention. For ordinary technicians in this field, according to the concept of the present invention, there will be changes in the specific implementation methods and application scopes. The contents of this specification should not be understood as limiting the present invention.
Claims
1. A rope forming machine, comprising a frame, characterized in that: The invention also comprises a feeding device (1), a traction and twisting device (2), a rope clamping device (3) and a cutting device (4); the feeding device (1) is arranged on a frame, the traction and twisting device (2) is arranged on the frame and moves in a direction away from or close to the feeding device (1), the rope clamping device (3) is arranged on the frame and is located between the feeding device (1) and the traction and twisting device (2), and the cutting device (4) is arranged on the frame and is located between the rope clamping device (3) and the feeding device (1).
2. The rope forming machine according to claim 1, characterized in that: The rope forming machine further comprises a pre-processing device (5), and the external rope body (100) enters the feeding device (1) through the pre-processing device (5).
3. The rope forming machine according to claim 2, characterized in that: The pretreatment device (5) comprises a box (51), a protective net (52), a heating element (53) and a rotating wheel (54); the protective net (52) is arranged on the box (51) and divides the box (51) into a heating zone and a material transfer zone; the heating element (53) is arranged in the heating zone; and the rotating wheel (54) is arranged in the material transfer zone.
4. The rope forming machine according to claim 1, characterized in that: The rope forming machine also includes a first guide device (6), which includes a first driving member (61), a guide rail (62) and a slide (63), wherein the guide rail (62) is arranged on a frame, the first driving member (61) is arranged on the frame and drives the slide (63) to slide along the guide rail (62), the traction and twisting device (2) is arranged on the slide (63), and the rope clamping device (3) is arranged on the slide (63).
5. The rope forming machine according to claim 4, characterized in that: The traction and twisting device (2) comprises a mounting seat (21), a second driving member (22), a third driving member (23) and a plurality of first rope clamps (24); the mounting seat (21) is arranged on a sliding seat (63); the second driving member (22) is arranged on the mounting seat (21) and drives the first rope clamps (24) to open and close; and the third driving member (23) is arranged on the mounting seat (21) and drives the second driving member (22) to rotate.
6. The rope forming machine according to claim 4, characterized in that: The rope clamping device (3) comprises a fourth driving member (31), a fifth driving member (32) and a second rope clamp (33); the fourth driving member (31) is arranged on a sliding seat (63) and drives the fifth driving member (32) to rotate; and the fifth driving member (32) drives the second rope clamp (33) to open and close.