Beam body anchor sealing template device of single-box single-chamber equal-height simply-supported box beam

By designing an anchor sealing formwork device for high-simplified box girders such as single box single chambers, single chambers, etc., the technical problem that traditional anchor sealing construction cannot meet the on-site construction work is solved, and efficient and flat anchor sealing construction effect is achieved.

CN222758741UActive Publication Date: 2025-04-15WUHAN ENGINEERING CO LTD OF CHINA RAILWAY SEVENTH GROUP
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Patent Information

Application Number
CN202421572059.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-04
Publication Date
2025-04-15
Estimated Expiration
2034-07-04

AI Technical Summary

Technical Problem

Traditional anchor sealing construction cannot meet the on-site construction needs of high-simplified box girders such as single boxes and single rooms, especially when the anchor model is increased and the sealing rubber rings are squeezed against each other, traditional templates cannot be used for operation.

Method used

A beam body anchor sealing formwork device for single-box single-chamber and single-chamber and other high-simplified supporting box beams is designed, including anchor sealing plates, anchor holes, material discharge ports, slots and steel plates. The anchor sealing plate is fixed through bolt holes on both sides of the anchor pad plate, and the anchor hole is formed into a sealing space. Each anchor hole is equipped with a material discharge port, a U-shaped card slot is set at the material discharge port, and a steel plate is installed slidingly in the card slot, and the steel plate matches the size of the material discharge port.

Benefits of technology

Through this formwork device, efficient anchor sealing construction is achieved, the flatness of anchor sealing is ensured, the formation of wrong stages on the concrete structure surface after forming is prevented, and construction time and concrete waste are reduced.

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Abstract

The utility model discloses a beam body anchor sealing template device of a single-box single-chamber equal-height simply-supported box beam, which comprises an anchor sealing plate, a plurality of anchor pockets are covered by the anchor sealing plate, the anchor sealing plate is fixed through bolt holes on two sides of an anchor backing plate and forms a sealed space for the anchor pockets, the anchor sealing plate is provided with a discharge port corresponding to each anchor pocket, and the discharge ports are communicated with the anchor pockets. Each discharging port is provided with a clamping groove formed along the periphery of the discharging port, the clamping groove is in a U shape, a steel plate is arranged on the clamping groove in a sliding mode, the steel plate slides downwards along the clamping groove to be exactly matched with the interior of the discharging port, and the steel plate is matched with the discharging port in size. According to the sealing anchor, the technical problem that site construction operation cannot be met by adopting traditional sealing anchor construction is solved, efficient construction is achieved through integral structure arrangement, and the flatness of the sealing anchor is guaranteed by arranging the clamping groove and the steel plate at the discharging port.
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Description

Technical Field

[0001] The utility model relates to the technical field of civil engineering bridge prefabrication, and more specifically, to a beam body anchoring template device for a single-box single-chamber equal-height simply supported box beam. Background Art

[0002] In the project targeted by this application, the box girder web is tensioned by a symmetrical single-row steel strand, abandoning the traditional symmetrical two-row steel strand tensioning method, which saves steel strands while also reducing labor intensity; due to the use of a single-row steel strand tensioning method, the anchor model is increased, and the required longitudinal cross-sectional area of ​​the box girder end is also larger. The bottom spacing of the anchor is only 10mm and the top is only 60mm, while the diameter of the groove sealing rubber ring inside the anchor is 35mm, which causes the sealing rubber rings of the two adjacent anchors to "squeeze each other", making it impossible to use traditional formwork for anchor sealing construction. Therefore, this application sets up a new anchor sealing formwork device to perform anchor sealing construction without affecting the anchor pad. Utility Model Content

[0003] One purpose of the utility model is to provide a beam body anchoring template device for a single-box single-chamber equal-height simply supported box beam, which solves the technical problem that traditional anchoring construction cannot meet the needs of on-site construction operations, and realizes efficient construction through the overall structural setting, and arranges a card slot and a steel plate at the discharge port to ensure the flatness of the anchoring.

[0004] In order to solve the above technical problems, the utility model provides a beam body anchoring template device for a single-box single-chamber simply supported box beam of equal height, including an anchor sealing plate, which covers a plurality of anchor holes, and the anchor sealing plate is fixed by bolt holes on both sides of the anchor pad plate, and the anchor holes are formed into a sealed space, and a discharge port is provided on the anchor sealing plate corresponding to each anchor hole, and each discharge port is provided with a card groove arranged along the outer periphery of the discharge port, which is U-shaped, and a steel plate is slidably provided on the card groove, which slides downward along the card groove until it just fits into the discharge port, and the steel plate matches the size of the discharge port.

[0005] Preferably, the anchor sealing plates are provided in plurality, one each on the anchor holes on both sides of the web of the beam body, and a plurality of anchor sealing plates are provided at intervals on the anchor holes at the bottom of the web of the beam body.

[0006] Preferably, the multiple discharge ports on the corresponding anchor sealing plates on both sides and the bottom of the web of the beam body are all arranged at the top of the corresponding anchor holes.

[0007] Preferably, the slot openings are all facing the tops of the corresponding anchor holes.

[0008] Preferably, a lubricating layer is provided on the inner side surface opposite to the slot.

[0009] Preferably, a pair of auxiliary plates are provided at the top of the steel plate facing the side of the slot opening, which extend horizontally outward along the top surface of the steel plate. When the steel plate is fitted in the discharge port, the pair of auxiliary plates are arranged just close to the anchor sealing plate.

[0010] The utility model at least has the following beneficial effects:

[0011] 1. This application solves the technical problem that traditional anchoring construction cannot meet the on-site construction work corresponding to the project of this application by developing an anchoring template device. The anchoring plate is fixed by bolt holes on both sides of the anchor pad, and the anchor holes on both sides of the web are uniformly cast, which improves the construction efficiency. The discharge port reserved at each anchor hole position can more accurately observe the construction work situation.

[0012] 2. The present application provides a slot structure at the discharge port. After the construction work is completed, a steel plate is inserted into the discharge port at the slot position, which can better ensure the flatness of the anchor seal and prevent the concrete structure surface from being misaligned after forming.

[0013] Other advantages, objectives and features of the present invention will be embodied in part through the following description, and in part will be understood by those skilled in the art through research and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall structure of the anchor template structure and the beam body of the utility model;

[0015] Figure 2 It is a plan view of the anchor plate sealing the side of the web of the utility model;

[0016] Figure 3 It is a schematic plan view of the anchor plate sealing the bottom of the web of the utility model;

[0017] Figure 4 It is a plan view of the card slot and the steel plate of the utility model.

[0018] Description of reference numerals:

[0019] 1. Anchor plate, 2. Anchor hole, 3. Discharge port, 4. Slot, 5. Steel plate, 6. Auxiliary plate. DETAILED DESCRIPTION

[0020] In order to better understand the purpose, structure and function of the utility model, the utility model is further described in detail below in conjunction with the accompanying drawings so that those skilled in the art can implement it according to the description.

[0021] It should be noted that, in the description of the present invention, the terms "lateral", "longitudinal", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0022] This application is applicable to the high-speed railway (Tongqiao 2235) series of simply supported box girders with single-box and single-chamber equal height cross-section types, and the beam body is sealed and anchored using an anchor hole with a matching inner groove.

[0023] like Figures 1 to 4 As shown, the utility model provides a beam body anchoring template device for a single-box single-chamber equal-height simply supported box beam, comprising an anchoring plate 1, which covers a plurality of anchor holes 2, the anchoring plate 1 is fixed by bolt holes on both sides of an anchor pad, and the anchor holes 2 are formed into a sealed space, a discharge port 3 is provided on the anchoring plate 1 corresponding to each anchor hole 2, each discharge port 3 is provided with a clamping groove 4 arranged along the outer periphery of the discharge port 3, which is U-shaped, a steel plate 5 is slidably provided on the clamping groove 4, and the steel plate 5 slides downward along the clamping groove 4 until it fits exactly into the discharge port 3, and the size of the steel plate 5 matches the size of the discharge port 3.

[0024] The anchor plate 1 of the present application is made of a whole piece, and the construction of multiple anchor holes 2 is completed at one time, which can reduce concrete waste and construction time. The setting of the slot 4 can ensure that the concrete at the discharge port 3 has a good flatness that meets the requirements after demolding by inserting the steel plate 5, that is, it can prevent the concrete structure surface from being misaligned after molding. If there is no setting of the slot 4 and the steel plate 5, the misalignment formed needs to be chiseled out after demolding, which increases the extra workload.

[0025] Through design, the present application connects the web ends together without changing the angle and position of the anchor hole 2, and the groove in the anchor pad adopts a full-length sealing rubber strip, which not only meets the on-site construction requirements but also meets the design requirements. When performing the anchor sealing operation, a self-developed template device is used to meet the on-site construction requirements.

[0026] The device of this application is prefabricated with steel formwork, and is developed according to the location of the anchor and the location of the anchor hole on site. A discharge port 3 is reserved at each anchor hole 2, and a steel plate 5 is used to seal the port after the construction work is completed, so as to efficiently complete the beam body anchoring construction. After the beam body is grouted, the anchor mesh is tied at the anchor hole 2 at the end of the beam. After the tying is completed, the homemade anchoring formwork device is installed, and the anchor plate 1 is fixed through the bolt holes on both sides of the anchor pad. The anchoring operation is carried out from the discharge port 3 of the anchor plate 1. The concrete is vibrated by a vibrating rod to achieve a dense effect. After the pouring is completed, the steel plate 5 is inserted into the discharge port 3 through the slot 4 of the anchor plate 1 to remove the excess concrete and ensure the flatness of the anchoring surface after the demolding. Finally, the anchor plate 1 is removed for the surface finishing cycle operation.

[0027] In another technical solution, a plurality of anchor sealing plates 1 are provided, one each on the anchor holes 2 on both sides of the web of the beam body, and a plurality of anchor sealing plates 1 are provided at intervals on the anchor holes 2 at the bottom of the web of the beam body. The anchor holes 2 at the bottom of the web are grouped into multiple groups according to design requirements, and a plurality of anchor sealing plates 1 are provided, while an anchor sealing plate 1 is provided on each side of the web to realize one-time anchor sealing construction.

[0028] In another technical solution, the anchor sealing plates 1 corresponding to the two sides and the bottom of the beam web have multiple discharge ports 3 arranged at the top of the corresponding anchor holes 2 to facilitate the concrete pouring and vibration construction.

[0029] In another technical solution, the openings of the slots 4 are all facing the tops of the corresponding anchor holes 2, so as to facilitate the sliding construction of the steel plates 5 in the slots 4. The safe construction of the steel plates 5 is achieved through the blocking of the slots 4.

[0030] In another technical solution, a lubricating layer is provided on the inner side surface opposite to the slot 4 , which is beneficial to the smooth sliding of the steel plate 5 .

[0031] In another technical solution, a pair of auxiliary plates 6 are provided at the top of the steel plate 5 facing the side of the opening of the slot 4, and extend horizontally outward along the top surface of the steel plate 5. When the steel plate 5 is fitted in the discharge port 3, the pair of auxiliary plates 6 are just set close to the anchor plate 1. When the steel plate 5 is placed in the discharge port 3, if the pressing force is too large or it is tilted, it is easy to make the surface of the concrete structure after forming uneven, misaligned or tilted. Therefore, according to the size of the discharge port 3, a pair of auxiliary plates 6 are set close to the surface of the anchor plate 1, limiting the position of the steel plate 5 and ensuring the flatness of the concrete structure surface after forming.

[0032] It can be understood that the present invention is described by some embodiments, and those skilled in the art know that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of the present invention. Although the embodiments of the present invention have been disclosed as above, they are not limited to the applications listed in the specification and the implementation mode. They can be fully applied to various fields suitable for the present invention. For those familiar with the art, other modifications can be easily realized. Therefore, without departing from the general concept defined by the claims and the equivalent scope, the present invention is not limited to specific details and the illustrations shown and described here.

Claims

1. The beam body anchoring formwork device of the single-box single-chamber equal-height simply supported box beam is characterized in that: It includes an anchor sealing plate, which covers a plurality of anchor holes. The anchor sealing plate is fixed by bolt holes on both sides of the anchor pad plate, and the anchor holes are formed into sealed spaces. A discharge port is provided on the anchor sealing plate corresponding to each anchor hole, and each discharge port is provided with a card groove arranged along the outer periphery of the discharge port, which is U-shaped. A steel plate is slidably provided on the card groove, which slides downward along the card groove until it fits exactly into the discharge port, and the steel plate matches the size of the discharge port.

2. The beam body anchoring template device of the single-box single-chamber equal-height simply supported box beam according to claim 1 is characterized in that: The anchor sealing plates are arranged in plurality, one each on the anchor holes on both sides of the web of the beam body, and a plurality of anchor sealing plates are arranged at intervals on the anchor holes at the bottom of the web of the beam body.

3. The beam body anchoring template device of the single-box single-chamber equal-height simply supported box beam as claimed in claim 2 is characterized in that: The anchor sealing plates corresponding to the two sides and the bottom of the beam body web plate have multiple discharge ports which are all arranged at the top of the corresponding anchor holes.

4. The beam body anchoring template device of the single-box single-chamber equal-height simply supported box beam as claimed in claim 3 is characterized in that: The slot openings are all oriented toward the tops of the corresponding anchor holes.

5. The beam body anchoring template device of the single-box single-chamber equal-height simply supported box beam according to claim 1, characterized in that: The inner side surfaces opposite to the slots are provided with lubricating layers.

6. The beam body anchoring template device of the single-box single-chamber equal-height simply supported box beam according to claim 1, characterized in that: A pair of auxiliary plates are arranged at the top of the steel plate toward the side of the slot opening, and extend horizontally outward along the top surface of the steel plate. When the steel plate is fitted in the discharge port, the pair of auxiliary plates are arranged just close to the anchor sealing plate.