Photovoltaic tile capable of reducing glare effect

By using anti-glare glass layer and drainage components in photovoltaic tiles, the glare problem caused by glass materials in building-intensive areas is solved, and the effect of effectively reducing glare and improving reliability is achieved.

CN222759233UActive Publication Date: 2025-04-15YANCHENG LVJIAN OPTOELECTRONICS CO LTD +2
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Patent Information

Application Number
CN202421534758.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-04-15
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

In densely populated areas, the existing photovoltaic tiles are made of glass, which leads to serious glare on the surface and lacks effective anti-glare characteristics.

Method used

The photovoltaic tile design includes an anti-glare glass layer. The anti-glare glass layer consists of a nanocoat, a PET layer and a PVF layer, and a matte layer is provided on the surface, combining lightweight aluminum alloy frames and drainage components to form an overall structure that reduces glare effect.

Benefits of technology

Through the design of anti-glare glass layer, glare is effectively reduced, the reliability of photovoltaic shingles is improved, and the assembly process is simplified through drainage components.

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Abstract

The utility model relates to the technical field of photovoltaic tiles, in particular to a photovoltaic tile capable of reducing glare effect, which comprises a photovoltaic tile main body, a light aluminum alloy frame is arranged on the periphery of the photovoltaic tile main body, and connecting grooves are arranged on the left side and the right side of the light aluminum alloy frame. A drainage assembly is installed between the two sets of light aluminum alloy frames. The photovoltaic tile main body comprises an anti-dazzle glass layer, the anti-dazzle glass layer comprises a nano coating, a PET layer and a PVF layer which are sequentially arranged from top to bottom, and a frosted layer is arranged at the top of the anti-dazzle glass layer; the drainage assembly comprises a splicing rod, a drainage groove is formed in the top of the splicing rod, limiting baffles are arranged on the left side and the right side of the drainage groove, a reinforcing hole is formed in the splicing rod, and a reinforcing rope is arranged in the reinforcing hole in a penetrating mode. According to the utility model, the internal cell layer can be protected through the anti-dazzle glass layer, and dazzle can be effectively reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic tiles, in particular to a photovoltaic tile capable of reducing glare effects. Background Art

[0002] Photovoltaic tiles are an indispensable and important component in building integrated photovoltaic (BIPV) technology. Photovoltaic tiles encapsulate photovoltaic module units into tiles through gluing and pressing, giving building materials the properties of photovoltaic power generation. Photovoltaic panels absorb solar energy and convert it into electrical energy stored in batteries for use in small-power household appliances, which can reduce the power load; at the same time, solar power generation is a green, environmentally friendly, sustainable and renewable energy. With the shortage of energy, solar power generation technology has received more and more attention.

[0003] The existing public technical solution, with announcement number CN220203203U, discloses a photovoltaic tile, in which the overall structure of the photovoltaic tile is set to an arch structure. The entire arch structure is composed of a number of ridge units. While increasing the lighting area, each ridge unit is successively raised compared to the horizontal plane and does not block each other, thereby avoiding the side facing away from the sun from becoming a shadow side; the cross-section of the ridge unit is set to an isosceles triangle, thereby avoiding the situation in which the peaks of the wave-type panels generally block the troughs and cause the yin and yang sides, thereby reducing the lighting area.

[0004] When the above technical solutions are actually implemented, traditional photovoltaic modules are usually installed in power stations and factories. These locations are generally located in remote areas and usually do not need to consider light pollution issues. However, in places with dense buildings, because their surfaces are made of glass, the glare on their surfaces is more serious. The research trend of anti-glare properties of photovoltaic modules is gradually increasing. Summary of the invention

[0005] The purpose of the utility model is to provide a photovoltaic tile with reduced glare effect, which can protect the internal battery layer through the anti-glare glass layer and can also effectively reduce glare to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a photovoltaic tile for reducing glare effect, comprising a photovoltaic tile body, wherein a lightweight aluminum alloy frame is arranged around the photovoltaic tile body, and connecting grooves are provided on both sides of the lightweight aluminum alloy frame, and a drainage component is installed between two sets of the lightweight aluminum alloy frames;

[0007] The photovoltaic tile body comprises an anti-glare glass layer, the anti-glare glass layer comprises a nano coating, a PET layer and a PVF layer arranged in sequence from top to bottom, and a frosted layer is arranged on the top of the anti-glare glass layer;

[0008] The drainage assembly comprises a splicing rod, a drainage groove is formed on the top of the splicing rod, and limit baffles are arranged on the left and right sides of the drainage groove. A reinforcement hole is formed inside the splicing rod, and a reinforcement rope is passed through the inside of the reinforcement hole.

[0009] Preferably, a first connection layer is disposed below the anti-glare glass layer, and a battery cell layer is disposed below the first connection layer, a second connection layer is disposed below the battery cell layer, and a backplane is disposed below the second connection layer.

[0010] Preferably, the anti-glare glass layer, the first connecting layer, the second connecting layer and the back plate have the same size, and the anti-glare glass layer, the first connecting layer, the second connecting layer and the back plate are larger than the size of the battery sheet layer.

[0011] Preferably, the anti-glare glass layer is bonded to the battery layer via a first connection layer, and the battery layer is bonded to the backplane via a second connection layer.

[0012] Preferably, a sealant is provided between the photovoltaic tile body and the lightweight aluminum alloy frame.

[0013] Preferably, the connection groove is adapted to the size of the splicing rod, and the limit baffle and the connection groove abut against each other.

[0014] Preferably, the drainage groove and the limiting baffle form a U-shaped structure.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. The anti-glare glass layer is coated with a nano-coating to improve the reliability of the photovoltaic tiles. The surface of the anti-glare glass layer is frosted, which can not only protect the internal battery layer, but also effectively reduce glare;

[0017] 2. The drainage components are provided to provide drainage space between the photovoltaic tile bodies, and facilitate the assembly and splicing of the photovoltaic tile bodies. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 This is the overall structural view of the utility model;

[0020] Figure 2This is a schematic diagram of the installation structure of the utility model;

[0021] Figure 3 For the utility model Figure 2 A magnified view of middle;

[0022] Figure 4 This is a schematic diagram of the layered structure of the photovoltaic tile body of the utility model;

[0023] Figure 5 For the utility model Figure 4 Enlarged view of B.

[0024] Description of reference numerals:

[0025] 1. Photovoltaic tile body; 11. Anti-glare glass layer; 111. Nano coating; 112. PET layer; 113. PVF layer; 12. First connection layer; 13. Cell layer; 14. Second connection layer; 15. Back panel; 2. Lightweight aluminum alloy frame; 3. Connection groove; 4. Drainage assembly; 41. Limit baffle; 42. Splicing rod; 43. Drainage trough; 44. Reinforcement hole; 45. Reinforcement rope. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] The utility model provides a technical solution:

[0028] See also Figures 1 to 5 A photovoltaic tile for reducing glare effect, comprising a photovoltaic tile body 1, a lightweight aluminum alloy frame 2 is arranged around the photovoltaic tile body 1, and connecting grooves 3 are opened on both sides of the lightweight aluminum alloy frame 2, and a drainage component 4 is installed between two sets of lightweight aluminum alloy frames 2;

[0029] The photovoltaic tile body 1 includes an anti-glare glass layer 11, and the anti-glare glass layer 11 includes a nano coating 111, a PET layer 112 and a PVF layer 113 arranged in sequence from top to bottom, and a frosted layer is arranged on the top of the anti-glare glass layer 11;

[0030] Preferably, a first connecting layer 12 is arranged below the anti-glare glass layer 11, and a battery layer 13 is arranged below the first connecting layer 12, a second connecting layer 14 is arranged below the battery layer 13, and a back panel 15 is arranged below the second connecting layer 14, the anti-glare glass layer 11, the first connecting layer 12, the second connecting layer 14 and the back panel 15 have the same size, and the anti-glare glass layer 11, the first connecting layer 12, the second connecting layer 14 and the back panel 15 are larger than the size of the battery layer 13, the anti-glare glass layer 11 is bonded to the battery layer 13 through the first connecting layer 12, and the battery layer 13 is bonded to the back panel 15 through the second connecting layer 14, and a sealant is arranged between the photovoltaic tile body 1 and the lightweight aluminum alloy frame 2.

[0031] By adopting the above technical solution, the photovoltaic tile body 1 is formed into an integrated whole by stacking the anti-glare glass layer 11, the first connecting layer 12, the battery layer 13, the second connecting layer 14 and the back plate 15 in sequence from top to bottom.

[0032] The anti-glare glass layer 11 is provided by a PET layer (112) and a PVF layer 113, and is coated with a nano coating 111 to improve the reliability of the photovoltaic tile. The surface of the anti-glare glass layer 11 is frosted to effectively reduce glare. The cell layer 13 includes a plurality of solar cell strings, and the format can be adjusted according to demand. The cell can be a bifacial crystalline silicon solar cell, a Topcon cell, a thin film cell, or a PERC cell, and is interconnected by a welding ribbon. The first connecting layer 12 contains EVA and POE that reduce melt viscosity and increase fluidity. The melt viscosity and fluidity increase additives include but are not limited to viscosity regulators. The second connecting layer 14 includes any one of EVA, POE, PVB, and EPE.

[0033] Specifically, Figure 2 and Figure 3 As shown, the drainage assembly 4 includes a splicing rod 42, a drainage groove 43 is opened on the top of the splicing rod 42, and limit baffles 41 are arranged on the left and right sides of the drainage groove 43, a reinforcement hole 44 is opened inside the splicing rod 42, and a reinforcement rope 45 is passed through the reinforcement hole 44, the connecting groove 3 is adapted to the size of the splicing rod 42, and the limit baffle 41 and the connecting groove 3 are abutted against each other, and the drainage groove 43 and the limit baffle 41 form a U-shaped structure.

[0034] By adopting the above technical solution, when two groups of photovoltaic tile bodies 1 are connected, the splicing rod 42 is inserted into the connecting groove 3. At this time, the drainage groove 43 and the limit baffle 41 are just stuck between the two groups of photovoltaic tile bodies 1. When it rains, rainwater can be discharged along the drainage groove 43. When a row of photovoltaic tile bodies 1 is installed, the reinforcement rope 45 is inserted into the reinforcement hole 44 from front to back to be fixed, so as to reinforce the photovoltaic tile body 1 and facilitate the installation of the photovoltaic tile body 1.

[0035] Working principle: The photovoltaic tile body 1 is composed of an anti-glare glass layer 11, a first connecting layer 12, a battery layer 13, a second connecting layer 14 and a back plate 15 stacked in sequence from top to bottom, and is laminated into an integrated unit by a laminator. During lamination, the EVA or POE of the first connecting layer 12 will flow into the edge area on the back of the photovoltaic tile, thereby forming a self-overflowing sealing edging. After lamination, the overflowing glue is trimmed to prepare for the installation of the frame. The frame used for the photovoltaic tile is a lightweight aluminum alloy frame 2, and different colors can be used as required; sealant is injected into the overflowing glue groove inside the lightweight aluminum alloy frame 2, and then assembled around the component. The sealant completely fills the gap and overflows to achieve the purpose of blocking water vapor penetration. Subsequently, the junction box is installed and the lead-out wires from the junction box and the battery layer 13 are welded. The sealant connecting the junction box and the component also needs to overflow to achieve the purpose of blocking water vapor penetration. Then the photovoltaic tile body 1 can be installed and spliced ​​as needed.

[0036] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.

Claims

1. A photovoltaic tile for reducing glare effect, comprising a photovoltaic tile body (1), characterized in that: The photovoltaic tile body (1) is provided with a light aluminum alloy frame (2) around its periphery, and connecting grooves (3) are provided on both left and right sides of the light aluminum alloy frame (2), and a drainage component (4) is installed between two groups of the light aluminum alloy frames (2); The photovoltaic tile body (1) comprises an anti-glare glass layer (11), the anti-glare glass layer (11) comprises a nano coating (111), a PET layer (112) and a PVF layer (113) arranged in sequence from top to bottom, and a frosted layer is arranged on the top of the anti-glare glass layer (11); The drainage assembly (4) comprises a splicing rod (42), a drainage groove (43) is provided on the top of the splicing rod (42), and limit baffles (41) are provided on the left and right sides of the drainage groove (43), a reinforcement hole (44) is provided inside the splicing rod (42), and a reinforcement rope (45) is passed through the inside of the reinforcement hole (44).

2. The photovoltaic tile for reducing glare effect according to claim 1, characterized in that: A first connection layer (12) is arranged below the anti-glare glass layer (11), a battery layer (13) is arranged below the first connection layer (12), a second connection layer (14) is arranged below the battery layer (13), and a backplane (15) is arranged below the second connection layer (14).

3. The photovoltaic tile with glare reduction effect according to claim 2, characterized in that: The anti-glare glass layer (11), the first connecting layer (12), the second connecting layer (14) and the back plate (15) have the same size, and the anti-glare glass layer (11), the first connecting layer (12), the second connecting layer (14) and the back plate (15) are larger than the size of the battery sheet layer (13).

4. The photovoltaic tile for reducing glare effect according to claim 2, characterized in that: The anti-glare glass layer (11) is bonded to the battery layer (13) via a first connection layer (12), and the battery layer (13) is bonded to the back plate (15) via a second connection layer (14).

5. The photovoltaic tile with glare reduction effect according to claim 1, characterized in that: A sealant is provided between the photovoltaic tile body (1) and the lightweight aluminum alloy frame (2).

6. The photovoltaic tile with glare reduction effect according to claim 1, characterized in that: The connection groove (3) is adapted to the size of the splicing rod (42), and the limit baffle (41) and the connection groove (3) are in contact with each other.

7. The photovoltaic tile with glare reduction effect according to claim 1, characterized in that: The drainage groove (43) and the limiting baffle (41) form a U-shaped structure.

Citation Information

Patent Citations

  • Photovoltaic tile

    CN220203203U