Double-surface heat treatment device for outer surface of whisker composite material
By designing a double-sided heat treatment device for whisker composite materials, the problem of workers' safety during the removal of high-temperature products after heat treatment is solved, and automated removal is realized, and production safety is improved.
Patent Information
- Application Number
- CN202421484264.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-27
AI Technical Summary
When using whisker composites to make products, there are dangers during the removal of high-temperature products after heat treatment, which may cause injuries to workers.
A double-sided heat treatment device for the surface of a whisker composite material is designed, including a base plate, a discharge mechanism, a first hydraulic cylinder, a first hydraulic rod, a cover plate and other components. Through the cooperation of the hydraulic cylinder and the hydraulic rod, the heat treatment box is sealed, and the push plate and the feed plate are driven to move through the servo motor and gear system, so as to realize the automatic removal of high-temperature products.
It effectively avoids the dangers of workers when removing high-temperature products, improves the safety of the production process, and simplifies the product removal process.
Smart Images

Figure CN222761388U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heat treatment equipment, in particular to a double-sided heat treatment device for the outer surface of a whisker composite material. Background Art
[0002] Whisker composites are high-performance composites in which whiskers are dispersed in the matrix material as a reinforcing phase. Whiskers refer to one-dimensional crystal structures with extremely high crystallinity, small size and almost no defects. Their diameters are usually in the micrometer or even nanometer level, and the length-to-diameter ratio can be very high, which gives whiskers excellent mechanical properties, such as high strength and high modulus.
[0003] Many products made of whisker composite materials require heat treatment during production. The temperature of the products after heat treatment is very high, and there is a certain risk for workers to remove them. Utility Model Content
[0004] The utility model provides a double-sided heat treatment device for the outer surface of a whisker composite material, which can utilize the device to take out the high-temperature product after the heat treatment, thereby avoiding accidents of workers during the production process.
[0005] In order to achieve the above-mentioned purpose, a double-sided heat treatment device for the surface of a whisker composite material is provided, comprising a bottom plate: the upper surface of the bottom plate is fixedly connected to a heat treatment box, the upper surface of the bottom plate is provided with a discharge mechanism away from the heat treatment box, the upper surface of the bottom plate is fixedly connected to a first hydraulic cylinder, the discharge mechanism is between the heat treatment box and the first hydraulic cylinder, the output end of the first hydraulic cylinder is fixedly connected to a first hydraulic rod, the first hydraulic rod is fixedly connected to a cover plate away from the first hydraulic cylinder, the discharge mechanism comprises a second hydraulic cylinder, a second hydraulic rod, a receiving plate, a blocking frame, a third hydraulic cylinder, a third hydraulic rod, a moving plate, a sliding rod, a toothed rod, a push plate, a servo motor, a gear and a rotating shaft, and a T-slot is provided on the upper surface of the moving plate. The discharge mechanism is provided to facilitate the removal of the heat-treated product, and the first hydraulic cylinder and the first hydraulic rod are provided to facilitate the movement of the cover plate, thereby achieving the sealing of the heat treatment box and avoiding the occurrence of scalding workers in the process of opening the cover plate.
[0006] According to the device for double-sided heat treatment of the outer surface of a whisker composite material, the second hydraulic cylinder is fixedly connected to the upper surface of the bottom plate, the second hydraulic rod is fixedly connected to the output end of the second hydraulic cylinder, the receiving plate is fixedly connected to the upper surface of the second hydraulic rod, and the left surface of the receiving plate is close to the heat treatment box. The second hydraulic rod and the second hydraulic cylinder are provided to facilitate the control of the height of the receiving plate.
[0007] According to the double-sided heat treatment device for the outer surface of a whisker composite material, the third hydraulic cylinder is fixedly connected to the upper surface of the receiving plate, the third hydraulic rod is fixedly connected to the output end of the third hydraulic cylinder, and the moving plate is fixedly connected to the upper surface of the third hydraulic rod. The third hydraulic cylinder and the third hydraulic rod are provided to facilitate the moving plate to move up and down, thereby driving the push plate to move up and down.
[0008] According to the device for double-sided heat treatment of the outer surface of a whisker composite material, the sliding rod is in an I-shaped shape, the bottom of the sliding rod is slidably connected to the T-slot of the moving plate, and the push plate is fixedly connected to the side surface of the sliding rod close to the heat treatment box. The sliding rod is provided to facilitate the movement of the push plate during its movement.
[0009] According to the double-sided heat treatment device for the outer surface of a whisker composite material, the toothed rod is fixedly connected to the side surface of the sliding rod, the toothed rod is above the movable plate, and the side surface of the toothed rod away from the sliding rod is provided with teeth.
[0010] According to the double-sided heat treatment device for the outer surface of a whisker composite material, the servo motor is fixedly connected to the upper surface of the moving plate, the rotating shaft is fixedly connected to the output end of the servo motor, the gear is fixedly connected to the cylindrical surface of the rotating shaft, and the gear is meshed with the tooth groove of the toothed rod. The servo motor, the rotating shaft, and the gear are provided to facilitate the movement of the toothed rod, the sliding rod, and the push plate when they rotate.
[0011] According to the double-sided heat treatment device for the outer surface of a whisker composite material, the blocking frame is fixedly connected to the upper surface of the receiving plate, and the side of the blocking frame close to the heat treatment box is through. The blocking frame is provided to prevent the product pushed out by the push plate from falling off the receiving plate.
[0012] According to the double-sided heat treatment device for the outer surface of a whisker composite material, a temperature sensor is arranged in the heating chamber of the heat treatment box, a display screen is fixedly connected to the side surface of the heat treatment box, and the display screen is connected to the temperature sensor in the heating chamber of the heat treatment box via a data line.
[0013] The beneficial effects of the utility model are as follows: by arranging a heat treatment box, a material receiving mechanism, a first hydraulic cylinder, a first hydraulic rod, and a cover plate, the high-temperature products after heat treatment can be taken out by means of the equipment, thereby avoiding accidents to workers during the production process.
[0014] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The utility model is further described below in conjunction with the accompanying drawings and embodiments;
[0016] Figure 1 This is a schematic diagram of the overall structure of a double-sided heat treatment device for the surface of a whisker composite material according to the utility model;
[0017] Figure 2 This is a schematic diagram of the structure of the discharge mechanism of a device for double-sided heat treatment of the surface of a whisker composite material according to the utility model;
[0018] Figure 3 This is an enlarged view of the local structure at A of a double-sided heat treatment device for the surface of a whisker composite material of the utility model;
[0019] Figure 4 This is a drawing of a sliding rod part of a device for heat treating the double sides of a whisker composite material surface according to the utility model.
[0020] Legend:
[0021] 1. Bottom plate; 2. Discharging mechanism; 3. Heat treatment box; 4. Display screen; 5. First hydraulic cylinder; 6. First hydraulic rod; 7. Cover plate; 201. Second hydraulic cylinder; 202. Second hydraulic rod; 203. Receiving plate; 204. Blocking frame; 205. Third hydraulic cylinder; 206. Third hydraulic rod; 207. Moving plate; 208. Sliding rod; 209. Toothed rod; 210. Push plate; 211. Servo motor; 212. Gear; 213. Rotating shaft. DETAILED DESCRIPTION
[0022] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.
[0023] Reference Figures 1 to 4 The utility model embodiment is a double-sided heat treatment device for the surface of a whisker composite material, which includes a bottom plate 1: the upper surface of the bottom plate 1 is fixedly connected to a heat treatment box 3, and a discharging mechanism 2 is arranged on the upper surface of the bottom plate 1 away from the heat treatment box 3, and the upper surface of the bottom plate 1 is fixedly connected to a first hydraulic cylinder 5, and the discharging mechanism 2 is between the heat treatment box 3 and the first hydraulic cylinder 5, and the output end of the first hydraulic cylinder 5 is fixedly connected to a first hydraulic rod 6, and the first hydraulic rod 6 is fixedly connected to a cover plate 7 away from the first hydraulic cylinder 5, and the discharging mechanism 2 includes a second hydraulic cylinder 201, a second hydraulic rod 202, a receiving plate 203, a blocking frame 204, a third hydraulic cylinder 205, a third hydraulic rod 206, a moving plate 207, a sliding rod 208, a toothed rod 209, a push plate 210, a servo motor 211, a gear 212 and a rotating shaft 213, and a T-slot is arranged on the upper surface of the moving plate 207.
[0024] A temperature sensor is arranged in the heating chamber of the heat treatment box 3 , and a display screen 4 is fixedly connected to the side surface of the heat treatment box 3 , and the display screen 4 is connected to the temperature sensor in the heating chamber of the heat treatment box 3 via a data line.
[0025] The second hydraulic cylinder 201 is fixedly connected to the upper surface of the base plate 1, the second hydraulic rod 202 is fixedly connected to the output end of the second hydraulic cylinder 201, the receiving plate 203 is fixedly connected to the upper surface of the second hydraulic rod 202, the left surface of the receiving plate 203 is close to the heat treatment box 3, the blocking frame 204 is fixedly connected to the upper surface of the receiving plate 203, and the side of the blocking frame 204 close to the heat treatment box 3 is through. When not receiving materials, the second hydraulic cylinder 201 and the second hydraulic rod 202 will drive the entire mechanism to descend to a height that will not block the movement of the cover plate 7.
[0026] The third hydraulic cylinder 205 is fixedly connected to the upper surface of the receiving plate 203, the third hydraulic rod 206 is fixedly connected to the output end of the third hydraulic cylinder 205, and the movable plate 207 is fixedly connected to the upper surface of the third hydraulic rod 206. When the movable plate 207 is at the highest point, the lower surface of the push plate 210 is higher than the height of the upper surface of the product in the heat treatment box 3. When the movable plate 207 is at the lowest point, the lower surface of the push plate 210 is close to the lower surface of the heating tank of the heat treatment box 3.
[0027] The sliding rod 208 is I-shaped, and the bottom of the sliding rod 208 is slidably connected to the T-slot of the movable plate 207. The push plate 210 is fixedly connected to the side surface of the sliding rod 208 close to the heat treatment box 3. It is characterized in that the toothed rod 209 is fixedly connected to the side surface of the sliding rod 208, the toothed rod 209 is above the movable plate 207, and the side surface of the toothed rod 209 away from the sliding rod 208 is provided with teeth.
[0028] The servo motor 211 is fixedly connected to the upper surface of the moving plate 207 , the rotating shaft 213 is fixedly connected to the output end of the servo motor 211 , the gear 212 is fixedly connected to the cylindrical surface of the rotating shaft 213 , and the gear 212 is meshed with the tooth groove of the toothed rod 209 .
[0029] Working principle: After the heat treatment is completed, the first hydraulic cylinder 5 is started to remove the cover plate 7 from the heat treatment box 3, and then the second hydraulic cylinder 201 is used to drive the receiving plate 203 to move upward until the upper surface height of the receiving plate 203 is the same as the lower surface height of the inner heating tank of the heat treatment box 3, and then the third hydraulic cylinder 205 is used to move the moving plate 207 to the highest point, thereby pushing the position of the push plate 210 to the highest point, and then the servo motor 211 is started to drive the gear 212 to rotate, thereby driving the sliding rod 208 and the push plate 210 to move toward the inner heating tank of the heat treatment box 3 until the push plate 210 moves to the innermost position of the heating tank of the heat treatment box 3, and then the third hydraulic cylinder 205 moves the movable plate 207 to the lowest point, thereby driving the push plate 210 to move to a position close to the lower surface of the inner part of the heating tank of the heat treatment box 3, and then the servo motor 211 is driven in reverse to move the sliding rod 208 and the push plate 210 outward. During this process, the products inside the heating tank of the heat treatment box 3 will be pushed onto the receiving plate 203 by the push plate 210, and then the receiving plate 203 will be pulled back to the original height by the second hydraulic cylinder 201, thereby completing the collection of high-temperature heat treated products.
[0030] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims
1. A double-sided heat treatment device for the surface of a whisker composite material, characterized in that: The invention comprises a bottom plate (1), wherein the upper surface of the bottom plate (1) is fixedly connected to a heat treatment box (3), a discharge mechanism (2) is arranged on the upper surface of the bottom plate (1) away from the heat treatment box (3), the upper surface of the bottom plate (1) is fixedly connected to a first hydraulic cylinder (5), the discharge mechanism (2) is between the heat treatment box (3) and the first hydraulic cylinder (5), the output end of the first hydraulic cylinder (5) is fixedly connected to a first hydraulic rod (6), and the first hydraulic rod (6) is fixedly connected away from the first hydraulic cylinder (5). The discharging mechanism (2) is connected to the cover plate (7), and comprises a second hydraulic cylinder (201), a second hydraulic rod (202), a receiving plate (203), a blocking frame (204), a third hydraulic cylinder (205), a third hydraulic rod (206), a movable plate (207), a sliding rod (208), a toothed rod (209), a push plate (210), a servo motor (211), a gear (212) and a rotating shaft (213); a T-shaped groove is arranged on the upper surface of the movable plate (207).
2. A double-sided heat treatment device for the outer surface of a whisker composite material according to claim 1, characterized in that: The second hydraulic cylinder (201) is fixedly connected to the upper surface of the bottom plate (1), the second hydraulic rod (202) is fixedly connected to the output end of the second hydraulic cylinder (201), the material receiving plate (203) is fixedly connected to the upper surface of the second hydraulic rod (202), and the left surface of the material receiving plate (203) is close to the heat treatment box (3).
3. A double-sided heat treatment device for the outer surface of a whisker composite material according to claim 1, characterized in that: The third hydraulic cylinder (205) is fixedly connected to the upper surface of the material receiving plate (203), the third hydraulic rod (206) is fixedly connected to the output end of the third hydraulic cylinder (205), and the movable plate (207) is fixedly connected to the upper surface of the third hydraulic rod (206).
4. A double-sided heat treatment device for the outer surface of a whisker composite material according to claim 1, characterized in that: The sliding rod (208) is I-shaped, and the bottom of the sliding rod (208) is slidably connected to the T-slot of the movable plate (207), and the push plate (210) is fixedly connected to the side surface of the sliding rod (208) close to the heat treatment box (3).
5. The double-sided heat treatment device for the outer surface of a whisker composite material according to claim 1, characterized in that: The toothed rod (209) is fixedly connected to the side surface of the sliding rod (208), the toothed rod (209) is above the movable plate (207), and a toothed groove is provided on the side surface of the toothed rod (209) away from the sliding rod (208).
6. The double-sided heat treatment device for the outer surface of a whisker composite material according to claim 1, characterized in that: The servo motor (211) is fixedly connected to the upper surface of the moving plate (207), the rotating shaft (213) is fixedly connected to the output end of the servo motor (211), the gear (212) is fixedly connected to the cylindrical surface of the rotating shaft (213), and the gear (212) and the tooth groove of the tooth groove rod (209) are meshed.
7. The double-sided heat treatment device for the outer surface of a whisker composite material according to claim 1, characterized in that: The blocking frame (204) is fixedly connected to the upper surface of the material receiving plate (203), and the blocking frame (204) is through-connected on the side close to the heat treatment box (3).
8. The double-sided heat treatment device for the outer surface of a whisker composite material according to claim 1, characterized in that: A temperature sensor is arranged in the heating chamber of the heat treatment box (3); a display screen (4) is fixedly connected to the side surface of the heat treatment box (3); and the display screen (4) is connected to the temperature sensor in the heating chamber of the heat treatment box (3) via a data line.