Energy-saving and environment-friendly metal copper production flue gas filtering device

By using the design of shunt pipe, liquid nozzle, collection cover and drive blade in the copper smelting flue gas filter device, the problems of high-temperature flue gas treatment and filter cleaning are solved, the advantages of smoke cooling, heat utilization and filter cleaning are achieved, and the energy-saving and environmentally friendly performance of the equipment is improved.

CN222765900UActive Publication Date: 2025-04-18DEXING CITY YIFENG REGENERATION NONFERROUS METAL CO LTD

Patent Information

Application Number
CN202420567591.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-22
Publication Date
2025-04-18
Estimated Expiration
2034-03-22

AI Technical Summary

Technical Problem

The existing copper smelting flue gas filtration devices can easily lead to increased equipment temperature and damage to the structure when processing high-temperature flue gas, and have low filtration efficiency and unused heat. The filter screen is not cleaned in time and is prone to clogging.

Method used

A flue gas filter device including a shunt tube, a liquid nozzle, a collection cover and a driving blade is designed to mix high-temperature flue gas with liquid through the shunt tube to achieve cooling and heat utilization; the collecting cover and a driving blade are used for automatic cleaning of the filter screen to prevent clogging.

Benefits of technology

It effectively reduces the flue gas temperature, utilizes heat, improves the cleaning efficiency of the filter, extends the service life of the filter, and reduces energy consumption, achieving energy-saving and environmentally friendly effects.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an energy-saving and environment-friendly flue gas filtering device for metal copper production. The energy-saving and environment-friendly flue gas filtering device comprises a treatment barrel and a gas inlet, according to the utility model, by adopting the shunting pipes and the liquid nozzles, when the flue gas is treated, the flue gas introduced through the gas inlet is dispersed and conveyed by the plurality of groups of shunting pipes, and meanwhile, the outer sides of the shunting pipes are coated with liquid in a flowing manner, so that the high-temperature flue gas can transfer heat into the liquid through the pipe walls of the shunting pipes; on one hand, high-temperature flue gas is cooled, on the other hand, liquid is heated, the subsequently heated liquid can be used for plant heating or drinking, heat is effectively utilized, and then the flue gas can be gathered and sprayed out from the gas spray head. At the moment, the liquid sprayed by the flushing nozzle above can secondarily cool the flue gas and remove impurities in the flue gas, so that the filter quality of the filter screen is prevented from being influenced by too large impurities, meanwhile, the threat to the filter screen and personnel caused by too high temperature of the flue gas is avoided, and the device has the advantages of cooling the flue gas and utilizing heat.
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Description

Technical Field

[0001] The utility model relates to the technical field of metallurgical equipment, in particular to an energy-saving and environmentally friendly metal copper production fume filtering device. Background Art

[0002] The country's copper concentrates are gradually tending towards low-coarse hybridization. As the content of impurity elements such as elemental sulfur, fluorine, chlorine, lead, zinc, etc. in the flue gas produced by the smelting of copper raw materials becomes higher and higher, the flue gas composition and phase become more and more complex. During the copper smelting process, a large amount of volatile impurities and small dust particles in the raw materials are entrained into the flue gas.

[0003] The disclosure number of the existing public technology is: CN219111224U. A complex flue gas washing and purification device for copper smelting includes a purification liquid storage box, a sedimentation box, an air guide pipe, a liquid guide pipe, a liquid discharge frame, a filter element, and a knocking device: the sediment inside the sedimentation box enters the inside of the liquid discharge frame through the liquid guide pipe, and the liquid discharge frame is connected to the outside of the purification liquid storage box through a flange sealing sleeve, and an exhaust pipe is fixedly installed on the top of the sedimentation box; the filter element is fixedly installed inside the purification liquid storage box and extends upward to the outside of the purification liquid storage box; the utility model utilizes the collision between the knocking head and the knocking plate to continuously vibrate during filtering, so that the filter plate can shake off the filtered particles while filtering, avoiding the particles from sticking to the filter screen after filtration, and long-term contact causing clogging of the filter screen, while reducing the corrosion phenomenon and improving the service life of the filter screen.

[0004] However, the above patent still has certain disadvantages when used: the flue gas in the smelting process will have a high temperature. At this time, if the flue gas is directly discharged without cooling, it is easy to cause the overall temperature of the processing equipment to rise, resulting in damage to the internal structure. In addition, the above patent first introduces a large amount of flue gas into the air guide space and discharges it by increasing the pressure, which easily causes part of the flue gas to be unable to be discharged, causing the actual treated flue gas to be greatly reduced, and the heat contained in the flue gas cannot be utilized, which is not energy-saving and environmentally friendly. Moreover, the filter cleaning used for filtration requires the introduction of liquid after treatment to achieve cleaning operations. If the cleaning is not timely, it is easy to cause the filter to be blocked, affecting the subsequent flue gas treatment effect.

[0005] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content

[0006] 1. Technical issues to be resolved

[0007] In view of the deficiencies in the prior art, the utility model provides an energy-saving and environmentally friendly metal copper production fume filtration device, which has the advantages of smoke cooling, heat utilization, and filter cleaning, thereby solving the problems in the above-mentioned background technology.

[0008] (II) Technical solution

[0009] In order to achieve the above advantages of smoke cooling, heat utilization and filter cleaning, the specific technical solutions adopted by the utility model are as follows:

[0010] An energy-saving and environmentally friendly metal copper production fume filtration device comprises a treatment tube and an air inlet, wherein a lower sealing plate is sealed and installed at the bottom end of the treatment tube, a plurality of groups of shunt pipes are evenly installed at the top of the lower sealing plate, an upper sealing plate is installed at the top of the shunt pipe, and the upper sealing plate is sealed and connected to the treatment tube, the upper sealing plate and the lower sealing plate are both hollow structures, a water inlet pipe and a drain pipe are respectively installed through the positions on both sides of the treatment tube surface between the upper sealing plate and the lower sealing plate, the surface of the upper sealing plate is connected to the jet ring through a pipeline, a plurality of groups of gas nozzles are evenly installed around the surface of the jet ring, the jet ring is located in the middle position of the inner surface of the treatment tube, a collecting hood is fixedly installed at the middle position of the top of the upper sealing plate, a common guide plate is obliquely installed at one side of the inner part of the collecting hood, a driving shaft is rotatably connected to one side of the guide plate through the middle position of the bottom end of the inner part of the collecting hood, a plurality of groups of driving blades are installed around the bottom position of the driving shaft, a spray ring is installed directly above the jet rings, and a plurality of groups of flushing nozzles are evenly installed on the bottom surface of the spray ring.

[0011] Furthermore, a filter is installed at the top of the processing cylinder, a drive shaft is rotatably connected to the middle of the filter, and several groups of cleaning plates are symmetrically installed on the surface of the drive shaft at both sides of the filter, a brush is provided at the bottom of the cleaning plate, and the brush is in contact with the surface of the filter.

[0012] Furthermore, an air inlet is provided at the middle position of the bottom of the treatment cylinder, and the air inlet is connected to the lower sealing plate through a pipeline.

[0013] Furthermore, air outlets are symmetrically installed on both sides of the top of the processing cylinder.

[0014] Furthermore, the size of the spray ring is smaller than the size of the collection hood.

[0015] Furthermore, one side of the bottom of the collecting hood is connected to external equipment through a pipeline.

[0016] Furthermore, clean water pipes are symmetrically installed on both sides of the top of the spray ring.

[0017] Furthermore, a driving groove for driving the blades to rotate is provided at the bottom end of the collecting cover.

[0018] (III) Beneficial effects

[0019] Compared with the prior art, the utility model provides an energy-saving and environmentally friendly metal copper production fume filtration device, which has the following beneficial effects:

[0020] (1) The utility model adopts a shunt pipe and a liquid nozzle. When the flue gas is processed, the flue gas introduced through the air inlet will be dispersed and transported by multiple groups of shunt pipes. At the same time, the outer flow of the shunt pipe is wrapped with liquid. At this time, the high-temperature flue gas can transfer heat to the liquid through the wall of the shunt pipe, on the one hand, cooling the high-temperature flue gas, and on the other hand, heating the liquid. The liquid after subsequent heating can be used for heating the factory or drinking, so as to achieve effective utilization of heat. Then the flue gas can continue to be collected and sprayed out from the gas nozzle. At this time, the liquid sprayed by the flushing nozzle above can perform secondary cooling on the flue gas and remove the particulate impurities therein, avoiding the influence of excessive impurities on the filtering quality of the filter screen, and at the same time avoiding the threat of excessive flue gas temperature to the filter screen and personnel, which has the advantages of smoke cooling and heat utilization.

[0021] (2) The utility model adopts a collecting hood and driving blades. When the flue gas is subjected to secondary cooling, the falling liquid will gather inside the collecting hood. Since the inclined structure on one side of the collecting hood can make the falling liquid flow along the side surface with a larger inclination, the flowing liquid can impact the driving blades at the bottom and drive the driving shaft to rotate. At this time, the rotation of the driving shaft can drive the cleaning plates on both sides of the filter to rotate, thereby cleaning the filter surface and preventing particles in the flue gas from adhering to the holes and clogging the holes, thereby improving the filtering quality of the flue gas. In addition, the cleaning of the filter does not require additional power equipment to drive it, which can reduce the overall energy consumption and improve the overall energy-saving and environmental protection effect, and has the advantage of filter cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0023] Figure 1 This is a schematic diagram of the structure of an energy-saving and environmentally friendly metal copper production fume filtration device proposed by the utility model;

[0024] Figure 2 It is a schematic diagram of the internal structure of the collection cover of the utility model;

[0025] Figure 3 It is a structural schematic diagram of the drive shaft and the cleaning plate of the utility model;

[0026] Figure 4 It is a structural schematic diagram of the spray ring of the utility model.

[0027] In the figure:

[0028] 1. Treatment cylinder; 2. Air outlet; 3. Filter; 4. Drive shaft; 5. Cleaning plate; 6. Brush; 7. Cleaning water pipe; 8. Spray ring; 9. Flushing nozzle; 10. Jet ring; 11. Gas nozzle; 12. Collection cover; 13. Drive groove; 14. Water inlet pipe; 15. Diverter pipe; 16. Air inlet; 17. Drive blade; 18. Lower sealing plate; 19. Drain pipe; 20. Upper sealing plate; 21. Guide plate. DETAILED DESCRIPTION

[0029] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0030] According to an embodiment of the utility model, an energy-saving and environmentally friendly metal copper production fume filtering device is provided.

[0031] The present invention is now further described in conjunction with the accompanying drawings and specific implementation methods. Figure 1-4As shown, according to an embodiment of the utility model, an energy-saving and environmentally friendly metal copper production fume filtration device includes a treatment tube 1 and an air inlet 16. A lower sealing plate 18 is sealed and installed at the bottom end of the treatment tube 1. A plurality of groups of diverter pipes 15 are evenly installed at the top of the lower sealing plate 18. An upper sealing plate 20 is installed at the top of the diverter pipe 15, and the upper sealing plate 20 is sealed and connected to the treatment tube 1. The upper sealing plate 20 and the lower sealing plate 18 are both hollow structures. A water inlet pipe 14 and a drain pipe 19 are respectively installed on both sides of the surface of the treatment tube 1 between the upper sealing plate 20 and the lower sealing plate 18. The surface of the upper sealing plate 20 is connected to the jet ring 10 through a pipeline. The surface of the jet ring 10 is evenly installed. A number of groups of gas nozzles 11 are evenly installed around, the jet ring 10 is located in the middle of the inner surface of the treatment tube 1, a collecting hood 12 is fixedly installed in the middle of the top of the upper sealing plate 20, and a guide plate 21 is installed obliquely on one side of the inner part of the collecting hood 12. A driving shaft 4 is rotatably connected to one side of the guide plate 21 penetrating through the middle of the bottom end of the inner part of the collecting hood 12, and a number of groups of driving blades 17 are installed around the bottom of the driving shaft 4. A spray ring 8 is installed just above the jet ring 10, and a number of groups of flushing nozzles 9 are evenly installed on the bottom surface of the spray ring 8. There is a gap between the installation position of the cleaning water pipe 7 on the surface of the spray ring 8 and the running track of the brush 6, so as to ensure that there is no interference between the two.

[0032] In one embodiment, a filter screen 3 is installed at the top position inside the processing cylinder 1, a driving shaft 4 is rotatably connected to the middle position of the filter screen 3, and a plurality of cleaning plates 5 are symmetrically installed on the surface of the driving shaft 4 at both sides of the filter screen 3. A brush 6 is provided at the bottom position of the cleaning plate 5, and the brush 6 is in contact with the surface of the filter screen 3. The brush 6 is provided to clean the surface of the filter screen 3.

[0033] In one embodiment, an air inlet 16 is provided in the middle of the bottom of the treatment tube 1. The air inlet 16 is connected to the lower sealing plate 18 through a pipeline. The air inlet 16 is provided to introduce the fume generated during the production of metallic copper for treatment.

[0034] In one embodiment, air outlets 2 are symmetrically installed on both sides of the top of the treatment tube 1. The air outlets 2 are provided to guide the flue gas after cooling and removal of particulate impurities, so as to facilitate the processing operation of subsequent equipment.

[0035] In one embodiment, the size of the spray ring 8 is smaller than that of the collecting hood 12. The size is set to ensure that the liquid sprayed from the spray ring 8 can be smoothly collected by the collecting hood 12 after acting on the flue gas, thereby avoiding waste and pollution.

[0036] In one embodiment, one side of the bottom of the collection hood 12 is connected to external equipment through a pipe. The setting of the pipe at the bottom of the collection hood 12 is to facilitate the discharge and collection of waste water used for flushing and impurities in the flue gas for subsequent processing.

[0037] In one embodiment, clean water pipes 7 are symmetrically installed on both sides of the top of the spray ring 8, and the clean water pipes 7 can be connected to an external pump body to realize the water supply operation.

[0038] In one embodiment, a driving groove 13 is provided at the bottom end of the collecting hood 12 for driving the blades 17 to rotate. The driving groove 13 is provided to allow the liquid used for flushing the flue gas to impact the driving blades 17 along a certain trajectory and thereby drive the driving shaft 4 to rotate, so that it can drive the brush 6 to clean the surface of the filter 3, thereby preventing dust in the flue gas from adhering to the filter 3 and causing the holes of the filter 3 to be blocked, thereby affecting the overall filtering effect.

[0039] Working principle: In actual use, personnel can connect the high-temperature flue gas generated during the production of the metal copper that needs to be processed to the air inlet 16 through a pipe. At this time, the high-temperature flue gas will enter the lower sealing plate 18 through it, and be diverted into multiple diversion pipes 15 between the lower sealing plate 18 and the upper sealing plate 20, and then the high-temperature flue gas will be transported through the diversion pipe 15. At the same time, liquid can be introduced into the outside of the diversion pipe 15. At this time, the high-temperature flue gas can transfer heat to the inside of the liquid through the pipe wall of the diversion pipe 15, which can realize the cooling of the high-temperature flue gas on the one hand and the heating of the liquid on the other hand. The liquid after subsequent heating can be used for heating the factory or drinking, so as to realize the effective utilization of heat, improve the overall energy-saving and environmental protection effect of the device, and facilitate better use. Then the flue gas diverted through the diversion pipe 15 can be gathered again and sprayed through the gas nozzles 11 on the surface of the jet rings 10 on both sides. At this time, the ejected flue gas can contact the liquid generated by the falling flushing nozzle 9. At this time, the flue gas Solid particles in the air can be adsorbed, and secondary cooling of the flue gas can be achieved to prevent high-temperature flue gas from causing burns to personnel. Then the falling liquid will gather inside the collection hood 12. Due to the inclined structure on one side of the collection hood 12, the falling liquid can flow along the surface of the side with a larger inclination. At this time, the flowing liquid can impact the driving blades 17 at the bottom and drive the driving shaft 4 to rotate. At this time, the rotation of the driving shaft 4 can drive the cleaning plates 5 on both sides of the filter 3 to rotate, so as to achieve the cleaning operation of the surface of the filter 3, prevent the particles in the flue gas from adhering to the holes and causing blockage, and improve the filtering quality of the flue gas. The cleaning of the filter 3 does not require additional power equipment to drive, which can reduce the overall energy consumption and improve the overall energy-saving and environmental protection effect. Then the secondary cooled flue gas is filtered through the filter 3 and finally discharged from the outlet 2 into another processing equipment for secondary treatment, thereby improving the overall treatment quality of the flue gas and reducing subsequent pollution. The device as a whole has the advantages of smoke cooling, heat utilization and filter cleaning.

[0040] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0041] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An energy-saving and environmentally friendly metal copper production fume filtration device, comprising a treatment cylinder (1) and an air inlet (16), characterized in that: A lower sealing plate (18) is sealedly installed at the bottom end of the treatment tube (1), and a plurality of groups of flow distribution pipes (15) are evenly installed at the top of the lower sealing plate (18). An upper sealing plate (20) is installed at the top of the flow distribution pipe (15), and the upper sealing plate (20) is sealedly connected to the treatment tube (1). The upper sealing plate (20) and the lower sealing plate (18) are both hollow structures. A water inlet pipe (14) and a drain pipe (19) are respectively installed through the upper sealing plate (20) and the lower sealing plate (18) at positions on both sides of the surface of the treatment tube (1). The surface of the upper sealing plate (20) is connected to the jet ring (10) through a pipeline. The jet ring (10) has a A plurality of groups of gas nozzles (11) are evenly mounted around the surface, the jet ring (10) is located in the middle of the inner surface of the treatment tube (1), a collecting hood (12) is fixedly mounted in the middle of the top of the upper sealing plate (20), a guide plate (21) is obliquely mounted on one side of the inner part of the collecting hood (12), a driving shaft (4) is rotatably connected to one side of the guide plate (21) penetrating through the middle of the inner bottom end of the collecting hood (12), a plurality of groups of driving blades (17) are mounted around the bottom of the driving shaft (4), a spray ring (8) is mounted directly above the jet ring (10), and a plurality of groups of flushing nozzles (9) are evenly mounted on the bottom surface of the spray ring (8).

2. The energy-saving and environmentally friendly metal copper production fume filtration device according to claim 1 is characterized in that: A filter screen (3) is installed at the top end of the treatment cylinder (1), a driving shaft (4) is rotatably connected to the middle of the filter screen (3), and a plurality of groups of cleaning plates (5) are symmetrically installed on the surface of the driving shaft (4) at both sides of the filter screen (3), and a brush (6) is provided at the bottom of the cleaning plate (5), and the brush (6) is in contact with the surface of the filter screen (3).

3. The energy-saving and environmentally friendly metal copper production fume filtration device according to claim 1 is characterized in that: An air inlet (16) is provided at the middle position of the bottom of the treatment cylinder (1), and the air inlet (16) is connected to the lower sealing plate (18) via a pipeline.

4. The energy-saving and environmentally friendly metal copper production fume filtration device according to claim 1 is characterized in that: Air outlets (2) are symmetrically mounted on both sides of the top of the treatment cylinder (1).

5. The energy-saving and environmentally friendly metal copper production fume filtration device according to claim 1 is characterized in that: The size of the spray ring (8) is smaller than the size of the collecting hood (12).

6. The energy-saving and environmentally friendly metal copper production fume filtration device according to claim 1 is characterized in that: One side of the bottom of the collecting hood (12) is connected to external equipment via a pipeline.

7. The energy-saving and environmentally friendly metal copper production fume filtration device according to claim 1 is characterized in that: Cleaning water pipes (7) are symmetrically installed on both sides of the top of the spray ring (8).

8. The energy-saving and environmentally friendly metal copper production fume filtration device according to claim 1 is characterized in that: A driving groove (13) for driving the blades (17) to rotate is provided at the bottom end of the collecting cover (12).

Citation Information

Patent Citations

  • Copper smelting complex flue gas washing and purifying device

    CN219111224U

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