Alcohol-based fuel production raw material mixing machine with inner wall scraping structure
By designing a mixer with an inner wall scraping structure in an alcohol-based fuel production equipment, the problem of reduced friction consumption and scraping capacity of the rubber sleeve of the existing equipment is solved, and the stability and stirring efficiency of the equipment are improved.
Patent Information
- Application Number
- CN202420930992.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-04-30
AI Technical Summary
After long-term use of existing alcohol-based fuel production equipment, the rubber sleeve will be frictionally consumed, and the entire annular column needs to be disassembled and replaced, which is time-consuming and labor-intensive, and the scraping capacity is reduced, resulting in unclear stickiness of the inner wall raw materials.
An alcohol-based fuel production raw material mixer with an inner wall scraping structure was designed, and the support legs of four square hollow long tube structures were used to provide stable support. The scraping mechanism was set as a plate-shaped structure with a square edge, which increased the scratching force, and the crushing scraper was driven to rotate at high speed through the gear rod head, and the hard attachment was broken in combination with an irregular concave and convex structure.
It improves the stability and overall quality of the equipment, enhances the mixing effect and stirring efficiency of raw materials, ensures the cleanliness of the inner wall of the tank, and avoids the problem of sticking raw materials.
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Figure CN222766143U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of alcohol-based fuel raw material mixing equipment, in particular to an alcohol-based fuel production raw material mixer with an inner wall scraping structure. Background Art
[0002] Alcohol-based fuel is a fuel mainly composed of alcohols (such as methanol, ethanol, butanol, etc.). It exists in liquid or solid form. However, the existing alcohol-based fuel production equipment has shortcomings, such as:
[0003] Announcement No.: CN212915543U describes an alcohol-based fuel stirring device for uniformly stirring raw materials, the device includes a discharge pipe, the alcohol-based fuel stirring device for uniformly stirring raw materials also includes a rubber sleeve, an annular column and an annular groove, the outer side of the discharge pipe is sleeved with a rubber sleeve, the rubber sleeve is slidably connected to the discharge pipe, the outer side of the rubber sleeve is sleeved with an annular column, the annular column includes an annular upper end face, and the annular upper end face of the annular column is provided with an annular groove. Since the device adopts a rubber sleeve wrapping method to perform scraping operations, the rubber will be gradually consumed by friction after long-term use, and replacement requires disassembly of the entire annular column, which will be extremely time-consuming and labor-intensive, and due to friction, its scraping ability will continue to decline, resulting in the problem of the raw materials on the inner wall being firmly stuck. Utility Model Content
[0004] The purpose of the utility model is to provide an alcohol-based fuel production raw material mixer with an inner wall scraping structure, so as to solve the problem that the equipment on the existing market proposed in the above background technology adopts a rubber sleeve wrapping method to perform scraping operations. After long-term use, the rubber will be gradually consumed by friction, and replacement requires the disassembly of the entire annular column, which will be extremely time-consuming and labor-intensive. In addition, due to friction, its scraping ability will continue to decline, resulting in the problem of the inner wall raw materials being firmly stuck.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an alcohol-based fuel production raw material mixer with an inner wall scraping structure, comprising a tank body, support legs, a motor, a support block and a support frame;
[0006] A support block is installed on the upper surface of the tank body, a motor is arranged above the support block, a discharge interface is arranged below the tank body, and support legs are arranged outside the tank body, a transmission shaft is installed below the motor, support frames are installed on both sides of the transmission shaft, a spoiler is installed on the left side of the support frame, and a scraping mechanism is arranged on the right side of the support frame, fixing bolts are arranged on the side of the scraping mechanism, and a gear rod head is installed on the top of the scraping mechanism, and a crushing scraper rod is arranged at the bottom of the gear rod head.
[0007] As a preferred technical solution of the utility model, the outer surface of the tank body is fixedly connected to a support leg, and the support leg has four mutually symmetrically distributed support legs, and the support leg is a square hollow long tube structure;
[0008] By adopting the above technical solution, the equipment can provide stable support for the operation of the equipment by distributing four supporting legs on the outer surface of the tank body, and the supporting legs are square hollow long tube structures, which can reduce the overall weight of the equipment while ensuring the stability of the support.
[0009] As a preferred technical solution of the utility model, a support block is fixedly connected above the center point of the top of the tank body, the support block is provided with a through hole occupying half of the diameter of the support block, and the upper surface of the support block is fixedly connected to the motor;
[0010] By adopting the above technical solution, the device sets a through hole in the support block at the bottom of the motor, so that the operating status of the transmission shaft can be observed when the device is running, so as to facilitate the monitoring of the device and ensure the safety of the device.
[0011] As a preferred technical solution of the utility model, the transmission shaft is fixedly connected to the bottom of the motor, and the two sides of the transmission shaft are fixedly connected to the support frame, the outer side of the support frame is provided with a groove, and the inner side of the support frame is fixedly connected to the spoiler, and the two sides of the transmission shaft are fixedly connected to the same spoiler;
[0012] By adopting the above technical solution, the equipment can greatly improve the mixing effect of raw materials during the operation of the equipment by installing spoilers on the inner side of the support frame and on both sides of the transmission shaft, thereby improving the output and efficiency of the equipment.
[0013] As a preferred technical solution of the utility model, the scraping mechanism is slidably connected to the support frame, the scraping mechanism is a plate-like structure extending from the inside to the outside, the edge of the trapezoidal structure is square, and there are four scraping mechanisms in total, which are arranged in parallel on the right side of the support frame and are installed with fixing bolts;
[0014] By adopting the above technical solution, the equipment can maximize the scraping force by setting the scraping mechanism as a plate-shaped structure with square edges to scrape off and break all the raw material lumps sticking on the inner wall of the tank body, while the bolt fixing structure is simple and easier to install and maintain.
[0015] As a preferred technical solution of the utility model, the scraping mechanism is configured to be arc-shaped, and the contact area between the scraping mechanism and the inner wall of the tank body is an inclined surface;
[0016] By adopting the above technical solution, the equipment can form a shovel-like structure by making the contact area between the scraping mechanism and the inner wall of the tank body an inclined surface, so as to scrape off the sticky raw materials on the inner wall of the tank body, and the scraping mechanism is arranged in an arc shape, which can play a role of turbulence after shoveling, thereby improving the stirring efficiency of the equipment.
[0017] As the preferred technical solution of the utility model, the support frame is rotatably connected to the gear rod head on both sides, the gear is fixedly connected to the inner wall of the tank body and meshes with the gear rod head, the gear rod head is fixedly connected to a crushing scraper rod below, and the outer surface of the crushing scraper rod is set to an irregular concave-convex structure.
[0018] By adopting the above technical solution, the equipment can mesh with the gear rod head through the fixed connecting gear on the inner wall of the tank, and can drive the crushing scraper rod to rotate at high speed at a huge gear ratio. In addition, due to the irregular concave-convex structure on the outer surface of the crushing scraper rod, all hard attachments can be broken up, further improving the mixing efficiency and ensuring the cleanliness of the equipment.
[0019] Compared with the prior art, the beneficial effects of the utility model are:
[0020] 1. The equipment can provide stable support for the operation of the equipment by distributing four supporting legs on the outer surface of the tank, and the supporting legs are square hollow long tube structures, which can reduce the overall weight of the equipment while ensuring the stability of the support;
[0021] 2. The equipment can greatly improve the mixing effect of raw materials during the operation of the equipment by installing spoilers on the inner side of the support frame and on both sides of the transmission shaft, thereby improving the output and efficiency of the equipment;
[0022] 3. The scraping mechanism is set as a plate structure with a square edge, which can maximize the scraping force to scrape and break all the raw material lumps sticking on the inner wall of the tank. The bolt fixing structure is simple and convenient for installation and maintenance.
[0023] 4. The equipment forms a shovel-like structure by making the contact area between the scraping mechanism and the inner wall of the tank an inclined surface, so as to scrape off the sticky raw materials on the inner wall of the tank. The scraping mechanism is set in an arc shape, which can play a role of disturbing the flow after shoveling, thereby improving the mixing efficiency of the equipment.
[0024] 5. The equipment meshes with the gear rod head through a fixed connecting gear on the inner wall of the tank. The crushing scraper rod can be driven to rotate at high speed at a huge gear ratio. In addition, the irregular concave-convex structure on the outer surface of the crushing scraper rod can break all hard attachments, further improve the mixing efficiency and ensure the cleanliness of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a left-side perspective structural diagram of the utility model;
[0026] Figure 2 This is a front structural schematic diagram of the utility model;
[0027] Figure 3 This is a schematic diagram of the cross-sectional front structure of the utility model;
[0028] Figure 4 This is a schematic diagram of the three-dimensional structure of the utility model from the left side of the section;
[0029] Figure 5 This is a front structural schematic diagram of a support frame according to a second embodiment of the utility model;
[0030] Figure 6 This is a left-side perspective structural diagram of the support frame of Embodiment 2 of the utility model;
[0031] Figure 7 This is a front structural diagram of a support frame according to a third embodiment of the utility model;
[0032] Figure 8 This is a schematic diagram of the left-side stereoscopic structure of the support frame of Embodiment 3 of the present utility model.
[0033] In the figure: 1. tank body; 2. support legs; 3. motor; 4. support block; 5. discharge interface; 6. fixing bolts; 7. spoiler; 8. scraper mechanism; 9. transmission shaft; 10. gear rod head; 11. crushing scraper rod; 12. support frame. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0035] See also Figure 1-8 , the utility model technical solution: a power generation engine with a shock absorbing structure, embodiment 1
[0036] Specific reference Figure 1-4 , including a tank body 1, a support leg 2, a motor 3, a support block 4, a discharge interface 5, a fixing bolt 6, a spoiler 7, a scraping mechanism 8, a transmission shaft 9, a gear rod head 10, a crushing scraper rod 11 and a support frame 12;
[0037] A support block 4 is installed on the upper surface of the tank body 1, and a motor 3 is arranged above the support block 4. The outer surface of the tank body 1 is fixedly connected to the support leg 2. There are four support legs 2 that are symmetrically distributed, and the support leg 2 is a square hollow long tube structure. The device can provide stable support for the operation of the device by distributing four support legs 2 on the outer surface of the tank body 1, and the support leg 2 is a square hollow long tube structure, which can reduce the overall weight of the device while ensuring the stability of the support. A discharge interface 5 is arranged below the tank body 1, and a support leg 2 is arranged on the outside of the tank body 1. The support block 4 is fixedly connected above the center point of the top of the tank body 1. The support block 4 is provided with a through hole that occupies half of the diameter of the support block 4, and the upper surface of the support block 4 is fixedly connected to the motor 3. The device can observe the operating status of the transmission shaft 9 when the device is running by arranging a through hole in the support block 4 at the bottom of the motor 3, so as to facilitate the monitoring of the equipment and ensure the safety of the equipment. A transmission shaft 9 is installed below the motor 3, and support frames 12 are installed on both sides of the transmission shaft 9. The transmission shaft 9 is fixedly connected to the bottom of the motor 3, and the support frames 12 are fixedly connected to both sides of the transmission shaft 9. A groove is provided on the outside of the support frame 12, and a spoiler 7 is fixedly connected to the inside of the support frame 12, and the same spoiler 7 is fixedly connected to both sides of the transmission shaft 9. The equipment can greatly improve the mixing effect of the raw materials during the operation of the equipment by installing spoilers 7 on the inside of the support frame 12 and on both sides of the transmission shaft 9, so as to improve the output and efficiency of the equipment. A spoiler 7 is installed on the left side of the support frame 12, and a scraping mechanism 8 is arranged on the right side of the support frame 12. A fixing bolt 6 is arranged on the side of the scraping mechanism 8, and a gear rod head 10 is installed on the top of the scraping mechanism 8. A crushing scraper rod 11 is provided at the bottom of the wheel rod head 10, and the scraping mechanism 8 is slidably connected to the support frame 12. The scraping mechanism 8 is a plate-like structure, and the edge of the trapezoidal structure extending from the inside to the outside is square. There are four scraping mechanisms 8 arranged in parallel on the right side of the support frame 12 and installed with fixing bolts 6. By setting the scraping mechanism 8 as a plate-like structure with a square edge, the equipment can maximize the scratching force to scrape and break all the raw material lumps sticking on the inner wall of the tank body 1, and the bolt fixing structure is simple and convenient for installation and maintenance.
[0038] Embodiment 2
[0039] Specific reference Figure 5 and Figure 6 , the difference between this embodiment and the first embodiment is that: the scraping mechanism 8 is set to be an arc shape, and the contact area between the scraping mechanism 8 and the inner wall of the tank body 1 is an inclined surface;
[0040] By adopting the above technical solution, the equipment can form a shovel-like structure by making the contact area between the scraping mechanism 8 and the inner wall of the tank body 1 an inclined surface, so as to scrape off the sticky raw materials on the inner wall of the tank body 1, and the scraping mechanism 8 is set to be an arc shape, which can play a role of turbulence after shoveling, thereby improving the stirring efficiency of the equipment.
[0041] Embodiment 3
[0042] Specific reference Figure 7 and Figure 8 The difference between this embodiment and the first embodiment is that the support frame 12 is rotatably connected to the gear rod head 10 on both sides, the gear is fixedly connected on the inner wall of the tank body 1 and meshes with the gear rod head 10, and the crushing scraper rod 11 is fixedly connected below the gear rod head 10, and the outer surface of the crushing scraper rod 11 is set to an irregular concave-convex structure.
[0043] By adopting the above technical solution, the equipment meshes with the gear rod head 10 through a fixed connection gear on the inner wall of the tank body 1, and can drive the crushing scraper 11 to rotate at a high speed at a huge gear ratio. In addition, due to the irregular concave-convex structure on the outer surface of the crushing scraper 11, all hard attachments can be broken up, thereby further improving the mixing efficiency and ensuring the cleanliness of the equipment.
[0044] Thereby completing a series of tasks, the contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0045] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An alcohol-based fuel production raw material mixer with an inner wall scraping structure, comprising a tank body (1), a support leg (2), a motor (3), a support block (4) and a support frame (12), characterized in that: A support block (4) is installed on the upper surface of the tank body (1), a motor (3) is arranged above the support block (4), a discharge interface (5) is arranged below the tank body (1), and a support leg (2) is arranged on the outside of the tank body (1), a transmission shaft (9) is installed below the motor (3), support frames (12) are installed on both sides of the transmission shaft (9), a spoiler (7) is installed on the left side of the support frame (12), and a scraping mechanism (8) is arranged on the right side of the support frame (12), a fixing bolt (6) is arranged on the side of the scraping mechanism (8), a gear rod head (10) is installed on the top of the scraping mechanism (8), and a crushing scraper (11) is arranged at the bottom of the gear rod head (10).
2. The alcohol-based fuel production raw material mixer with an inner wall scraping structure according to claim 1, characterized in that: The outer surface of the tank body (1) is fixedly connected to a support leg (2), the support leg (2) has four legs distributed symmetrically with each other, and the support leg (2) is a square hollow long tube structure.
3. The alcohol-based fuel production raw material mixer with an inner wall scraping structure according to claim 2, characterized in that: A support block (4) is fixedly connected above the center point of the top of the tank body (1); the support block (4) is provided with a through hole that occupies half the diameter of the support block (4); and the upper surface of the support block (4) is fixedly connected to the motor (3).
4. The alcohol-based fuel production raw material mixer with an inner wall scraping structure according to claim 3, characterized in that: The transmission shaft (9) is fixedly connected to the bottom of the motor (3), and the two sides of the transmission shaft (9) are fixedly connected to the support frame (12), the outer side of the support frame (12) is provided with a groove, and the inner side of the support frame (12) is fixedly connected to the spoiler (7), and the two sides of the transmission shaft (9) are fixedly connected to the same spoiler (7).
5. The alcohol-based fuel production raw material mixer with an inner wall scraping structure according to claim 4, characterized in that: The scraping mechanism (8) is slidably connected to the support frame (12); the scraping mechanism (8) is a plate-like structure with a trapezoidal structure extending from the inside to the outside and having a square edge; and there are four scraping mechanisms (8) arranged in parallel on the right side of the support frame (12) and mounted using fixing bolts (6).
6. The alcohol-based fuel production raw material mixer with an inner wall scraping structure according to claim 5, characterized in that: The scraping mechanism (8) is arranged in an arc shape, and the contact area between the scraping mechanism (8) and the inner wall of the tank body (1) is an inclined surface.
7. The alcohol-based fuel production raw material mixer with an inner wall scraping structure according to claim 6, characterized in that: The two sides of the support frame (12) are rotatably connected to the gear rod head (10), the inner wall of the tank body (1) is fixedly connected to a gear that meshes with the gear rod head (10), the lower part of the gear rod head (10) is fixedly connected to a crushing scraper rod (11), and the outer surface of the crushing scraper rod (11) is arranged to have an irregular concave-convex structure.
Citation Information
Patent Citations
Alcohol-based fuel stirring equipment capable of uniformly stirring raw materials
CN212915543U