Anti-blocking reaction kettle for producing self-luminous marking material

By designing the sliding cooperation between the discharge main pipe and the sub-pipe in the reactor and the use of cleaning components, the problem of easy blockage of the reactor in the production of self-luminous marking material is solved, and the smooth and efficient material discharge is achieved.

CN222766327UActive Publication Date: 2025-04-18WELL ROAD MACHINERY CO LTD
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Patent Information

Application Number
CN202421558512.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-04-18
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

During the production process of self-luminous marking materials, the reactor is prone to blockage of the discharge port due to the stickiness of the material and particles, resulting in the inability to discharge the material.

Method used

A reactor to prevent blockage is designed, and the discharge main pipe and the discharge sub-pipe are cooperated with each other. The screw is driven by a servo motor to slide the discharge sub-pipe, and the length of the discharge channel is changed to avoid blockage. In addition, cleaning elements and scraping elements are provided, including adjustment cylinders, cleaning discs, rotating motors, rotating shafts and cleaning cones, for real-time cleaning and drilling of holes to eliminate clogs.

Benefits of technology

It effectively prevents material discharge problems caused by blockage in the self-luminous marking material production process of the reactor, ensuring smooth and efficient production process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an anti-blocking reaction kettle for producing a self-luminous marking material, which comprises a reaction kettle body, a feeding pipeline arranged at the top of the reaction kettle body and a discharging pipeline arranged on the bottom wall of the reaction kettle body, and a material mixing mechanism is also arranged in the reaction kettle body and is used for mixing the raw materials of the self-luminous marking material. According to the discharging device, through mutual cooperation of the main discharging pipe and the auxiliary discharging pipe, in the discharging process, a servo motor can be started to enable an adjusting lead screw to rotate, a boss is made to drive the auxiliary discharging pipe to slide towards the surface direction of the main discharging pipe under the action of driving force, and if raw materials for preparing the self-luminous marking material are about to be blocked in the auxiliary discharging pipe, the auxiliary discharging pipe is not blocked in the main discharging pipe; and the blockage part can be directly exposed to realize dredging by moving the discharging channel, so that the balance during discharging is broken by continuously changing the length of the discharging channel, and the possibility of blocking at a certain point is reduced.
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Description

Technical Field

[0001] The utility model relates to the field of self-luminous marking materials, in particular to a reaction kettle for producing self-luminous marking materials which can prevent blockage. Background Art

[0002] A reactor is broadly understood as a container for physical or chemical reactions. The heating, evaporation, cooling and low-speed mixing functions required by the process are realized through the structural design and parameter configuration of the container. The structural design and parameter configuration of the container are carried out according to different process conditions. The design conditions, process, inspection, manufacturing and acceptance must be based on relevant technical standards to achieve the heating, evaporation, cooling and low-speed mixing reaction functions required by the process. Reactors are required for processing in the production of self-luminous marking materials.

[0003] At present, in the process of processing self-luminous marking materials in the reactor, it is found that due to the certain viscosity of the material and the possibility of particles in the self-luminous marking material in some cases, the discharge port is easily blocked during the discharge process. Therefore, a reactor for producing self-luminous marking materials that prevents blockage is proposed. Utility Model Content

[0004] The utility model aims to provide a reaction kettle for producing self-luminous marking materials which can prevent clogging, thereby solving the problem that the existing reaction kettle for producing self-luminous marking materials which can prevent clogging is easy to be blocked during use, resulting in the inability to discharge materials.

[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0006] A reaction kettle for producing self-luminous marking materials that prevents clogging, comprising a reaction kettle body, a feeding pipeline arranged on the top of the reaction kettle body and a discharge pipeline arranged on the bottom wall of the reaction kettle body, a mixing mechanism arranged in the reaction kettle body for mixing raw materials of self-luminous marking materials, and also comprising;

[0007] A discharge main pipe is arranged at the bottom of the reactor body and is connected and fixed to the discharge pipe. A discharge auxiliary pipe is provided on the surface of the discharge main pipe. The discharge auxiliary pipe and the discharge main pipe together form a discharge channel.

[0008] A connecting seat, which is threadedly assembled on the bottom of the discharge auxiliary pipe, and a cleaning element is provided on the connecting seat for cleaning the material in the discharge channel;

[0009] The cleaning element comprises an adjusting cylinder arranged at the center of the connecting seat and a cleaning disc fixedly connected to the top of the adjusting cylinder.

[0010] As a preferred technical solution of the present application, the outer diameter of the cleaning disk is one third of the inner diameter of the discharge main pipe.

[0011] As a preferred technical solution of the present application, a servo motor is fixed to the top of the outer side of the discharge main pipe, and the output end of the servo motor is connected to an adjusting screw; a boss is extended at the top of the outer side of the discharge sub-pipe at the position corresponding to the adjusting screw, and the adjusting screw is threadedly matched with the boss, and the discharge sub-pipe is driven by the adjusting screw to slide along the height direction of the discharge main pipe.

[0012] As a preferred technical solution of the present application, a telescopic frame is installed on the surface of the connecting seat by bolt fastening; a scraping element is connected to the telescopic frame for scraping the self-luminous marking material blocked in the discharge channel.

[0013] As a preferred technical solution of the present application, the scraping element includes a rotating motor fixed on the telescopic frame, a rotating shaft connected to the output end of the rotating motor, and a rotating disk connected to the top end of the rotating shaft;

[0014] The rotating shaft penetrates the adjusting cylinder and is connected with the rotating disk, and the rotating disk is rotatably connected with the cleaning disk through a sliding groove.

[0015] As a preferred technical solution of the present application, a cleaning cone is fixed on the top of the rotating disk.

[0016] 1. Through the cooperation between the main discharge pipe and the auxiliary discharge pipe, the servo motor can be started to rotate the adjusting screw during the discharge process, so that the boss is driven by the driving force to drive the auxiliary discharge pipe to slide toward the surface of the main discharge pipe. If the raw material for preparing the self-luminous marking material is about to be blocked in the auxiliary discharge pipe, the blocked part can be directly exposed by moving it to achieve dredging, thereby breaking the balance during discharge by constantly changing the length of the discharge channel, reducing the possibility of blockage at a certain point;

[0017] If the material of the luminous marking line is blocked in the main discharge pipe, the cleaning plate on the auxiliary discharge pipe will also move continuously in the pipe due to the continuous reciprocating lifting and lowering of the auxiliary discharge pipe to conduct it in real time to avoid blockage;

[0018] 2. Through the cleaning element, if the pipeline is accidentally blocked and the reciprocating cleaning disc still cannot avoid unblocking or the blockage cannot be unblocked, the rotating motor can be started to drive the cleaning cone to rotate, so as to achieve punching and cleaning of the blocked area, thereby realizing the rapid unblocking of the reactor. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the structure of this application;

[0020] Figure 2 This is a schematic diagram of the cleaning element in the present application in use state;

[0021] Figure 3 This is a schematic diagram of the disassembly structure of the discharge main pipe and the scraping element of the present application;

[0022] Figure 4 This is a schematic diagram of the internal structure of the main discharge pipe and the auxiliary discharge pipe of this application;

[0023] Figure 5 This is a schematic diagram of the scraping element structure of the present application;

[0024] Figure 6 This is a schematic diagram of the cross-sectional structure of the scraping element of the present application.

[0025] Indications in the figure: 1. Reactor body; 2. Discharging main pipe; 3. Cleaning element; 5. Telescopic frame; 6. Scraping element;

[0026] 11. Feeding pipeline; 12. Discharging pipeline; 13. Mixing mechanism;

[0027] 21. Discharging auxiliary pipe; 22. Connecting seat; 23. Servo motor; 24. Adjusting screw rod; 25. Boss;

[0028] 31. Adjustment cylinder; 32. Cleaning plate;

[0029] 51. Bolts;

[0030] 61. Rotating motor; 62. Rotating shaft; 63. Rotating disk; 64. Cleaning cone. DETAILED DESCRIPTION

[0031] To make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be described clearly and completely in conjunction with the accompanying drawings. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments.

[0032] like Figure 1-Figure 6 As shown, a reaction kettle for producing self-luminous marking materials to prevent clogging includes a reaction kettle body 1, a feeding pipeline 11 arranged on the top of the reaction kettle body 1 and a discharge pipeline 12 arranged on the bottom wall of the reaction kettle body 1, and a mixing mechanism 13 is also arranged in the reaction kettle body 1 for mixing the raw materials of the self-luminous marking materials, and also includes;

[0033] The discharge main pipe 2 is arranged at the bottom of the reactor body 1 and is connected and fixed to the discharge pipe 12. A discharge auxiliary pipe 21 is provided on the surface of the discharge main pipe 2. The discharge auxiliary pipe 21 and the discharge main pipe 2 together form a discharge channel.

[0034] The connecting seat 22 is threadedly assembled on the bottom of the discharge auxiliary pipe 21. The connecting seat 22 is provided with a cleaning element 3 for cleaning the material in the discharge channel, wherein the cleaning element 3 includes an adjusting cylinder 31 arranged at the center of the connecting seat 22 and a cleaning disc 32 fixedly connected to the top of the adjusting cylinder 31;

[0035] The outer diameter of the cleaning disk 32 is one third of the inner diameter of the discharge main pipe 2;

[0036] A servo motor 23 is fixed to the top of the outer side of the discharge main pipe 2, and an adjusting screw rod 24 is connected to the output end of the servo motor 23;

[0037] A boss 25 is extended from the top of the outer side of the discharge auxiliary pipe 21 at the position corresponding to the adjusting screw 24. The adjusting screw 24 is threadedly matched with the boss 25. Driven by the adjusting screw 24, the discharge auxiliary pipe 21 can slide along the height direction of the discharge main pipe 2.

[0038] When the self-luminous marking material needs to be discharged after being mixed and prepared by the reactor body 1, the self-luminous marking material in the reactor body 1 is discharged into the discharge main pipe 2 and the discharge sub-pipe 21 through the discharge pipe 12 and finally discharged to the outside. During the discharge process, the servo motor drives the adjusting screw 24 to rotate back and forth. The adjusting screw 24 forms a threaded fit with the boss 25 when rotating. The boss 25 under the action of the driving force drives the discharge sub-pipe 21 to slide on the surface of the discharge main pipe 2. The length of the discharge channel will be continuously changed during the sliding process, so that the problem of easy blockage in a certain place of the discharge channel in a fixed state can be reduced in the actual discharge process.

[0039] The surface of the connecting seat 22 is fastened with a telescopic frame 5 by bolts 51;

[0040] The telescopic frame 5 is connected with a scraping element 6 for scraping the self-luminous marking material blocked in the discharge channel;

[0041] The scraping element 6 includes a rotating motor 61 fixed on the telescopic frame 5, a rotating shaft 62 connected to the output end of the rotating motor 61, and a rotating disk 63 connected to the top of the rotating shaft 62, wherein the rotating shaft 62 penetrates the adjusting cylinder 31 and is connected to the rotating disk 63, the rotating disk 63 is rotatably connected to the cleaning disk 32 through a chute, and a cleaning cone 64 is fixed to the top of the rotating disk 63;

[0042] When the above-mentioned discharge auxiliary pipe 21 slides on the surface of the discharge main pipe 2, the sliding discharge auxiliary pipe 21 will synchronously drive the rotating shaft 62 and the adjusting cylinder 31 to move synchronously through the telescopic frame 5 thereon, and the continuously moving adjusting cylinder 31 will drive the cleaning disk 32 thereon to slide in the discharge main pipe 2 and the discharge auxiliary pipe 21, thereby continuously promoting the discharge of the self-luminous marking material therein. When there is an accumulation in the initial state somewhere that is about to cause a blockage, it can be cleaned in time by the continuously moving adjusting cylinder 31, thereby ensuring the unobstructed discharge of the material;

[0043] If under special circumstances the self-luminous marking material still causes blockage during the discharge process, the rotating motor 61 can be started to drive the rotating shaft 62 to rotate. During the rotation process, the rotating shaft 62 will cause the cleaning cone 64 thereon to rotate and contact the blocked material, so that the material in the blocked state is affected by the cleaning cone 64 and dispersed into small pieces, which is convenient for unblocking and cleaning.

[0044] The above embodiments are only used to illustrate the present invention and are not intended to limit the technical solutions described in the present invention. Although the present invention has been described in detail with reference to the above embodiments, the present invention is not limited to the above specific implementation methods. Therefore, any modification or equivalent replacement of the present invention; and all technical solutions and improvements thereof that do not depart from the spirit and scope of the invention are included in the scope of the claims of the present invention.

Claims

1. A reaction kettle for producing self-luminous marking materials that prevents clogging, comprising a reaction kettle body (1), a feeding pipeline (11) arranged at the top of the reaction kettle body (1), and a discharge pipeline (12) arranged at the bottom wall of the reaction kettle body (1), wherein a mixing mechanism (13) is further arranged in the reaction kettle body (1) for mixing raw materials of the self-luminous marking materials, characterized in that: Also includes; A discharge main pipe (2) is arranged at the bottom of the reaction kettle body (1) and is connected and fixedly arranged with a discharge pipe (12); a discharge auxiliary pipe (21) is slidably sleeved on the surface of the discharge main pipe (2); the discharge auxiliary pipe (21) and the discharge main pipe (2) together form a discharge channel; A connecting seat (22) is threadedly mounted on the bottom of the discharge auxiliary pipe (21), and a cleaning element (3) is provided on the connecting seat (22) for cleaning the material in the discharge channel; The cleaning element (3) comprises an adjusting cylinder (31) arranged at the center of the connecting seat (22) and a cleaning disc (32) fixedly connected to the top of the adjusting cylinder (31).

2. The reaction kettle for producing the self-luminous marking material to prevent clogging according to claim 1, characterized in that: The outer diameter of the cleaning disk (32) is one third of the inner diameter of the discharge main pipe (2).

3. The reaction kettle for producing the self-luminous marking material to prevent clogging according to claim 1, characterized in that: A servo motor (23) is fixed to the top of the outer side of the discharge main pipe (2), and an adjusting screw rod (24) is connected to the output end of the servo motor (23); A boss (25) is extended from the top of the outer side of the discharge auxiliary pipe (21) at a position corresponding to the adjusting screw rod (24), and the adjusting screw rod (24) is threadedly matched with the boss (25). Driven by the adjusting screw rod (24), the discharge auxiliary pipe (21) can slide along the height direction of the discharge main pipe (2).

4. The reaction kettle for producing the self-luminous marking material to prevent clogging according to claim 1, characterized in that: A telescopic frame (5) is fastened and mounted on the surface of the connecting seat (22) by means of bolts (51); The telescopic frame (5) is connected to a scraping element (6) for scraping off the self-luminous marking material blocked in the discharge channel.

5. The reaction kettle for producing the self-luminous marking material to prevent clogging according to claim 4, characterized in that: The scraping element (6) comprises a rotating motor (61) fixed on the telescopic frame (5), a rotating shaft (62) connected to the output end of the rotating motor (61), and a rotating disk (63) connected to the top end of the rotating shaft (62); The rotating shaft (62) passes through the adjusting cylinder (31) and is connected to the rotating disk (63), and the rotating disk (63) is rotatably connected to the cleaning disk (32) via a sliding groove.

6. The reaction kettle for producing the self-luminous marking material to prevent clogging according to claim 5, characterized in that: A cleaning cone (64) is fixed on the top of the rotating disk (63).