Vertical composite crusher with multi-stage crushing structure

By designing a multi-stage crushing structure in a vertical composite crusher, using multiple rotors and plate hammers of different diameters, combined with multiple sets of lining plates and feed components, the limitations and safety hazards of material pre-processing in the prior art are solved, and more efficient multi-stage crushing and safe material processing are achieved.

CN222766463UActive Publication Date: 2025-04-18SHANDONG SHANKUANG MACHINERY
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Patent Information

Application Number
CN202421905415.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-21
Publication Date
2025-04-18
Estimated Expiration
2035-03-21

AI Technical Summary

Technical Problem

The existing vertical composite crushers need to pre-process materials when crushing ores, resulting in a small ore size range and safety hazards during processing.

Method used

A vertical composite crusher with a multi-stage crushing structure is designed. Multi-stage crushing and safe material transportation is achieved by setting multiple rotors of different diameters on the rotor and installing plate hammers on the rotor, combining multiple sets of liner plates and feeding components.

Benefits of technology

Multi-level crushing of materials is achieved, the crushing size range of materials is expanded, safety hazards are reduced, and crushing efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a vertical composite crusher with a multi-stage crushing structure, which belongs to the technical field of vertical composite crushers and comprises a vertical composite crusher body, a rotating shaft is mounted in the vertical composite crusher body, a plurality of rotors are arranged on the rotating shaft and are arranged along the vertical direction, and the multi-stage crushing structure is arranged on the vertical composite crusher body. The diameters of the multiple rotors are sequentially increased from top to bottom, plate hammers are installed on the rotors, multiple sets of lining plates are arranged on the inner wall of the body, the distances between the plate hammers and the opposite lining plates are gradually decreased, and a feeding assembly is installed at the top of the body. The vertical type composite crusher solves the problems that when an existing vertical type composite crusher crushes ores, materials need to be pre-machined into the size within a certain range, the ores cannot be put into the materials if the size is too large, the size range of the ores needing to be crushed is small, small-particle broken stones are burst out in the machining process of the ores, and the crushing efficiency is high. And potential safety hazards exist.
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Description

Technical Field

[0001] The utility model relates to the technical field of vertical compound crushers, in particular to a vertical compound crusher with a multi-stage crushing structure. Background Art

[0002] Vertical compound crusher. It is a new type of fine crushing and coarse grinding product developed by integrating the technologies of similar crushers at home and abroad and optimizing the main technical parameters. It is mainly used for medium and small-scale crushing of cement raw materials and clinker, and provides an ideal fine crushing equipment for the technical transformation of cement plants or the construction of new cement production lines. It is also suitable for crushing other medium-hard ores such as iron ore, sandstone, gypsum, coal gangue, lump coal, etc. It has the characteristics of large crushing ratio, low energy consumption, stable operation, simple structure, easy operation and maintenance, and the outstanding features are: 1. It can design different layers and speeds according to customer requirements, which is very convenient to control the particle size of the discharge; 2. It has no screen, which can solve the blockage and the crushing problem of materials with high moisture content.

[0003] Since the ore needs to be crushed into a certain size, the existing vertical compound crusher needs to pre-process the material into a certain range of sizes when crushing the ore. If the size is too large, the ore cannot be put in, which results in a smaller range of ore sizes that need to be crushed, and small particles of gravel will be ejected during the processing of the ore, which will pose a safety hazard.

[0004] Therefore, those skilled in the art provide a vertical compound crusher with a multi-stage crushing structure to solve the problems raised in the above background technology. Utility Model Content

[0005] The utility model aims to provide a vertical compound crusher with a multi-stage crushing structure to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a vertical compound crusher with a multi-stage crushing structure, comprising a vertical compound crusher body, a rotating shaft is installed inside the body, a plurality of rotors are arranged on the rotating shaft, the plurality of rotors are arranged in a vertical direction, the diameters of the plurality of rotors increase successively from top to bottom, a plate hammer is installed on the rotor, a plurality of groups of lining plates are provided on the inner wall of the body, the spacing between the plate hammer and the relative lining plate gradually decreases, and a feed assembly is installed on the top of the body.

[0007] Preferably, the lining plate is provided with a plurality of protrusions, and the ends of the protrusions are prism-shaped.

[0008] Preferably, the feed assembly comprises two feed hoppers installed on the top of the body, and a barrier assembly for preventing materials from ejecting is installed inside the feed hoppers.

[0009] Preferably, the barrier assembly comprises two fixed shafts mounted on the inner wall of the feed hopper, baffles are mounted on the fixed shafts, and a rebound assembly is provided between the baffles and the inner wall of the feed hopper.

[0010] Preferably, the rebound assembly comprises an arc-shaped sleeve installed on the inner wall of the feed hopper, the baffle is provided with an arc-shaped rod, the arc-shaped rod is slidably connected to the arc-shaped sleeve, and a spring abutting against the arc-shaped rod is provided inside the arc-shaped sleeve.

[0011] Preferably, a flywheel is provided on the top of the rotating shaft, a reduction motor connected to the flywheel via a belt is provided on one side of the main body, and a shaft seat connected to the bottom of the rotating shaft is provided on the main body.

[0012] Preferably: a feeding port is provided on the main body.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. In the utility model, a plurality of rotors with different diameters are arranged, and the plate hammers are evenly installed on the outer wall of the rotor. Due to the different diameters of the rotors, the distance between the plate hammers and the liner forms multiple levels from top to bottom, which can crush the material into smaller particles step by step, facilitating the crushing process of the material.

[0015] 2. In the utility model, two feed hoppers are provided, which are installed on both sides of the top of the main body. The materials can be directly transported between the liner and the hammer. A rotatable baffle is provided inside the feed hopper. When the material above the baffle increases, the baffle will be opened by gravity. When the material above the baffle decreases, the baffle will be reset, and the materials will not burst out during the crushing process. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a left view of the utility model.

[0018] Figure 3 For this utility model Figure 2 Schematic diagram of the three-dimensional cross-section at AA in the middle.

[0019] Figure 4 For this utility model Figure 3 Enlarged view of point A in the middle.

[0020] Figure 5 For this utility model Figure 3 Enlarged view of point B in the middle.

[0021] In the figure: 1. main body; 2. rotating shaft; 3. rotor; 4. plate hammer; 5. lining plate; 6. convex part; 7. feed hopper; 8. fixed shaft; 9. baffle; 10. arc sleeve; 11. arc rod; 12. spring; 13. flywheel; 14. reduction motor; 15. shaft seat; 16. discharge port; 17. buffer column. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1 to Figure 5 In an embodiment of the utility model, a vertical compound crusher with a multi-stage crushing structure includes a vertical compound crusher body 1, a rotating shaft 2 is installed inside the body 1, a plurality of rotors 3 are arranged on the rotating shaft 2, the plurality of rotors 3 are arranged in a vertical direction, the diameters of the plurality of rotors 3 increase successively from top to bottom, a plate hammer 4 is installed on the rotor 3, a plurality of groups of lining plates 5 are provided on the inner wall of the body 1, the spacing between the plate hammer 4 and the relative lining plates 5 gradually decreases, a feeding assembly is installed on the top of the body 1, a plurality of protrusions 6 are provided on the lining plates 5, and the ends of the protrusions 6 are prism-shaped.

[0024] The main body 1 is a common vertical compound crusher on the market. The rotating shaft 2 is rotatably connected to the middle part of the main body 1, and the rotor 3 is fixed to the rotating shaft 2. Multiple rotors 3 are fixed on the rotating shaft 2 from top to bottom. The plate hammer 4 is fixedly installed on the outer side of the rotor 3, and the lining plate 5 is fixedly installed on the inner wall of the main body 1. The distance between the lining plate 5 and the plate hammer 4 decreases from top to bottom. Such an arrangement can enable the upper material to be initially crushed. Since the distance between the plate hammer 4 and the lining plate 5 on the same horizontal plane remains stable, the plate hammer 4 and the lining plate 5 will rotate relative to each other. The material is subjected to forces in multiple directions between the plate hammer 4 and the lining plate 5, which can facilitate the crushing of the material. After the upper material is crushed, its volume will decrease and enter between the plate hammer 4 and the lining plate 5 below it. After being crushed many times, the material will be crushed into smaller particles. The convex portion 6 can change the contact surface with the material, and at the same time can replace the lining plate 5 to crush the material, which is convenient for maintenance.

[0025] In one embodiment, specifically, the feed assembly includes two feed hoppers 7 installed on the top of the main body 1, and a barrier assembly for preventing materials from bursting out is installed inside the feed hopper 7; the barrier assembly includes two fixed shafts 8 installed on the inner wall of the feed hopper 7, and a baffle 9 is installed on the fixed shaft 8, and a rebound assembly is provided between the baffle 9 and the inner wall of the feed hopper 7. The feed hopper 7 is fixedly installed on the top of the main body 1, and the feed hopper 7 is connected to the inside of the main body 1. External materials can be transported to the inside of the main body 1 through the feed hopper 7 for crushing. The fixed shaft 8 is fixedly connected to the inner wall of the feed hopper 7, and the baffle 9 is hinged on the fixed shaft 8. The baffle 9 can cover the feed hopper 7 to prevent materials from splashing out during the crushing process.

[0026] Among them, the rebound component includes an arc sleeve 10 installed on the inner wall of the feed hopper 7, and an arc rod 11 is provided on the baffle 9. The arc rod 11 is slidably connected to the arc sleeve, and a spring 12 is provided inside the arc sleeve 10 to abut against the arc rod 11. The arc sleeve 10 is fixedly connected to the inner wall of the feed hopper 7, and the arc rod 11 is fixedly connected to the bottom of the baffle 9. The arc rod 11 is slidably connected to the arc sleeve 10, and the spring 12 is located inside the arc sleeve 10, which can facilitate the resetting of the baffle 9.

[0027] On the basis of the above embodiment, specifically, a flywheel 13 is provided on the top of the rotating shaft 2, a reduction motor 14 is provided on one side of the main body 1 and is connected to the flywheel 13 through a belt, a shaft seat 15 is provided on the main body 1 and is connected to the bottom of the rotating shaft 2, a discharge port 16 is provided on the main body 1, the flywheel 13 is fixedly connected to the top of the rotating shaft 2, the reduction motor 14 is installed on one side of the main body 1, the reduction motor 14 can be purchased directly from the market, the reduction motor 14 and the flywheel 13 are connected by a belt, the shaft seat 15 is installed at the bottom of the main body 1, the bottom of the rotating shaft 2 is rotatably connected to the shaft seat 15, the rotating shaft 2 can be reinforced, and the stability of material crushing can be improved, and the discharge port 16 is located on one side of the bottom wall of the main body 1, and the discharge port 16 can conveniently discharge the crushed material.

[0028] When the material is crushed, the material is first put into the main body 1 through the two feed hoppers 7. At this time, the material will cause the baffle 9 to rotate a certain angle due to its own gravity. During the rotation of the baffle 9, a gap for the material to pass through will be formed between the two baffles 9. When the material above the baffle 9 is reduced or there is no material, the spring 12 inside the arc sleeve 10 will rebound, and the cover plate will be reset under the action of the spring 12. The middle part of the feed hopper 7 will be blocked by the two baffles 9, and the material entering the interior will be crushed in the middle and upper part of the main body 1. The material crushed into smaller particles will move downward, and materials of different sizes can be crushed multiple times. After multiple stages of crushing, the material can be discharged from the discharge port 16.

[0029] In one embodiment, specifically, a buffer column 17 is provided at the end of the baffle 9, and the buffer column 17 can prevent the end of the baffle 9 from being damaged by impact.

[0030] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A vertical compound crusher with a multi-stage crushing structure, characterized in that: The invention comprises a vertical compound crusher body (1), wherein a rotating shaft (2) is installed inside the body (1), a plurality of rotors (3) are arranged on the rotating shaft (2), the plurality of rotors (3) are arranged in a vertical direction, the diameters of the plurality of rotors (3) increase from top to bottom, a plate hammer (4) is installed on the rotor (3), a plurality of groups of lining plates (5) are arranged on the inner wall of the body (1), and the distance between the plate hammer (4) and the corresponding lining plate (5) gradually decreases; A feeding assembly is installed on the top of the body (1).

2. A vertical compound crusher with a multi-stage crushing structure according to claim 1, characterized in that: The lining plate (5) is provided with a plurality of protrusions (6), and the ends of the protrusions (6) are in a prism shape.

3. A vertical compound crusher with a multi-stage crushing structure according to claim 2, characterized in that: The feed assembly comprises two feed hoppers (7) mounted on the top of the body (1), and a barrier assembly for preventing materials from being ejected is installed inside the feed hoppers (7).

4. A vertical compound crusher with a multi-stage crushing structure according to claim 3, characterized in that: The blocking assembly comprises two fixed shafts (8) mounted on the inner wall of the feed hopper (7), a baffle (9) being mounted on the fixed shafts (8), and a rebound assembly being arranged between the baffle (9) and the inner wall of the feed hopper (7).

5. A vertical compound crusher with a multi-stage crushing structure according to claim 4, characterized in that: The rebound assembly comprises an arc-shaped sleeve (10) mounted on the inner wall of the feed hopper (7), an arc-shaped rod (11) is provided on the baffle (9), the arc-shaped rod (11) is slidably connected to the arc-shaped sleeve (10), and a spring (12) is provided inside the arc-shaped sleeve (10) and abuts against the arc-shaped rod (11).

6. A vertical compound crusher with a multi-stage crushing structure according to claim 5, characterized in that: A flywheel (13) is provided on the top of the rotating shaft (2), a reduction motor (14) connected to the flywheel (13) via a belt is provided on one side of the body (1), and a shaft seat (15) connected to the bottom of the rotating shaft (2) is provided on the body (1).

7. A vertical compound crusher with a multi-stage crushing structure according to claim 6, characterized in that: The main body (1) is provided with a material discharge port (16).