LED lamp filament surface spraying device
By designing an LED filament surface spraying device including a straightening mechanism and a clamping feeding mechanism, the problems of uneven spraying of LED filament, scratch coating and side spraying in the prior art are solved, and the comprehensive spraying of the filament and the improvement of the lighting effect are achieved.
Patent Information
- Application Number
- CN202421352720.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-06-14
AI Technical Summary
When the existing LED filament spraying device deals with flexible LED filaments, it is easy to have uneven spraying, scratch coatings, and difficulty in spraying on the side, which affects the lighting effect and energy-saving effect.
An LED filament surface spraying device including a spray sleeve, an annular spray rack, a straightening mechanism and a clamping feeding mechanism is designed. The straightening mechanism realizes the straightening of the filament through a straightening sleeve and a support frame. The clamping and feeding mechanism includes a scraper ring knife, a spring sleeve, a telescopic slide rod and a clamping plate to ensure that the filament is stable during the spraying process and achieves full spraying.
Through this device, the filament can be fully sprayed during the spraying process, reducing the problem of uneven spraying, and avoiding coating scratches through the straightening mechanism, improving the lighting effect and energy-saving effect.
Smart Images

Figure CN222766590U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of LED filaments, and in particular relates to a surface spraying device for an LED filament. Background Art
[0002] LED filaments are also called LED lamp posts. In the past, in order for LED light sources to achieve a certain illuminance and illumination area, optical devices such as lenses needed to be installed, which affected the lighting effect and reduced the energy-saving effect of LEDs. LED filaments can emit light at all angles and at large angles without the need for lenses, thus achieving a three-dimensional light source and bringing an unprecedented lighting experience. At present, during processing, the surface of LED filaments will be sprayed with paint to produce a protective or fluorescent coating. The coating of the filament is generally formed using a spraying device.
[0003] The existing spraying device is mainly composed of a spray pump for feeding materials and a nozzle for spraying materials. Since the flexible LED filament is not convenient to pass through the nozzle area with limited spraying range after bending, it is easy to miss the spraying. In addition, the straightening operation before the subsequent fixed-length slitting and truncation of the filament is easy to scratch the coating. In addition, the sides of the filament need to be sprayed, which makes it inconvenient for the traditional single-direction arranged nozzle to carry out comprehensive spraying. At the same time, placing the filament directly on the operating table during the spraying process will also affect the spraying effect on the back. Utility Model Content
[0004] The purpose of the utility model is to provide a LED filament surface spraying device to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device for spraying the surface of an LED filament, comprising a spraying sleeve, an annular spraying frame is fixed on the inner wall of the spraying sleeve, a straightening mechanism is arranged inside the spraying sleeve, through which the filament continuously passes through the straightening hole of the straightening sleeve and straightens the filament, thereby facilitating the stable feeding of subsequent filaments along the annular spraying frame and facilitating subsequent cutting and use, the straightening mechanism comprises a support frame and a straightening sleeve, the support frame is fixed at the lower end surface of the annular spraying frame, the straightening sleeve is fixed between the support frames, a clamping and feeding mechanism is arranged inside the spraying sleeve, the clamping and feeding mechanism comprises a scraper ring knife, a spring sleeve, a telescopic slide rod and a clamping plate, the scraper ring knife is arranged inside the spraying sleeve, the spring sleeve is fixed on the inner ring wall of the scraper ring knife, the telescopic slide rod is slidably connected to the inside of the spring sleeve, and the clamping plate is fixed to one end of the telescopic slide rod extending out of the spring sleeve.
[0006] It should be noted in the scheme that a spray nozzle is provided on the inner wall of the annular spray rack, a spray pump is fixed to the front port of the spray sleeve, and the output end of the spray pump is connected to the annular spray rack.
[0007] It is further worth noting that a straightening hole matching the filament is provided inside the straightening sleeve, and the straightening sleeve is arranged above the clamping plate.
[0008] It should be further explained that a return spring is sleeved on the portion where the telescopic slide rod extends into the spring sleeve, one end of the return spring is fixed to the inner end wall of the spring sleeve, and the other end of the return spring is fixed to the end plate of the telescopic slide rod.
[0009] As a preferred embodiment, anti-slip pads are fixed on the surfaces of the opposite sides of the two clamping plates, and a pull-out operating rod is fixed on the surface of the spring sleeve. Through the provided clamping and feeding mechanism, when spraying is in progress, the straightened filament passes completely naked through the spraying range of the annular spray rack to achieve a comprehensive spraying effect, and the method of controlling the filament spraying by pulling the operating rod from the outside of the spray sleeve can reduce the possibility of people being splashed into the spray paint mist.
[0010] As a preferred embodiment, a guide slide is fixed on the side of the spray sleeve, a guide groove is arranged inside the guide slide, a guide slider is slidably connected in the guide groove of the guide slide, and one end of the pulling operating rod extends into the guide slide and is fixed on the guide slider.
[0011] Compared with the prior art, the LED filament surface spraying device provided by the utility model has at least the following beneficial effects:
[0012] ⑴ Through the straightening mechanism, the filament continuously passes through the straightening hole of the straightening sleeve and realizes the straightening of the filament, thereby facilitating the subsequent stable feeding of the filament along the annular spray rack and facilitating the subsequent cutting and use.
[0013] (2) Through the clamping and feeding mechanism, when spraying is in progress, the straightened filament passes completely through the spraying range of the annular spray rack to achieve the effect of comprehensive spraying, and the method of controlling the filament spraying by pulling the operating lever from the outside of the spray sleeve can reduce the possibility of people being splashed into the spray paint mist. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional diagram of the overall structure of the utility model;
[0015] Figure 2 This is a three-dimensional diagram of the cross-sectional structure of the spray sleeve of the utility model;
[0016] Figure 3 This is a three-dimensional diagram of the scraper ring structure of the utility model;
[0017] Figure 4 It is a three-dimensional diagram of the cross-sectional structure of the spring sleeve of the utility model.
[0018] In the figure: 1. spray sleeve; 2. guide slide; 3. annular spray rack; 4. spray pump; 5. spray nozzle; 6. support frame; 7. straightening sleeve; 8. straightening hole; 9. guide slide; 10. guide slide block; 11. pull-out operating lever; 12. scraper ring knife; 13. spring sleeve; 14. telescopic slide rod; 15. clamping plate; 16. reset spring; 17. anti-slip gasket. DETAILED DESCRIPTION
[0019] The present invention will be further described below in conjunction with the embodiments.
[0020] See also Figure 1-4 The utility model provides an LED filament surface spraying device, including a spraying sleeve 1, an annular spraying frame 3 is fixed to the inner wall of the spraying sleeve 1, a straightening mechanism is arranged inside the spraying sleeve 1, the straightening mechanism includes a support frame 6 and a straightening sleeve 7, the support frame 6 is fixed at the lower end surface of the annular spraying frame 3, the straightening sleeve 7 is fixed between the support frames 6, a clamping and feeding mechanism is arranged inside the spraying sleeve 1, the clamping and feeding mechanism includes a scraper ring knife 12, a spring sleeve 13, a telescopic slide rod 14 and a clamping plate 15, the scraper ring knife 12 is arranged inside the spraying sleeve 1, the spring sleeve 13 is fixed on the inner ring wall of the scraper ring knife 12, the telescopic slide rod 14 is slidably connected to the inside of the spring sleeve 13, and the clamping plate 15 is fixed to one end of the telescopic slide rod 14 extending out of the spring sleeve 13.
[0021] Further as Figure 1 , Figure 2 and Figure 3 As shown, it is worth explaining in detail that a spray nozzle 5 is provided on the inner wall of the annular spray rack 3 , a spray pump 4 is fixed to the front end of the spray sleeve 1 , and the output end of the spray pump 4 is connected to the annular spray rack 3 .
[0022] Further as Figure 3 As shown, it is worth to explain in detail that a straightening hole 8 matching with the filament is opened inside the straightening sleeve 7, and the straightening sleeve 7 is arranged above the clamping plate 15.
[0023] This solution has the following working process: before use, one end of the LED filament to be sprayed is inserted into the spray sleeve 1 along the straightening hole 8 of the straightening sleeve 7, and then the two clamping plates 15 use the anti-slip gasket 17 to clamp one end of the filament, and the pulling operating rod 11 is controlled to be pulled along the spray sleeve 1, so that the filament continuously passes through the straightening hole 8 of the straightening sleeve 7 and achieves the effect of straightening the filament, thereby facilitating the subsequent stable feeding of the filament along the annular spray rack 3 and facilitating subsequent cutting and use.
[0024] According to the above working process, the filaments continuously pass through the straightening holes 8 of the straightening sleeve 7 and achieve the function of straightening the filaments, thereby facilitating the subsequent stable feeding of the filaments along the annular spraying frame 3 and facilitating the subsequent cutting and use.
[0025] Further as Figure 1 , Figure 2 and Figure 4 As shown, it is worth explaining in detail that a return spring 16 is sleeved on the part where the telescopic slide rod 14 extends into the spring sleeve 13, one end of the return spring 16 is fixed on the inner end wall of the spring sleeve 13, and the other end of the return spring 16 is fixed on the end plate of the telescopic slide rod 14. When spraying is in progress, the paint tube at one end of the spray pump 4 absorbs the paint and sprays it out through the spray nozzle 5 on the inner wall of the annular spray rack 3, and then the scraper ring knife 12 is controlled by pulling the operating rod 11 to approach the annular spray rack 3, so that the straightened filament passes completely naked through the spraying range of the annular spray rack 3 to achieve a comprehensive spraying effect, and the method of controlling the filament spraying from the outside of the spray sleeve 1 by pulling the operating rod 11 can reduce the possibility of people being splashed into the spray paint mist.
[0026] Further as Figure 4 As shown, it is worth to explain in detail that the anti-slip pads 17 are fixed on the surfaces of the two clamping plates 15 on one side opposite to each other, and the pull-out operating rod 11 is fixed on the surface of the spring sleeve 13 .
[0027] Further as Figure 1 As shown, it is worth explaining in detail that a guide slide 2 is fixed on the side of the spray sleeve 1, a guide groove 9 is arranged inside the guide slide 2, a guide slider 10 is slidably connected in the guide groove 9 of the guide slide 2, and one end of the pulling operating rod 11 extends into the guide slide 2 and is fixed on the guide slider 10.
[0028] In summary: the filament continuously passes through the straightening hole 8 of the straightening sleeve 7 and achieves the effect of straightening the filament, thereby facilitating the stable feeding of the subsequent filament along the annular spray rack 3 and facilitating subsequent cutting and use; when spraying, the straightened filament passes completely naked through the spraying range of the annular spray rack 3 to achieve a comprehensive spraying effect, and the method of controlling the filament spraying by pulling the operating rod 11 from the outside of the spray sleeve 1 can reduce the possibility of people being splashed into the spray paint mist.
[0029] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A device for spraying a surface of an LED filament, comprising a spraying sleeve (1), characterized in that: An annular spray frame (3) is fixed to the inner wall of the spray sleeve (1), and a straightening mechanism is arranged inside the spray sleeve (1), and the straightening mechanism comprises a support frame (6) and a straightening sleeve (7), wherein the support frame (6) is fixed at the lower end surface of the annular spray frame (3), and the straightening sleeve (7) is fixed between the support frames (6). A clamping and feeding mechanism is arranged inside the spray sleeve (1), and the clamping and feeding mechanism comprises a scraper ring knife (12), a spring sleeve (13), a telescopic slide rod (14) and a clamping plate (15), wherein the scraper ring knife (12) is arranged inside the spray sleeve (1), and the spring sleeve (13) is fixed on the inner ring wall of the scraper ring knife (12), and the telescopic slide rod (14) is slidably connected to the inside of the spring sleeve (13), and the clamping plate (15) is fixed to one end of the telescopic slide rod (14) extending out of the spring sleeve (13).
2. The LED filament surface spraying device according to claim 1, characterized in that: The inner wall of the annular spray rack (3) is provided with a spray nozzle (5), the front end of the spray sleeve (1) is fixed with a spray pump (4), and the output end of the spray pump (4) is connected to the annular spray rack (3).
3. The LED filament surface spraying device according to claim 2, characterized in that: A straightening hole (8) matching the filament is provided inside the straightening sleeve (7), and the straightening sleeve (7) is arranged above the clamping plate (15).
4. The LED filament surface spraying device according to claim 3, characterized in that: A return spring (16) is sleeved on the portion of the telescopic slide rod (14) that extends into the spring sleeve (13); one end of the return spring (16) is fixed to the inner end wall of the spring sleeve (13); and the other end of the return spring (16) is fixed to the end plate of the telescopic slide rod (14).
5. The LED filament surface spraying device according to claim 4, characterized in that: Anti-slip pads (17) are fixed on the surfaces of the two clamping plates (15) on one side facing each other, and a pull-out operating rod (11) is fixed on the surface of the spring sleeve (13).
6. The LED filament surface spraying device according to claim 5, characterized in that: A guide slide (2) is fixed on the side of the spray sleeve (1), a guide groove (9) is arranged inside the guide slide (2), a guide slider (10) is slidably connected in the guide groove (9) of the guide slide (2), and one end of the pulling operating rod (11) extends into the guide slide (2) and is fixed on the guide slider (10).