All-steel radial tire bead processing device

By designing a full-steel radial tire bead processing device including a carrier, a drive mechanism and an adaptive mechanism, the problem that the existing devices cannot adjust the coating thickness and adapt to different diameter beads is solved, and flexible adjustment of the bead coating thickness and adaptation to different size beads is achieved, and the automation and compatibility of the device are improved.

CN222766647UActive Publication Date: 2025-04-18JIANGSU HUAAN RUBBER TECH CO LTD
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Patent Information

Application Number
CN202421395721.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-04-18
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

The existing bead processing device cannot facilitate the adjustment of the coating thickness of the all-steel radial tire beads, and cannot adapt to beads of different diameters, which limits the scope of application of the device.

Method used

A fully steel radial tire bead processing device including a carrier, a drive mechanism and an adaptive mechanism is designed. The servo motor drives the screw to rotate, and the electric rod and the electric push rod are used in combination to adjust the thickness of the bead coating. At the same time, through the cooperation of the electric telescopic rod and the return spring, clamping and processing of beads of different sizes can be achieved.

Benefits of technology

It realizes flexible adjustment of the coating thickness of the all-steel radial tire bead, expands the range of bead specifications suitable for the device, improves the degree of machining automation, and enhances the compatibility and applicability of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tire bead processing device for an all-steel radial tire, and relates to the technical field of tire bead processing devices. The all-steel radial tire bead machining device comprises a carrier, and a driving mechanism used for smearing steel wire layer liquid on an all-steel radial tire bead is fixedly installed at the top of the back face of the carrier. A servo motor is electrified to operate to drive a screw rod to rotate, the rotating screw rod can drive a screw sleeve frame to move horizontally, the screw sleeve frame moving horizontally can drive an electric rod to move horizontally to a designated position, and then the electric rod is electrified to operate to drive an electric push rod to extend into a tire. The electric push rod is powered on to operate to drive the sponge to move horizontally to the inner side of the tire bead to abut against the inner side of the tire bead, the steel wire layer liquid can be smeared on the tire bead of the all-steel radial tire in cooperation with the conveying pump, and the coating thickness of the tire bead of the all-steel radial tire can be adjusted by presetting the moving stroke of the electric push rod.
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Description

Technical Field

[0001] The utility model relates to the technical field of tire bead processing devices, in particular to a full-steel radial tire bead processing device. Background Art

[0002] When processing the bead of an all-steel radial tire, a bead processing device is required to coat the surface of the bead composed of steel wires, thereby improving the corrosion resistance of the bead wire surface and avoiding corrosion and oxidation of the bead wire when the car is running under harsh conditions such as high temperature and high humidity, thereby ensuring its stability and reliability under various conditions.

[0003] When processing the bead of an all-steel radial tire, a bead processing device is required. Among them, the "a tire coating rubber coating device" disclosed in the publication number "CN220111485U" has solved the various disadvantages that the coating is easy to aggregate when standing still, affecting the coating result, consuming a lot of time, and affecting the processing efficiency.

[0004] However, there are still many defects in the actual use of alkali reduction treatment devices with similar structures, such as: the device in the prior art is not convenient for adjusting the coating thickness of the all-steel radial tire bead processing, and it is necessary to use external auxiliary equipment to fine-tune the coating thickness of the all-steel radial tire bead, which increases the processing steps of the all-steel radial tire bead. At the same time, when using the device, there is still the problem that all-steel radial tire bead of different diameters cannot be processed, which limits the scope of application of the device. Therefore, it is necessary to design an all-steel radial tire bead processing device. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a full-steel radial tire bead processing device to solve the above problems.

[0006] To achieve the above purpose, the utility model is implemented by the following technical solutions: a full steel radial tire bead processing device, comprising a carrier, a driving mechanism for applying steel wire layer liquid to the bead of the full steel radial tire is fixedly installed on the top of the back side of the carrier, and an adaptive mechanism is rotatably installed at the center of the front side of the carrier;

[0007] The driving mechanism comprises an installation box, a servo motor is fixedly installed on one side of the installation box, a screw is fixedly installed on the output end of the servo motor, a screw sleeve frame is threadedly installed on the outer side of the screw, an electric rod is fixedly installed on one side of the screw sleeve frame, an electric push rod is fixedly installed on the output end of the electric rod, and a sponge is fixedly installed on the output end of the electric push rod;

[0008] The adaptive mechanism comprises a mounting plate, and a plurality of groups of extended electric telescopic rods are equidistantly mounted inside the mounting plate.

[0009] Preferably, a constant-speed motor is fixedly mounted on the back of the carrier, and an output end of the constant-speed motor is fixedly connected to one side of the mounting plate.

[0010] Preferably, a mounting seat is fixedly mounted on the output end of the electric telescopic rod, a plurality of groups of return springs are equidistantly mounted inside the mounting seat, and a clamp extending out of the mounting seat is fixedly mounted on one end of the return spring.

[0011] Preferably, a reinforcing piece is fixedly mounted on the top of the outer side of the carrier, and fasteners are threadedly mounted on both sides of the bottom of the carrier.

[0012] Preferably, a storage box is fixedly mounted on one side of the back side of the carrier, a delivery pump is fixedly mounted on one side of the top of the storage box, and one side of the delivery pump is fixedly connected to one side of the sponge through a pipe fitting.

[0013] Preferably, a protection box is fixedly installed on the outside of the constant speed motor, and one side of the protection box is fixedly connected to the back side of the carrier.

[0014] Beneficial Effects

[0015] The utility model provides a full steel radial tire bead processing device. Compared with the prior art, it has the following beneficial effects:

[0016] 1. The servo motor is powered on to drive the screw to rotate, and the rotating screw can drive the screw sleeve frame to move horizontally. The screw sleeve frame that moves horizontally can drive the electric rod to move horizontally to a specified position, and then the electric rod is powered on to drive the electric push rod to extend to the inside of the tire, and then the electric push rod is powered on to drive the sponge to move horizontally to the inner side of the tire bead for resistance, and the steel wire layer liquid can be applied to the tire bead of the all-steel radial tire by cooperating with the delivery pump. The thickness of the tire bead coating of the all-steel radial tire can be adjusted by presetting the moving stroke of the electric push rod. The function of adjusting the thickness of the tire bead coating of the all-steel radial tire according to the use requirements can be realized by cooperating with the electric rod and the electric push rod, which is convenient for processing the inner wall of the tire bead of all-steel radial tires of different specifications, expanding the scope of application of the device, and increasing the automation effect of the device.

[0017] 2. After placing the bead of the all-steel radial tire on one side of the mounting plate, the electric telescopic rod is powered on to drive the mounting seat to move, so that the mounting seat contacts the outer side of the bead of the all-steel radial tire. The operator manually pulls the clamp to drive the reset spring to elastically deform, and the high deformation force of the reset spring can drive the clamp to move. The mobile clamp can clamp and fix the bead of the all-steel radial tire, thereby realizing the function of clamping and processing the bead of all-steel radial tires of different sizes, increasing the compatibility of the device, and facilitating the popularization and use of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a schematic diagram of the partial structure of the back side of the utility model;

[0020] Figure 3 It is a schematic diagram of the local structure of the driving mechanism of the utility model;

[0021] Figure 4 It is a schematic diagram of the local structure of the adaptive mechanism of the utility model.

[0022] In the figure: 1. carrier; 101. uniform speed motor; 2. driving mechanism; 201. mounting box; 202. servo motor; 203. screw; 204. screw sleeve rack; 205. electric rod; 206. electric push rod; 207. sponge; 3. adaptive mechanism; 301. mounting plate; 302. electric telescopic rod; 303. mounting seat; 304. reset spring; 305. clamp; 4. reinforcement; 5. storage box; 501. delivery pump; 6. protective box. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] The utility model provides two technical solutions:

[0025] Figure 1 , Figure 2 , Figure 3 , Figure 4 The first embodiment is shown: a full steel radial tire bead processing device, comprising a carrier 1, a driving mechanism 2 for applying a steel wire layer liquid to the bead of the full steel radial tire is fixedly installed on the top of the back side of the carrier 1, and an adaptive mechanism 3 is rotatably installed at the center of the front side of the carrier 1;

[0026] The driving mechanism 2 includes an installation box 201, a servo motor 202 is fixedly installed on one side of the installation box 201, a screw rod 203 is fixedly installed on the output end of the servo motor 202, a screw sleeve frame 204 is threadedly installed on the outer side of the screw rod 203, an electric rod 205 is fixedly installed on one side of the screw sleeve frame 204, an electric push rod 206 is fixedly installed on the output end of the electric rod 205, and a sponge 207 is fixedly installed on the output end of the electric push rod 206;

[0027] The adaptive mechanism 3 includes a mounting plate 301, and a plurality of groups of extended electric telescopic rods 302 are equidistantly mounted inside the mounting plate 301. A uniform speed motor 101 is fixedly mounted on the back of the carrier 1, and the output end of the uniform speed motor 101 is fixedly connected to one side of the mounting plate 301.

[0028] A reinforcement 4 is fixedly installed on the top of the outer side of the carrier 1, and fasteners are threadedly installed on both sides of the bottom of the carrier 1. A storage box 5 is fixedly installed on one side of the back of the carrier 1, and a delivery pump 501 is fixedly installed on one side of the top of the storage box 5, and one side of the delivery pump 501 is fixedly connected to one side of the sponge 207 through a pipe.

[0029] After the bead of the all-steel radial tire is clamped and fixed by the adaptive mechanism 3, the conveying pump 501 is powered on to generate suction to absorb the steel wire layer liquid stored in the storage box 5, and convey it to the inside of the sponge 207 through the pipe fitting, so as to facilitate the subsequent processing of the bead of the all-steel radial tire, and realize the function of applying a protective coating to the bead of the all-steel radial tire. The coating of the bead of the all-steel radial tire can effectively prevent the bead wire from corrosion and oxidation, which not only prolongs the service life of the bead wire, but also ensures its stability and reliability under various conditions. At the same time, the coating of the steel wire layer liquid on the surface of the bead can also improve its adhesion with the rubber carcass, so that it can better contact and bond with the rubber carcass, reduce the tire detachment phenomenon between the carcass and the bead, and improve the service life and safety of the entire tire;

[0030] The uniform speed motor 101 is powered on to drive the mounting plate 301 to rotate, and the rotating mounting plate 301 can facilitate the subsequent rotation of the tire. The reinforcement member 4 can provide additional support for the carrier 1, thereby ensuring the stability of the carrier 1 during use and increasing the overall strength of the device.

[0031] Then, the servo motor 202 is powered on to drive the screw rod 203 to rotate, and the rotating screw rod 203 can drive the screw sleeve frame 204 to move horizontally, and the screw sleeve frame 204 that moves horizontally can drive the electric rod 205 to move horizontally to a specified position, and then the electric rod 205 is powered on to drive the electric push rod 206 to extend into the tire;

[0032] By energizing the electric push rod 206, the sponge 207 is driven to move horizontally to the inner side of the tire bead for resistance, and by cooperating with the delivery pump 501, the steel wire layer liquid can be applied to the tire bead of the all-steel radial tire. The thickness of the coating on the tire bead of the all-steel radial tire can be adjusted by presetting the moving stroke of the electric push rod 206. By cooperating with the electric rod 205 and the electric push rod 206, the function of adjusting the thickness of the coating on the tire bead of the all-steel radial tire according to usage requirements can be realized.

[0033] like Figure 2 , Figure 4 A second embodiment is shown, the main difference from the first embodiment is that a protective box 6 is fixedly installed on the outside of the uniform speed motor 101, and one side of the protective box 6 is fixedly connected to the back of the carrier 1; a mounting seat 303 is fixedly installed on the output end of the electric telescopic rod 302, and a plurality of sets of return springs 304 are equidistantly installed inside the mounting seat 303, and a clamp 305 extending from the inside of the mounting seat 303 is fixedly installed on one end of the return spring 304.

[0034] The protective box 6 can facilitate the safety protection operation of the uniform speed motor 101, ensure the stable operation of the uniform speed motor 101, and prevent the uniform speed motor 101 from being separated from the installation position due to impact;

[0035] After placing the bead of the all-steel radial tire on one side of the mounting plate 301, the electric telescopic rod 302 is powered on to drive the mounting seat 303 to move, so that the mounting seat 303 contacts the outer side of the bead of the all-steel radial tire. The operator manually pulls the clamp 305 to drive the reset spring 304 to elastically deform, and the high deformation force of the reset spring 304 can drive the clamp 305 to move. The movable clamp 305 can clamp and fix the bead of the all-steel radial tire, thereby realizing the function of clamping and processing the bead of the all-steel radial tire of different sizes.

[0036] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used.

[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A full steel radial tire bead processing device, comprising a carrier (1), characterized in that: A driving mechanism (2) for applying steel wire layer liquid to the bead of the all-steel radial tire is fixedly installed on the top of the back side of the carrier (1), and an adaptive mechanism (3) is rotatably installed at the center of the front side of the carrier (1); The driving mechanism (2) comprises an installation box (201), a servo motor (202) is fixedly installed on one side of the installation box (201), a screw rod (203) is fixedly installed on the output end of the servo motor (202), a screw sleeve frame (204) is threadedly installed on the outer side of the screw rod (203), an electric rod (205) is fixedly installed on one side of the screw sleeve frame (204), an electric push rod (206) is fixedly installed on the output end of the electric rod (205), and a sponge (207) is fixedly installed on the output end of the electric push rod (206); The adaptive mechanism (3) comprises a mounting plate (301), and a plurality of groups of extended electric telescopic rods (302) are equidistantly mounted inside the mounting plate (301).

2. The all-steel radial tire bead processing device according to claim 1, characterized in that: A uniform speed motor (101) is fixedly mounted on the back of the carrier (1), and an output end of the uniform speed motor (101) is fixedly connected to one side of the mounting plate (301).

3. The all-steel radial tire bead processing device according to claim 1, characterized in that: A mounting seat (303) is fixedly mounted on the output end of the electric telescopic rod (302), a plurality of groups of return springs (304) are equidistantly mounted inside the mounting seat (303), and a clamp (305) extending out of the mounting seat (303) is fixedly mounted on one end of the return spring (304).

4. The all-steel radial tire bead processing device according to claim 1, characterized in that: A reinforcing piece (4) is fixedly mounted on the top of the outer side of the carrier (1), and fasteners are threadedly mounted on both sides of the bottom of the carrier (1).

5. The all-steel radial tire bead processing device according to claim 1, characterized in that: A storage box (5) is fixedly mounted on one side of the back of the carrier (1), a delivery pump (501) is fixedly mounted on one side of the top of the storage box (5), and one side of the delivery pump (501) is fixedly connected to one side of the sponge (207) via a pipe.

6. The all-steel radial tire bead processing device according to claim 2, characterized in that: A protection box (6) is fixedly mounted on the outside of the uniform speed motor (101), and one side of the protection box (6) is fixedly connected to the back side of the carrier (1).

Citation Information

Patent Citations

  • Tire coating sizing material coating device

    CN220111485U