Peeling type glass removing device

By designing a peel-off glass removal device, using upper and lower pressing rollers to break glass and sliding knife holder scraper for peeling, the problem of incomplete glass removal in photovoltaic panel recycling is solved, and efficient glass peeling and photovoltaic panel production efficiency is achieved.

CN222766940UActive Publication Date: 2025-04-18HENAN HAIRUI YUNDING MACHINERY MANUFACTURING CO LTD
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Patent Information

Application Number
CN202421443253.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-04-18
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

In the recycling of existing photovoltaic panels, the problem of incomplete glass removal leads to low efficiency of glass regeneration.

Method used

A peel-off glass removal device is designed, including a fixed frame, front and rear conveyor, a knife holder and a scraper, which squeezes and breaks the glass through upper and lower pressing rollers, and peels and cleanses the glass with a sliding knife holder and a scraper.

Benefits of technology

Effective peeling and cleaning of the glass surface of the photovoltaic panel is achieved, the production efficiency and quality of the photovoltaic panel are improved, and the complete removal and regeneration of the glass is ensured.

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Abstract

The utility model relates to the technical field of photovoltaic panel glass removal, in particular to a stripping type glass removal device which comprises a rack used for fixing, an installation frame is arranged on the upper portion of the rack, a front conveying device and a rear conveying device which are used for conveying photovoltaic panels are arranged on the installation frame, and a knife rest is arranged on a conveying path of the front conveying device. A plurality of scrapers abutting against the glass face of the photovoltaic panel are horizontally and slidably arranged on the knife rest, the length of the knife rest is larger than the width of the photovoltaic panel, operation is convenient, effective stripping and cleaning of the glass face of the photovoltaic panel can be achieved, and the production efficiency and quality of the photovoltaic panel are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic panel glass removal, in particular to a stripping type glass removal device. Background Art

[0002] With the continuous reduction of the average photovoltaic power generation cost, the installed capacity of photovoltaic modules has increased year by year, and the domestic solar energy application has formed a clustering scale effect. As the photovoltaic modules invested in the early stage have reached the end of their service life, a large number of photovoltaic modules are facing retirement, and more and more discarded photovoltaic panels will be generated. The scrapped photovoltaic panels contain renewable raw materials such as aluminum profiles, glass, rubber, copper, and silicon, which are of great significance to the green recycling of resources. At present, the recycling and reuse of photovoltaic panels is to remove the plastic box, aluminum frame, and glass from the photovoltaic panels, and then coarsely crush, finely crush, and grind them for sorting.

[0003] Among them, photovoltaic panel deglazing is a key link, which is related to the recycling and subsequent processes of glass. Conventional methods include milling deglazing and self-extrusion deglazing. Among them, milling deglazing has a complex structure and the milling cutter is inconvenient to replace. Self-extrusion deglazing has the problem of unclean removal and the head and tail residues cannot be processed, resulting in incomplete glass removal. Therefore, this technical solution is proposed for improvement. Utility Model Content

[0004] The utility model aims to overcome the drawback of incomplete glass removal in the recycling of photovoltaic panels in the prior art and to provide a stripping type glass removal device.

[0005] In order to achieve the above-mentioned purpose, the embodiment of the utility model specifically adopts the following technical scheme: a peeling-type glass removal device, including a frame for fixing, a mounting frame is arranged on the upper part of the frame, a front conveying device and a rear conveying device for conveying photovoltaic panels are arranged on the mounting frame, a tool holder is arranged on the conveying path of the front conveying device, a plurality of scrapers that abut against the glass surface of the photovoltaic panel are horizontally slidably arranged on the tool holder, and the length of the tool holder is greater than the width of the photovoltaic panel.

[0006] Furthermore, the front conveying device and the rear conveying device both include an upper pressure roller and a lower pressure roller, the front conveying device and the rear conveying device rotate synchronously via a synchronous belt, and the front conveying device and the rear conveying device are driven by a feeding motor.

[0007] Furthermore, the tool holder comprises a fixed frame, a guide rail is arranged on the upper part of the fixed frame, a knife disc is slidably arranged on the guide rail, and the scraper is arranged on the upper surface of the knife disc.

[0008] Furthermore, the scraper is screwed to the cutter disc and is arranged at equal distances.

[0009] Furthermore, the cutter disc is connected to the driving device via a connecting rod, and the connecting rod is connected to the output end of the driving device via an eccentric shaft.

[0010] Furthermore, a steel brush is rotatably arranged between the tool holder and the rear conveying device, and a pressure plate which can be adjusted up and down is arranged above the steel brush.

[0011] The beneficial effects of the embodiments of the utility model are as follows: during the transportation process, the glass surface faces downward, and the upper pressure roller and the lower pressure roller squeeze the glass on the photovoltaic panel to break the whole piece of glass into small pieces, thereby reducing the adhesion of the glass; a knife disc is provided on the guide rail through the sliding block, and a scraper is provided on the upper surface of the knife disc; the scraper and the knife disc are connected by screw connection, which is convenient for replacement and maintenance, and are equidistantly arranged, with a gap between two adjacent scrapers, and the scraper has a certain thickness to ensure the structural strength, so as to ensure that the scraper can be evenly stressed when scraping the glass, thereby improving the stripping effect; the structure is simple, the operation is convenient, and the effective stripping and cleaning of the glass surface of the photovoltaic panel can be achieved, thereby improving the production efficiency and quality of the photovoltaic panel. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0013] Figure 2 This is a schematic diagram of the overall structure of the utility model from another angle;

[0014] Figure 3 It is a cross-sectional structural schematic diagram of the utility model;

[0015] Figure 4 This is a schematic diagram of the knife holder and scraper structure of the utility model;

[0016] Figure 5 It is a schematic diagram of the connecting rod structure of the utility model;

[0017] In the figure: 1, frame; 2, front conveying device; 201, upper pressure roller; 202, lower pressure roller; 3, rear conveying device; 301, feeding motor; 4, pressing plate; 401, steel brush; 5, collecting trough; 6, limiting channel; 7, scraper; 701, knife disc; 702, knife holder; 703, connecting rod; 704, driving device; 705, eccentric shaft. DETAILED DESCRIPTION

[0018] The preferred embodiments of the present invention are described below with reference to the accompanying drawings. Those skilled in the art should understand that these embodiments are only used to explain the technical principles of the present invention and are not intended to limit the protection scope of the present invention.

[0019] See also Figures 1 to 5The utility model discloses a stripping type glass removal device, which is mainly used in the glass stripping process in the production process of photovoltaic panels. It mainly includes a frame 1, which is used to fix and support the entire device. A collecting trough 5 is installed inside the frame 1 to collect the peeled glass. A conveyor belt or a drawer can be installed below the collecting trough 5 to collect the peeled glass in a centralized manner, which is convenient for subsequent processing.

[0020] A mounting frame is provided on the upper part of the frame 1, and a front conveying device 2 and a rear conveying device 3 are provided on the left and right ends of the mounting frame. The front conveying device 2 and the rear conveying device 3 are respectively located on the front and rear sides of the photovoltaic panel for stable transportation of the photovoltaic panel. The front conveying device 2 and the rear conveying device 3 both include an upper pressure roller 201 and a lower pressure roller 202, which rotate synchronously through a synchronous belt to ensure the stability of the photovoltaic panel during transportation. At the same time, the front conveying device 2 and the rear conveying device 3 are driven by a feeding motor 301 to realize automatic transportation of the photovoltaic panel. During use, the upper pressure roller 201 and the lower pressure roller 202 of the front conveying device 2 transport the photovoltaic panel to the inside. During the transportation, the glass faces downward, and the upper pressure roller 201 and the lower pressure roller 202 squeeze the glass on the photovoltaic panel to break the whole piece of glass into small pieces to reduce the adhesion of the glass. In this process, some glass will fall off from the photovoltaic panel, and the fallen glass will be transferred to the collection tank 5 for collection. The glass adhering to the photovoltaic panel will continue to be transported backwards and continue production.

[0021] A knife holder 702 is provided on the conveying path of the front conveying device 2. The length of the knife holder 702 is greater than the width of the photovoltaic panel, ensuring that the entire glass surface of the photovoltaic panel can be effectively contacted by the scraper 7 during the conveying process. A limiting channel 6 is installed on the travel path of the photovoltaic panel. When the photovoltaic panel moves to the left, both ends of the photovoltaic panel are stuck in the limiting channel 6, ensuring the continuity of production and the controllability of the direction of movement of the photovoltaic panel.

[0022] The specific structure of the knife frame 702 includes a fixed frame, a guide rail is installed horizontally on the upper part of the fixed frame, a knife disc 701 is slidably arranged on the guide rail through a slider, and a scraper 7 is arranged on the upper surface of the knife disc 701. The scraper 7 is connected to the knife disc 701 by screw connection and is equidistantly arranged. There is a gap between two adjacent scrapers 7, and the scraper 7 has a certain thickness to ensure structural strength, ensure that the scraper 7 can be evenly stressed when scraping the glass, and improve the peeling effect. In order to drive the knife disc 701 to slide on the guide rail, the knife disc 701 is connected to the driving device 704 through a connecting rod 703, and the output end of the connecting rod 703 and the driving device 704 is connected through an eccentric shaft 705. Next, the driving device 704 is a motor. When the driving device 704 is working, the eccentric shaft 705 rotates to drive the connecting rod 703 to drive the cutter disc 701 to slide back and forth on the guide rail. Since the glass on the photovoltaic panel has been broken into small pieces, the scraper 7 abuts against the glass during the movement of the photovoltaic panel. Driven by the driving device 704, the scraper 7 moves laterally along the width direction of the photovoltaic panel. Multiple scrapers 7 simultaneously perform glass movements on the photovoltaic panel to scrape the glass surface of the photovoltaic panel. Since the length of the cutter disc 701 and the scraper 7 is relatively long, the photovoltaic panel can be scraped in all directions, which greatly improves the removal effect, reduces the glass residue at the head and tail of the material, and ensures the use effect.

[0023] A steel brush 401 is rotatably arranged between the tool holder 702 and the rear conveying device 3. The steel brush 401 is in the shape of a roller. A pressure plate 4 that can be adjusted up and down is arranged above the steel brush 401. The pressure plate 4 can be adjusted up and down by bolts to adapt to photovoltaic panels of different thicknesses. After the photovoltaic panel passes through the tool holder 702 for glass stripping, it enters between the steel brush 401 and the pressure plate 4. The steel brush 401 further cleans the stripped photovoltaic panel to remove residual glass fragments and impurities, thereby improving the quality of subsequent processing.

[0024] In actual use, the photovoltaic panel is first placed on the front conveying device 2, and the feeding motor 301 is started. The photovoltaic panel is conveyed to the top of the tool holder 702 through the synchronous rotation of the front conveying device 2 and the rear conveying device 3. Then the driving device 704 is started to drive the knife disc 701 to slide back and forth on the guide rail, and the glass surface of the photovoltaic panel is scraped by the scraper 7. The peeled photovoltaic panel continues to be conveyed backward, and is cleaned by the steel brush 401 and the pressing plate 4, and finally output to the subsequent process. It has a simple structure and is easy to operate. It can realize the effective peeling and cleaning of the glass surface of the photovoltaic panel, thereby improving the production efficiency and quality of the photovoltaic panel.

[0025] It should be noted that in the description of the present invention, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the drawings, which are only for the convenience of description, and do not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0026] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0027] The term "comprise" or any other similar term is intended to cover a non-exclusive inclusion, such that a process, article, or apparatus / device that includes a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, article, or apparatus / device.

[0028] So far, the technical solution of the present invention has been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it is easy for those skilled in the art to understand that the protection scope of the present invention is obviously not limited to these specific embodiments. Without departing from the principle of the present invention, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the present invention.

Claims

1. A stripping type glass removal device, comprising a frame (1) for fixing, characterized in that: A mounting frame is arranged on the upper part of the frame (1), and a front conveying device (2) and a rear conveying device (3) for conveying photovoltaic panels are arranged on the mounting frame. A knife holder (702) is arranged on the conveying path of the front conveying device (2), and a plurality of scrapers (7) are arranged on the knife holder (702) for horizontal sliding contact with the glass surface of the photovoltaic panel, and the length of the knife holder (702) is greater than the width of the photovoltaic panel.

2. The peeling type glass removal device according to claim 1, characterized in that: The front conveying device (2) and the rear conveying device (3) both comprise an upper pressure roller (201) and a lower pressure roller (202); the front conveying device (2) and the rear conveying device (3) rotate synchronously via a synchronous belt; and the front conveying device (2) and the rear conveying device (3) are driven by a feeding motor (301).

3. The peeling type glass removal device according to claim 1, characterized in that: The knife holder (702) comprises a fixed frame, a guide rail is arranged on the upper part of the fixed frame, a knife disc (701) is slidably arranged on the guide rail, and the scraper (7) is arranged on the upper surface of the knife disc (701).

4. The peeling type glass removal device according to claim 3, characterized in that: The scraper (7) is screwed to the blade disc (701) and is arranged at equal distances.

5. The peeling type glass removal device according to claim 3, characterized in that: The cutter disc (701) is connected to the driving device (704) via a connecting rod (703), and the connecting rod (703) is connected to the output end of the driving device (704) via an eccentric shaft (705).

6. The peeling type glass removal device according to claim 1, characterized in that: A steel brush (401) is rotatably arranged between the tool holder (702) and the rear conveying device (3), and a pressure plate (4) that can be adjusted up and down is arranged above the steel brush (401).