Fool-proof bar double-end bending device

By designing a double-end bending device for anti-dust material rods, using components such as cross rods, electric telescopic rods to realize automated pressing and pushing of material rods, the problems of manual operation in the prior art are solved, and the bending accuracy and working efficiency are improved.

CN222767036UActive Publication Date: 2025-04-18DONGGUAN CAILONG METAL SPRING MFG CO LTD
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Patent Information

Application Number
CN202420964231.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2025-04-18
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

The existing double-end bending device of the material rod requires staff to manually press the material rod to prevent it from falling out of the mold, and manually push the material rod to contact the contacts of the anti-stupid mechanism to start the cylinder for bending. This operation is easy to clamp the fingers and is not stable enough.

Method used

An anti-dust material rod double-end bending device is designed. Through the mutual cooperation of the cross rod, electric telescopic rod, connecting rod, spring, pressing plate and push rod, automatic pressing and pushing of the material rod is realized, ensuring that the material rod comes into contact with the contacts of the anti-dust device, thereby triggering the cylinder to bending.

Benefits of technology

It realizes an automated bending process without the need for workers to manually press the material rod, improves work efficiency and safety, avoids the risk of finger clamping, and improves the accuracy of bending of the material rod.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222767036U_ABST
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Abstract

The utility model discloses a fool-proof double-end bending device for a charge bar, which solves the problems that a worker needs to manually press the charge bar to prevent the charge bar from being separated from a mold in the bending process, and after the charge bar is placed, the worker needs to manually push the charge bar to be in contact with a contact on a fool-proof device to start an air cylinder to work, so that the bending efficiency is high. The technical problems that in the prior art, fingers are prone to being pinched during use, the situation that pressing cannot be achieved through a finger pressing mode, and using is not stable enough are solved, through mutual cooperation of a cross rod, an electric telescopic rod, a connecting rod, a spring, a pressing plate, a push rod and the like, the electric telescopic rod can be driven to push the cross rod to swing downwards, and after a geneva wheel presses a material bar, the material bar is pressed by the geneva wheel. The push rod swings rightwards to make contact with the left end of the charge bar and pushes the push rod to make contact with a contact on the fool-proof device, the effect that the air cylinder is triggered to push the mounting plate to rotate anticlockwise to machine the charge bar is achieved, and therefore the purpose that workers do not need to press the charge bar is achieved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of automobile parts processing, and in particular relates to a fool-proof material rod double-end bending device. Background Art

[0002] With the continuous development of the automobile industry and the advancement of technology, the automobile parts industry is also constantly evolving. Automobile parts are mainly used to replace aging or damaged parts to maintain the normal operation of the car. As the styles of accessories increase, the devices for processing accessories are also gradually increasing, including double-end bending devices for material rods. After bending, the material rods can be used in the car's gearbox.

[0003] However, when using some existing double-end bending devices for material rods, the material rods are placed on the bending mold, and the staff is required to manually press the material rods to prevent the material rods from separating from the mold during the bending process, resulting in reduced processing accuracy or processing failure. After placement, the material rods need to be pushed to contact the contacts on the anti-fool mechanism to start the cylinder to push the roller to bend the material rod. This is easy to pinch fingers when used, and there is a situation where the fingers cannot be pressed, which is not stable enough to use.

[0004] Therefore, a fool-proof material rod double-end bending device is designed to change the above technical defects. Utility Model Content

[0005] (1) Technical issues to be solved

[0006] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a fool-proof double-end bending device for material rods, which solves the problem that the staff needs to manually press the material rod to prevent the material rod from falling out of the mold during the bending process, and after placement, the material rod needs to be manually pushed to contact the contacts on the fool-proof device to start the cylinder. This can easily pinch fingers when used, and there is a situation where the finger pressure cannot be pressed, which makes the material rod not stable enough to use.

[0007] (2) Technical solution

[0008] In order to solve the above technical problems, the utility model provides a fool-proof double-end bending device for material bars, including a workbench, a mold base is installed on the top of the workbench, a mounting plate is installed on the top of the mold base, a mold is arranged above the mounting plate, the mold is installed on the top of the mold base, a positioner is installed on the mounting plate, two positioners are provided and are respectively located on the left and right sides of the mold, a pulley is installed on one side of the positioner, a mold groove is opened on the top of the mold, a cylinder is fixedly connected to the top of the workbench near the left side, the telescopic end of the cylinder is movably connected to the top of the mounting plate, an fool-proof device is installed on the top of the workbench, the fool-proof device is located on the right side of the mold groove, a vertical plate is fixedly connected to the top of the workbench near the right side, and a positioning and fixing mechanism is installed on the left side wall of the vertical plate.

[0009] Preferably, the fixing mechanism includes a cross bar, a connecting plate movably connected to the front side wall of the cross bar, one side of the connecting plate is fixedly connected to the vertical plate, a pressing plate is fixedly connected to the bottom of the cross bar near the right side, the pressing plate is arranged in an L shape, a rectangular opening is opened at the top of the cross bar near the left side, a push rod is movably connected between the front and rear inner walls of the rectangular opening, the top and bottom of the push rod respectively extend to the outside of the rectangular opening, a sliding tube is sleeved on the side wall of the cross bar, a U-shaped plate is sleeved on the side wall of the sliding tube, the front and rear inner walls of the U-shaped plate are movably connected to the outer wall of the sliding tube, an electric telescopic rod is fixedly connected to the top of the U-shaped plate, a fixing plate is movably connected to the side wall of the electric telescopic rod near the right side, one side of the fixing plate is fixedly connected to the vertical plate, the front and rear side walls of the U-shaped plate are respectively movably connected to connecting rods, and the opposite sides of the two connecting rods are respectively movably connected to the push rods.

[0010] Furthermore, a movable groove is provided at the top of the pressing plate near the left side, and a groove wheel is movably connected between the front and rear inner walls of the movable groove.

[0011] Furthermore, a baffle is fixedly connected to the top of the cross bar, a rectangular plate is fixedly connected to the top of the sliding tube, and a spring is fixedly connected between the rectangular plate and the baffle.

[0012] Furthermore, a rubber pad is fixedly connected to the side of the push rod opposite to the mold near the bottom, and the rubber pad is arranged in an arc shape.

[0013] Furthermore, the bottom of the inner cavity of the mold groove is arranged in a concave arc, and the groove wheel matches the mold groove.

[0014] (3) Beneficial effects

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] The utility model can drive the electric telescopic rod to push the cross bar to swing downward through the mutual cooperation among the cross bar, the electric telescopic rod, the connecting rod, the spring, the pressing plate and the push rod, so that after the groove wheel presses the material rod, the push rod will swing to the right and contact the left end of the material rod, and push it to contact the contact point on the anti-foolproof device, so as to trigger the cylinder to push the mounting plate to rotate counterclockwise to process the material rod, thereby achieving the purpose of not requiring workers to press the material rod. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a three-dimensional structural schematic diagram of the mold of the utility model;

[0019] Figure 3 It is a schematic diagram of a partial three-dimensional structure of the utility model;

[0020] Figure 4 For this utility model Figure 1 A in the enlarged view;

[0021] Figure 5 It is a three-dimensional structural schematic diagram of the sliding pipe of the utility model;

[0022] Figure 6 It is a three-dimensional structural schematic diagram of the spring of the utility model.

[0023] The markings in the attached drawings are: 1. workbench; 2. mold base; 3. mounting plate; 4. mold; 5. mold groove; 6. positioner; 7. pulley; 8. cylinder; 9. anti-fool device; 10. vertical plate; 11. cross bar; 12. connecting plate; 13. pressing plate; 14. movable groove; 15. groove wheel; 16. rectangular opening; 17. push rod; 18. slide tube; 19. connecting rod; 20. U-shaped plate; 21. electric telescopic rod; 22. fixed plate; 23. rectangular plate; 24. baffle; 25. spring; 26. rubber pad. DETAILED DESCRIPTION

[0024] This specific implementation is a foolproof material bar double-end bending device, and its structural schematic diagram is as follows Figure 1-Figure 6 As shown, it includes a workbench 1, a mold base 2 is installed on the top of the workbench 1, a mounting plate 3 is installed on the top of the mold base 2, a mold 4 is arranged above the mounting plate 3, the mold 4 is installed on the top of the mold base 2, and a positioner 6 is installed on the mounting plate 3. There are two positioners 6 and they are respectively located on the left and right sides of the mold 4. A pulley 7 is installed on one side of the positioner 6. A mold groove 5 is opened on the top of the mold 4. A cylinder 8 is fixedly connected to the top of the workbench 1 near the left side, and the telescopic end of the cylinder 8 is movably connected to the top of the mounting plate 3. An anti-fool device 9 is installed on the top of the workbench 1, and the anti-fool device 9 is located on the right side of the mold groove 5. A vertical plate 10 is fixedly connected to the top of the workbench 1 near the right side, and a positioning and fixing mechanism is installed on the left side wall of the vertical plate 10.

[0025] The fool-proofing device 9 in the present technical solution is to ensure the accuracy of the processed accessories. The material rod must be placed in the mold groove 5, and one end of the material rod must be pushed to contact the feeler rod on the fool-proofing device 9. After contacting the feeler rod of the fool-proofing device 9, the position of the material rod is the optimal position, which can make the bending of the material rod more accurate.

[0026] like Figure 3-Figure 4As shown, the fixing mechanism includes a cross bar 11, a connecting plate 12 is movably connected to the front side wall of the cross bar 11, one side of the connecting plate 12 is fixedly connected to the vertical plate 10, a pressing plate 13 is fixedly connected to the bottom of the cross bar 11 near the right side, and the pressing plate 13 is L-shaped. A rectangular opening 16 is opened near the left side of the top of the cross bar 11, and a push rod 17 is movably connected between the front and rear inner walls of the rectangular opening 16. The top and bottom of the push rod 17 extend to the outside of the rectangular opening 16 respectively. A sliding tube 18 is sleeved on the side wall of the cross bar 11, and a U-shaped plate 20 is sleeved on the side wall of the sliding tube 18. The front and rear inner walls of the U-shaped plate 20 are movably connected to the outer wall of the sliding tube 18. An electric telescopic rod 21 is fixedly connected to the top of the U-shaped plate 20, and a fixing plate 22 is movably connected to the side wall of the electric telescopic rod 21 near the right side. One side of the fixing plate 22 is fixedly connected to the vertical plate 10, and the front and rear side walls of the U-shaped plate 20 are respectively movably connected with connecting rods 19, and the opposite sides of the two connecting rods 19 are respectively movably connected to the push rods 17.

[0027] The fixing mechanism can press the material rod and push it to slide to the right, so that the material rod contacts the touch rod on the anti-fool device 9, effectively achieving the purpose of not requiring the staff to manually press the material rod, thereby improving work efficiency and safety. The electric telescopic rod 21 is a relatively mature device in the prior art and is common knowledge, so it will not be introduced in detail in the technical solution.

[0028] Among them, a movable groove 14 is opened near the left side of the top of the pressing plate 13, and a groove wheel 15 is movably connected between the front and rear inner walls of the movable groove 14. Through the groove wheel 15, the push rod 17 can push the material rod to slide to the right while pressing the material rod.

[0029] In addition, a baffle 24 is fixedly connected to the top of the cross bar 11, a rectangular plate 23 is fixedly connected to the top of the slide tube 18, and a spring 25 is fixedly connected between the rectangular plate 23 and the baffle 24. The spring 25 can prevent the slide tube 18 from shifting first when the cross bar 11 descends. When the groove wheel 15 contacts the material rod and cannot continue to move downward, the slide tube 18 will push the spring 25 to compress, causing the push rod 17 to swing.

[0030] Among them, a rubber pad 26 is fixedly connected to the side of the push rod 17 opposite to the mold 4 near the bottom. The rubber pad 26 is arranged in an arc shape, and the rubber pad 26 can prevent the push rod 17 from damaging the material rod.

[0031] Among them, the bottom of the inner cavity of the mold groove 5 is set in a concave arc, and the groove wheel 15 matches the mold groove 5. Because the bottom of the inner cavity of the mold groove 5 is set in an arc shape, the groove on the groove wheel 15 is also set in an arc shape. The two are put together in a circular setting, which can better fit the material rod and prevent the material rod from being clamped.

[0032] Working principle: When using this technical solution, first connect the cylinder 8 to the air compressor, then place the material rod in the mold groove 5, and start the electric telescopic rod 21 by controlling the power supply. The electric telescopic rod 21 pushes the cross bar 11 to swing downward through the U-shaped plate 20 and the slide tube 18, so that the groove wheel 15 contacts the material rod. When the groove wheel 15 drops to the limit, the electric telescopic rod 21 will continue to push the slide tube 18 to move left to compress the spring 25, so that the connecting rod 19 pushes the push rod 17 to swing counterclockwise to achieve the effect of contacting the rubber pad 26 with the left end of the material rod. At this time, the electric telescopic rod 21 continues to push the slide tube 18 forward to compress the spring 25, so that the push rod 17 pushes the material rod to slide to the right and contact the anti-fool device 9. The contacts are in contact, which will trigger the control start to push the mounting plate 3 to rotate counterclockwise. The mounting plate 3 will simultaneously drive the positioner 6 and the pulley 7 to rotate counterclockwise, so that the pulley 7 contacts the material rod and bends it to complete the bending work. After completion, the electric telescopic rod 21 is retracted by controlling the power supply, and the cross bar 11 is pulled upward by the U-shaped plate 20. Synchronously, the sliding tube 18 is pushed to the right by the rebound force of the spring 25, so that the push rod 17 swings to the left and returns to the initial position. Next, as the electric telescopic rod 21 continues to pull the cross bar 11 up, the groove wheel 15 also rises and disengages from the processed accessories. The above operation can effectively solve the problem of safety hazards caused by pressing the accessories by hand during processing.

[0033] All technical features in this embodiment can be freely combined according to actual needs.

[0034] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the present technical solution is within the protection scope of the present invention.

Claims

1. A foolproof material bar double-end bending device, comprising a workbench (1), characterized in that: The top of the workbench (1) is equipped with a mold base (2), the top of the mold base (2) is equipped with a mounting plate (3), a mold (4) is arranged above the mounting plate (3), the mold (4) is mounted on the top of the mold base (2), the mounting plate (3) is equipped with a positioner (6), two positioners (6) are provided and are respectively located on the left and right sides of the mold (4), a pulley (7) is installed on one side of the positioner (6), a mold groove (5) is opened on the top of the mold (4), a cylinder (8) is fixedly connected to the top of the workbench (1) near the left side, the telescopic end of the cylinder (8) is movably connected to the top of the mounting plate (3), an anti-fool device (9) is installed on the top of the workbench (1), and the anti-fool device (9) is located on the right side of the mold groove (5), a vertical plate (10) is fixedly connected to the top of the workbench (1) near the right side, and a positioning and fixing mechanism is installed on the left side wall of the vertical plate (10).

2. The foolproof material bar double-end bending device according to claim 1, characterized in that: The fixing mechanism comprises a cross bar (11), a front side wall of the cross bar (11) is movably connected with a connecting plate (12), one side of the connecting plate (12) is fixedly connected to the vertical plate (10), a bottom of the cross bar (11) near the right side is fixedly connected with a pressing plate (13), the pressing plate (13) is arranged in an L shape, a top of the cross bar (11) near the left side is provided with a rectangular opening (16), a push rod (17) is movably connected between the front and rear inner walls of the rectangular opening (16), the top and bottom of the push rod (17) respectively extend to the outside of the rectangular opening (16), and the side of the cross bar (11) is provided with a push rod (17). A sliding tube (18) is sleeved on the wall, a U-shaped plate (20) is sleeved on the side wall of the sliding tube (18), the front and rear inner walls of the U-shaped plate (20) are movably connected to the outer wall of the sliding tube (18), the top of the U-shaped plate (20) is fixedly connected to an electric telescopic rod (21), a fixed plate (22) is movably connected to the side wall of the electric telescopic rod (21) near the right side, one side of the fixed plate (22) is fixedly connected to the vertical plate (10), the front and rear side walls of the U-shaped plate (20) are respectively movably connected to connecting rods (19), and the opposite sides of the two connecting rods (19) are respectively movably connected to the push rods (17).

3. The foolproof material bar double-end bending device according to claim 2 is characterized in that: A movable groove (14) is provided at the top of the pressing plate (13) near the left side, and a groove wheel (15) is movably connected between the front and rear inner walls of the movable groove (14).

4. The foolproof material bar double-end bending device according to claim 2, characterized in that: A baffle (24) is fixedly connected to the top of the cross bar (11), a rectangular plate (23) is fixedly connected to the top of the sliding tube (18), and a spring (25) is fixedly connected between the rectangular plate (23) and the baffle (24).

5. The foolproof material bar double-end bending device according to claim 2, characterized in that: A rubber pad (26) is fixedly connected to the push rod (17) at a side opposite to the mold (4) near the bottom, and the rubber pad (26) is arranged in an arc shape.

6. The foolproof material bar double-end bending device according to claim 3, characterized in that: The bottom of the inner cavity of the mold groove (5) is arranged in a concave arc, and the groove wheel (15) matches the mold groove (5).