Casting cooling auxiliary device

By designing a casting cooling auxiliary device including gas transmission assembly, control valve and automatic moving plate, the problems of slow cooling speed and low efficiency in the prior art are solved, rapid cooling and efficient heat dissipation of castings are achieved, and work efficiency is improved through automated operations.

CN222767288UActive Publication Date: 2025-04-18JETE POWER HOLDINGS
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Patent Information

Application Number
CN202421468387.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-04-18
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

The existing casting cooling methods have problems such as slow cooling speed, low efficiency and manual operation, especially when multiple castings need to be cooled simultaneously.

Method used

A casting cooling auxiliary device is designed, including a base, a gas transmission assembly, a control valve and a guide column. The gas transmission assembly realizes blow-blowing cooling of the casting through the spaced air outlet and the ventilation groove on the movable plate. The elastic member drives the movable plate to automatically contact and release the contact switch of the control valve to achieve automatic blowing and air shutdown.

Benefits of technology

The rapid cooling and efficient heat dissipation of castings are achieved, automatic operation improves work efficiency, and can cool multiple castings at the same time, significantly shortening the cooling time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a casting cooling auxiliary device which comprises a base, a gas transmission assembly, a control valve and a plurality of guide pillars are arranged on the base, the gas transmission assembly comprises a plurality of gas outlets arranged at intervals, the control valve is arranged on one side of the gas transmission assembly, a contact switch is arranged on the top of the control valve, and the guide pillars are arranged on the guide pillars. A gas transmission assembly is arranged on the base, a movable plate is arranged above the gas transmission assembly, a plurality of ventilation grooves are formed in the movable plate, the movable plate is installed on the guide columns in a sliding mode, the guide columns are sleeved with elastic pieces, and the two ends of each elastic piece abut against the base and the movable plate respectively. According to the casting heat dissipation device, heat dissipation can be conducted on a plurality of castings at the same time through the air conveying assembly, compared with the prior art, the heat dissipation speed is higher, the heat dissipation effect is better, the control valve and the movable plate capable of automatically resetting are arranged, the castings only need to be taken and placed in the working process, the air conveying assembly can automatically blow air to the castings, other operation is not needed, and the work efficiency is improved. Operation is simpler and more convenient, and efficiency is higher.
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Description

Technical Field

[0001] The utility model relates to the technical field of casting equipment, in particular to a casting cooling auxiliary device. Background Art

[0002] Casting is a hot working process. The principle is to pour liquid metal into a casting cavity that is adapted to the shape of the part, and then wait for it to cool and solidify to obtain a part or blank.

[0003] During casting, the cast material is mostly metal heated to a liquid state, and its temperature is very high. After casting, it needs to wait for it to cool and set before the next process can be carried out. After the existing castings are cast, they are usually placed directly on a sandbox for air cooling. The cooling speed is slow, so the waiting time is usually very long, which affects the production efficiency. In order to speed up the cooling speed, some jet tools (such as spray guns) are sometimes equipped to blow air at the high-temperature castings through the spray guns to improve the heat dissipation effect, so as to achieve the purpose of helping the castings to cool down quickly. However, this method requires manual operation to control the spray gun to exhaust and stop the air, which is time-consuming and laborious to operate. In addition, when encountering a situation where many castings need to be cooled, they can only be cooled one by one, which is slow and inefficient. Utility Model Content

[0004] In view of this, in order to solve the problems existing in the above-mentioned prior art, the utility model provides a casting cooling auxiliary device with fast heat dissipation speed, good heat dissipation effect and high efficiency.

[0005] A casting cooling auxiliary device comprises a base, on which a gas delivery component, a control valve and a plurality of guide pillars are arranged, the gas delivery component comprises a plurality of gas outlets arranged at intervals, the control valve is arranged on one side of the gas delivery component, a contact switch is arranged on the top of the control valve, a movable plate is arranged above the gas delivery component, a plurality of ventilation slots are opened on the movable plate, the movable plate is slidably mounted on the plurality of guide pillars, an elastic member is sleeved on the guide pillars, and the two ends of the elastic member are respectively against the base and the movable plate.

[0006] In the above technical solution, the gas delivery component is externally connected to a gas supply device for providing gas to the gas delivery component. An air inlet valve is provided at the connection between the gas delivery component and the gas supply device. The control valve can control the opening and closing of the air inlet valve. When the contact switch on the top of the control valve is pressed, the air inlet valve opens, the gas delivery component operates, and the gas is blown out through the air outlet. After the contact switch is released, the air inlet valve closes, and the gas delivery component stops operating. The movable plate is located above the gas delivery component, and a plurality of ventilation slots arranged at intervals are provided on the movable plate for the gas blown out of the air outlet to pass through. The movable plate is provided with holes that match the guide posts, so that the movable plate can be installed on the guide posts, and the guide posts can be vertically connected. The movable plate is arranged perpendicular to the top surface of the base, and can slide up and down along the direction of the guide column. An elastic member is sleeved on the guide column. When the high-temperature casting is placed on the top of the movable plate, the movable plate moves downward under the action of gravity, causing the elastic member to compress until the movable plate contacts the contact switch on the top of the control valve, so that the gas transmission component starts to run, and air is blown to the casting above through the air outlet to cool the casting. When the casting is cooled and taken away, the movable plate moves upward under the elastic force of the elastic member to reset. At this time, the contact switch on the top of the control valve is released, the air supply device stops supplying air, and the gas transmission component automatically stops running. No manual operation and control are required, thereby improving efficiency.

[0007] Furthermore, as a preferred technical solution, the gas delivery assembly includes at least one group of gas delivery mechanisms, each group of the gas delivery mechanisms includes a plurality of gas delivery pipes parallel to each other, and the gas outlets are distributed at intervals on the gas delivery pipes.

[0008] In the above technical solution, the gas pipes in each group of gas delivery mechanisms are arranged at intervals and parallel to each other. Multiple air outlets are arranged at intervals on each gas pipe. Combined with the multiple ventilation slots on the movable plate, multiple castings placed at various positions on the movable plate can be cooled at the same time, thereby accelerating the cooling rate and improving the heat dissipation efficiency.

[0009] Furthermore, as a preferred technical solution, two groups of the gas pipes are provided, and the two groups of the gas pipes are vertically arranged.

[0010] In the above technical solution, two groups of air pipes are arranged vertically to form a grid-like structure, which can effectively increase the overall air output, increase the cooling speed of the casting, and make the air output more dense and uniform, which can meet the heat dissipation needs of the casting at any position on the movable plate and accelerate the cooling speed.

[0011] Furthermore, as a preferred technical solution, the gas delivery mechanism includes an air inlet pipe, one side of the air inlet pipe is provided with an air inlet, and the same end of a plurality of the air delivery pipes is connected to one side of the air inlet pipe.

[0012] In the above technical solution, each group of gas delivery mechanisms is provided with an air inlet pipe, which is connected to one end of all the gas delivery pipes in a group and is used to deliver gas to each gas delivery pipe. An air inlet is provided on one side of the air inlet pipe, which is connected to an external gas supply device.

[0013] Furthermore, as a preferred technical solution, the ventilation slots are in the same direction as the air pipes, and each air pipe is correspondingly provided with one ventilation slot.

[0014] In the above technical solution, each gas pipe is provided with a corresponding ventilation slot, and the ventilation slot is located directly above the gas pipe to avoid blocking the gas outlet and ensure the heat dissipation effect.

[0015] Furthermore, as a preferred technical solution, a top block corresponding to the control valve is provided at the bottom of the movable plate.

[0016] In the above technical solution, a protruding top block is provided at the bottom of the movable plate at a position corresponding to the control valve, which is used to contact the contact switch at the top of the control valve. The top block is made of soft material to provide a certain buffering effect to avoid damage to the control valve.

[0017] Furthermore, as a preferred technical solution, a plurality of limiting posts are provided on the substrate, and the limiting posts are located on one side of the guide posts.

[0018] In the above technical solution, the limit column is arranged perpendicular to the top surface of the base plate, and the height of the limit column is lower than the guide column, which is used to limit and support the movable plate when the movable plate moves downward to avoid excessive pressure on the control valve.

[0019] Furthermore, as a preferred technical solution, a plurality of support blocks are provided at the bottom of the base, and the support blocks are provided at the edge positions of the bottom of the base.

[0020] In the above technical solution, a plurality of protruding support blocks are provided at the edge of the bottom of the base to facilitate the transportation and transfer of the device.

[0021] Compared with the prior art, this application has the following beneficial effects:

[0022] In the present application, multiple air outlets are arranged at intervals in the air delivery component, which are matched with multiple ventilation slots on the movable plate to dissipate heat and cool the castings at various positions on the movable plate, and multiple castings can be dissipated and cooled at the same time, with fast heat dissipation speed and high efficiency, effectively shortening the cooling time of the castings; in addition, the movable plate in the present application is installed on a guide column sleeved with an elastic member, and a control valve with a contact switch is provided on the base; when the casting is placed on the top of the movable plate, the movable plate moves downward under the action of gravity and contacts the contact switch on the top of the control valve, so that the air delivery component starts to run, and air is blown to the casting above through the air outlet; when the casting is cooled and taken away, the movable plate moves upward and resets under the elastic force of the elastic member, and at this time the contact switch on the top of the control valve is released, and the air delivery component automatically stops running. The present application can realize automatic blowing and stopping of air, without manual operation, with higher efficiency and more convenient use. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0024] Figure 1 The figure is a three-dimensional diagram of a casting cooling auxiliary device according to an embodiment.

[0025] Figure 2 This is a three-dimensional diagram of the casting cooling auxiliary device of the present application (after removing the movable plate).

[0026] Figure 3 for Figure 1 Side view of the casting cooling aid in FIG.

[0027] Figure 4 for Figure 1 Top view of the casting cooling aid in FIG.

[0028] Figure 5 A top view of a casting cooling auxiliary device according to another embodiment.

[0029] Description of reference numerals in the figures:

[0030] 1-base; 11-guide column; 12-elastic member; 13-limiting column; 14-support block; 2-gas delivery mechanism; 21-gas delivery pipe; 22-gas outlet; 23-gas inlet pipe; 24-gas inlet; 3-control valve; 4-movable plate; 41-ventilation slot; 42-top block. DETAILED DESCRIPTION

[0031] The following will further describe the casting cooling auxiliary device of the utility model in detail in combination with specific embodiments and drawings. The drawings are only used for exemplary descriptions, and only show schematic diagrams, not actual drawings, and cannot be understood as limitations on this patent; in order to better illustrate the embodiments of the utility model, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted. Example 1

[0032] Please refer to Figures 1 to 4 In a preferred embodiment, a casting cooling auxiliary device is provided, which includes a base, on which a gas delivery component, a control valve and a plurality of guide pillars are provided, the gas delivery component includes a plurality of gas outlets arranged at intervals, the control valve is arranged on one side of the gas delivery component, a contact switch is arranged on the top of the control valve, a movable plate is arranged above the gas delivery component, a plurality of ventilation slots are opened on the movable plate, the movable plate is slidably mounted on the plurality of guide pillars, an elastic member is sleeved on the guide pillars, and the two ends of the elastic member are respectively against the base and the movable plate.

[0033] In this embodiment, the gas delivery component is externally connected to a gas supply device (not shown in the figure) for outputting gas, and an air intake valve (not shown in the figure) is provided at the connection between the gas delivery component and the gas supply device, and the control valve is electrically connected to the air intake valve to control the opening and closing of the air intake valve. Specifically, a contact switch is provided on the top of the control valve. When the contact switch on the top of the control valve is pressed, the air intake valve opens, the gas supply device supplies gas, the gas delivery component operates, and the gas is blown out through the gas outlet. When the contact switch on the top of the control valve is released, the air intake valve closes, the gas supply stops, and the gas delivery component stops operating. The movable plate is located above the gas delivery component, and a plurality of ventilation slots arranged at intervals are provided on it. The ventilation slots correspond to the positions of the gas outlet so that the gas blown out of the gas outlet can pass through. A hole matching the guide column is opened at the corner position so that the movable plate can be installed on the guide column. The guide column is arranged perpendicular to the top surface of the base. The movable plate can slide up and down along the direction of the guide column. An elastic member is sleeved on the guide column. Preferably, the elastic member is a spring. When the high-temperature casting is placed on the top of the movable plate, the movable plate moves downward under the action of gravity, causing the elastic member to compress until the movable plate contacts the contact switch on the top of the control valve, so that the gas transmission component starts to run, and air is blown to the casting above through the air outlet to cool the casting. When the casting is cooled and taken away, the movable plate moves upward under the elastic force of the elastic member to reset. At this time, the contact switch on the top of the control valve is released, the air supply device stops supplying air, and the gas transmission component automatically stops running. No manual operation and control are required, thereby improving efficiency.

[0034] Preferably, the control valve is a solenoid valve to improve control accuracy and response speed.

[0035] Please refer to Figure 1 and Figure 2 In this embodiment, the gas delivery assembly includes a group of gas delivery mechanisms, which include multiple gas delivery pipes. The gas delivery pipes are arranged at intervals and kept parallel to each other. Multiple air outlets are arranged at intervals on each gas delivery pipe. In conjunction with the multiple ventilation slots on the movable plate, air blowing can be performed to dissipate heat for multiple castings placed at various positions of the movable plate, thereby accelerating the cooling rate, and dissipating heat for multiple castings at the same time, effectively improving the heat dissipation efficiency.

[0036] Please refer to Figures 1 to 3 In this embodiment, the gas delivery mechanism includes an air inlet pipe, which is perpendicular to the air delivery pipe. One end of all the air delivery pipes is connected to the side of the air delivery pipe. The air inlet pipe is used to transport the gas delivered by the air supply device to each air delivery pipe; an air inlet is provided on the other side of the air inlet pipe, which is connected to an external air supply device, and the gas provided by the air supply device enters the air inlet pipe through the air inlet.

[0037] Please refer to Figure 1 and Figure 4 In this embodiment, the ventilation groove is strip-shaped and has the same direction as the air pipe. Each air pipe is provided with a corresponding ventilation groove, and the ventilation groove is located directly above the air pipe to avoid blocking the air outlet on the air pipe, thereby ensuring the heat dissipation effect of the casting above the movable plate.

[0038] Please refer to Figure 1 and Figure 3 In this embodiment, a protruding top block is provided at a position on the bottom of the movable plate corresponding to the control valve. The top block is used to contact the contact switch on the top of the control valve when the movable plate is pressed down. The top block is made of soft material, which can provide a certain buffering effect to avoid excessive impact force when contacting the control valve, resulting in damage to the control valve.

[0039] It should be noted that the top block in this embodiment is made of rubber, which has a certain elasticity and can provide a certain buffering effect to prevent the top block from hitting the control valve and causing damage to it when the movable plate is pressed down. In addition to rubber, other softer elastic materials can also be used.

[0040] Please refer to Figures 1 to 3 In this embodiment, a limit column is provided on one side of the guide column on the substrate, and the limit column is arranged perpendicular to the top surface of the substrate, wherein the height of the limit column is lower than the guide column, and is used to limit and support the movable plate when the movable plate moves downward to avoid excessive pressure on the control valve.

[0041] It should be noted that when the movable plate moves down to contact the limit column, the top block just presses the contact switch on the top of the control valve. Therefore, the supporting force of the movable plate is mainly provided by the limit column, which can effectively prevent the control valve from being subjected to greater pressure.

[0042] Please refer to Figures 1 to 3In this embodiment, a plurality of protruding support blocks are provided at the edge of the bottom of the base, so that the bottom of the base is suspended, which is convenient for carrying and transferring the device. Example 2

[0043] Please refer to Figure 5 As shown, a non-limiting embodiment of the utility model, the structure and principle of this embodiment are basically the same as those of embodiment 1, the difference being that in this embodiment, two groups of gas delivery mechanisms are provided, and the two groups of gas delivery mechanisms are vertically arranged, wherein each group of gas delivery mechanisms is provided with an air inlet pipe, and the two groups of gas delivery mechanisms have air outlets.

[0044] Please continue to refer to Figure 5 In this embodiment, two groups of gas delivery mechanisms are vertically arranged so that the gas delivery pipe forms a grid-like structure. Correspondingly, the ventilation slots on the movable plate are also arranged according to the positions of the gas delivery pipes, that is, the ventilation slots also form a grid-like structure corresponding to the gas delivery pipes. By setting two groups of gas delivery mechanisms, the air outlets are more numerous and denser, which can effectively increase the overall air volume, increase the cooling speed of the casting, and make the overall air outlet more dense and uniform, which can meet the heat dissipation needs of the casting at any position on the movable plate and accelerate the cooling speed.

[0045] It should be noted that the two groups of gas delivery mechanisms in this embodiment are arranged up and down, that is, one group of gas delivery mechanisms is located above the other group of gas delivery mechanisms. In addition to the above-mentioned arrangement, the gas delivery pipes in the two groups of gas delivery mechanisms can also be connected, that is, the two groups of gas delivery mechanisms are arranged in the same plane, and the gas delivery pipes in the two groups of gas delivery mechanisms are interpenetrating. The specific arrangement can be made according to actual needs.

[0046] Specifically, Figure 5 As shown, in this embodiment, the gas delivery mechanism located at the bottom includes 5 gas delivery pipes, and the gas delivery mechanism located at the top includes 6 gas delivery pipes, which are arranged at the interval positions of the gas outlets of the lower gas delivery pipes.

[0047] In the description of the present invention, it should be understood that terms such as "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0048] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0049] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0050] Although the utility model is described in conjunction with the above specific embodiments, it is obvious that those skilled in the art can make many substitutions, modifications and changes based on the above content. Therefore, all such substitutions, improvements and changes are included in the spirit and scope of the appended claims.

Claims

1. A casting cooling auxiliary device, comprising a base, characterized in that: The base is provided with a gas delivery component, a control valve and a plurality of guide pillars, the gas delivery component includes a plurality of gas outlets arranged at intervals, the control valve is arranged on one side of the gas delivery component, a contact switch is arranged on the top of the control valve, a movable plate is arranged above the gas delivery component, a plurality of ventilation slots are opened on the movable plate, the movable plate is slidably mounted on the plurality of guide pillars, an elastic member is sleeved on the guide pillar, and two ends of the elastic member are respectively against the base and the movable plate.

2. The casting cooling auxiliary device according to claim 1, characterized in that: The gas delivery assembly includes at least one group of gas delivery mechanisms, each group of the gas delivery mechanisms includes a plurality of gas delivery pipes parallel to each other, and the gas outlets are distributed on the gas delivery pipes at intervals.

3. The casting cooling auxiliary device according to claim 2, characterized in that: The gas delivery pipes are provided in two groups, and the two groups of gas delivery pipes are vertically arranged.

4. The casting cooling auxiliary device according to claim 2, characterized in that: The gas delivery mechanism comprises an air inlet pipe, one side of the air inlet pipe is provided with an air inlet, and the same end of a plurality of the air delivery pipes is connected to the one side of the air inlet pipe.

5. The casting cooling auxiliary device according to claim 4, characterized in that: The ventilation slots are in the same direction as the air delivery pipes, and each air delivery pipe is correspondingly provided with one ventilation slot.

6. The casting cooling auxiliary device according to claim 1, characterized in that: A top block corresponding to the control valve is arranged at the bottom of the movable plate.

7. The casting cooling auxiliary device according to claim 1, characterized in that: The base is also provided with a plurality of limiting columns, and the limiting columns are located on one side of the guide column.

8. The casting cooling auxiliary device according to claim 1, characterized in that: A plurality of support blocks are arranged at the bottom of the base, and the support blocks are arranged at the edge positions of the bottom of the base.

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