Auxiliary feeding mechanism for angle steel
By designing the auxiliary loading mechanism of angle steel, using multiple single-shaped gantry, guide rail, transportation components and clamping components, the problems of high labor intensity, low efficiency and safety risks when loading angle steel materials manually are solved, and an efficient and safe loading process is achieved.
Patent Information
- Application Number
- CN202420887488.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-04-26
AI Technical Summary
During the production process of angle steel, when manually carrying angle steel materials onto the conveyor belt, the labor intensity is high, the efficiency is low, and there is a risk of falling and hurting workers, affecting the personal safety of workers.
An auxiliary feeding mechanism for angle steel is designed, including a plurality of gantry, guide rails, transportation components and clamping components in a single shape. The bottom end of the gantry is equipped with a roller, and the guide rail is parallel to the transportation direction of the conveyor belt. The transport assembly slides on the guide rail. The clamping assembly realizes stable clamping and transmission of angle steel material through magnetic adsorption and vertical movement.
It effectively reduces the labor intensity of workers, improves the feeding efficiency, avoids the risk of angle steel falling and hurts workers, and ensures the personal safety of workers.
Smart Images

Figure CN222767876U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of angle steel production, in particular to an auxiliary feeding mechanism for angle steel. Background Art
[0002] Angle steel is a commonly used profile in the field of power tower manufacturing. During the production process of angle steel, it needs to be cut to size. Generally, a conveyor belt is set at the front end of the cutting device, and then the angle steel material is placed on the conveyor belt and transported to the cutting device for cutting.
[0003] Since angle steel materials are long and heavy, when loading them onto a conveyor belt, they are generally carried to the conveyor belt by multiple people working together. This method of loading has high labor intensity and low loading efficiency, especially for some large-sized angle steel materials. If the angle steel materials fall during manual handling, they can easily injure workers, and the workers' personal safety cannot be guaranteed. Utility Model Content
[0004] The utility model aims to provide an auxiliary feeding mechanism for angle steel, which can effectively reduce the manual labor intensity during feeding, improve the feeding efficiency, and ensure the personal safety of workers.
[0005] In order to solve the above technical problems, the utility model adopts the following solutions:
[0006] An auxiliary feeding mechanism for angle steel includes a feeding mechanism arranged in front of a conveyor belt, the feeding mechanism includes a plurality of gantries distributed in a straight line, a roller is provided at the bottom end of the gantries, a guide rail is fixed on the top of the gantries, the guide rail is parallel to the conveying direction of the conveyor belt, a transport component is slidably provided on the guide rail, a clamping component for magnetically adsorbing the angle steel material below is connected below the transport component, and the clamping component can move vertically.
[0007] Due to the adoption of the above technical solution, the feeding mechanism is composed of a plurality of gantries distributed in a straight line, and the guide rails connect the gantries into a whole. Rollers are provided at the bottom of each gantry, and the rollers can facilitate the movement of the gantry so that the gantry is located at a suitable position for feeding. The guide rails are fixed on the top of the gantry, parallel to the transportation direction of the conveyor belt, and provide a stable moving path for the transport component. The transport component slides on the guide rails and can be easily moved along the direction of the conveyor belt. The clamping component absorbs the angle steel material below by magnetic force, which can ensure that the angle steel is stable and does not fall off during transportation. The clamping component can also move vertically to grasp and release the angle steel material onto the conveyor belt. When feeding, the angle steel The materials are piled up at the front end of the conveyor belt, the feeding mechanism is pushed above the angle steel material, and then the clamping assembly is moved down close to the angle steel material, and then the angle steel material is clamped, and the clamping assembly is moved up. The worker can directly push the gantry above the conveyor belt, and then place the angle steel material on the conveyor belt, or move the angle steel material to the conveyor belt horizontally through the transportation assembly. There are clamping assemblies on multiple gantries, which are more stable for the clamping and transportation of long strips of angle steel materials. This solution greatly reduces the labor intensity of workers when loading angle steel, thereby improving the loading efficiency. At the same time, there is no need for manual handling and loading, which avoids the risk of angle steel falling and injuring workers, and ensures the personal safety of workers.
[0008] Optionally, the guide rail is an angle steel, the top angle of the angle steel is welded and fixed to the middle position of the top end of the gantry, the opening of the angle steel faces downward, and the transport component is slidably connected to the two outer side surfaces of the angle steel.
[0009] Optionally, the transport component includes an arc plate and a bearing. The two ends of the arc plate are located on the outside of the angle steel. Support rods are provided on the inner sides of the two ends of the arc plate. The support rods are perpendicular to the arc plate. The ends of the support rods are connected to the bearings. The bearings are in contact with the side of the angle steel. The bottom end of the arc plate is connected to the clamping component.
[0010] Optionally, the clamping assembly includes a telescopic cylinder and a clamping plate, the telescopic cylinder is fixed to the bottom surface of the arc plate, and the telescopic end of the telescopic cylinder is connected to the clamping plate.
[0011] Optionally, the bottom surface of the clamping plate is formed with an inverted V shape that matches the angle steel material, and an electromagnet plate is fixed to the bottom surface of the clamping plate.
[0012] Optionally, limit plates are provided at both ends of the guide rail.
[0013] Optionally, a wear-resistant layer made of polytetrafluoroethylene is coated on the side of the guide rail that contacts the bearing.
[0014] Optionally, at least one clamping plate is provided along the length direction of the gantry.
[0015] Optionally, the roller is a universal wheel, and the universal wheel is bolted to the bottom end of the gantry.
[0016] The utility model has the beneficial effects:
[0017] 1. In the utility model, when loading, the angle steel material is accumulated at the front end of the conveyor belt, the loading mechanism is pushed above the angle steel material, and then the clamping assembly is moved downward to be close to the angle steel material, and then the angle steel material is clamped, and the clamping assembly is moved upward. The worker can directly push the gantry to the top of the conveyor belt, and then place the angle steel material on the conveyor belt, or move the angle steel material to the conveyor belt horizontally through the transport assembly. There are clamping assemblies on multiple gantries, and the clamping and transportation of long strip angle steel materials is more stable. This solution greatly reduces the labor intensity of workers when loading angle steel, thereby improving the loading efficiency. At the same time, there is no need for manual handling of the material, which avoids the risk of angle steel falling and injuring workers, thereby ensuring the personal safety of workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the structure of the utility model;
[0019] Figure 2 It is a schematic diagram of the assembly structure of the gantry, the transport component and the clamping component.
[0020] Figure numerals: 1- conveyor belt, 2- gantry, 3- limit plate, 4- bearing, 5- guide rail, 6- transport assembly, 7- clamping assembly, 8- roller, 9- support rod, 10- electromagnet plate, 11- clamping plate, 12- telescopic cylinder, 13- arc plate. DETAILED DESCRIPTION
[0021] The present invention will be further described in detail below in conjunction with the embodiments and drawings, but the implementation manner of the present invention is not limited thereto.
[0022] In the description of the present utility model, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "longitudinal", "lateral", "horizontal", "inside", "outside", "front", "back", "top", "bottom", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, or are the directions or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present utility model.
[0023] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "open", "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0024] Example
[0025] An auxiliary feeding mechanism for angle steel includes a feeding mechanism arranged in front of a conveyor belt 1, the feeding mechanism includes a plurality of gantries 2 distributed in a straight line, a roller 8 is provided at the bottom end of the gantry 2, a guide rail 5 is fixed to the top of the gantry 2, the guide rail 5 is parallel to the transport direction of the conveyor belt 1, a transport component 6 is slidably provided on the guide rail 5, a clamping component 7 for magnetically adsorbing the angle steel material below is connected below the transport component 6, and the clamping component 7 can move vertically.
[0026] In this embodiment, Figure 1 and Figure 2 As shown, the loading mechanism is composed of a plurality of gantries 2 distributed in a straight line, and the guide rail 5 connects the gantries 2 into a whole. A roller 8 is provided at the bottom of each gantry 2, and the roller 8 can facilitate the movement of the gantry 2. The roller 8 is a universal wheel, and the universal wheel is bolted to the bottom end of the gantry 2. A worker can push the gantry 2 to a suitable loading position. The guide rail 5 is fixed on the top of the gantry 2 and is parallel to the transportation direction of the conveyor belt 1, providing a stable moving path for the transport component 6. The transport component 6 slides on the guide rail 5 and can be easily moved along the direction of the conveyor belt 1. The clamping component 7 can ensure that the angle steel material below is stable and does not fall off during transportation by magnetic absorption. The clamping component 7 can also move vertically to grasp and release the angle steel material. When loading, the angle steel material is accumulated at the front end of the conveyor belt 1, the loading mechanism is pushed above the angle steel material, and then the clamping assembly 7 moves downward close to the angle steel material, and then the angle steel material is clamped, and the clamping assembly 7 moves up. The worker can directly push the gantry 2 above the conveyor belt 1, and then place the angle steel material on the conveyor belt 1, or move the angle steel material to the conveyor belt 1 horizontally through the transportation assembly 6. There are clamping assemblies 7 on multiple gantries 2, which are more stable for the clamping and transportation of long strips of angle steel materials. This solution greatly reduces the labor intensity of workers when loading the angle steel, thereby improving the loading efficiency. At the same time, there is no need for manual handling and loading, which avoids the risk of angle steel falling and injuring workers, thereby ensuring the personal safety of workers.
[0027] Furthermore, the guide rail 5 is an angle steel, the top corner of the angle steel is welded and fixed to the middle position of the top end of the gantry 2, the opening of the angle steel faces downward, and the transport component 6 is slidably connected to the two outer side surfaces of the angle steel.
[0028] Specifically, angle steel is chosen as the material for the guide rail 5 mainly because angle steel has good strength and stability and relatively low cost. The top angle of the angle steel is welded and fixed to the middle position of the top end of the gantry 2. This connection method is simple and firm, and can ensure the stability and reliability of the guide rail 5. The opening of the angle steel faces downward, and the transport component 6 is slidably connected to the two outer sides of the angle steel to ensure that it can move smoothly back and forth on the angle steel guide rail 5. This connection method is simple and reliable, and can meet the needs of automatic loading.
[0029] Furthermore, the transport component 6 includes an arc-shaped plate 13 and a bearing 4. The two ends of the arc-shaped plate 13 are located on the outside of the angle steel. Support rods 9 are provided on the inner sides of the two ends of the arc-shaped plate 13. The support rods 9 are perpendicular to the arc-shaped plate 13. The ends of the support rods 9 are connected to the bearing 4. The bearing 4 contacts the side of the angle steel. The bottom end of the arc-shaped plate 13 is connected to the clamping component 7.
[0030] Specifically, Figure 2 As shown, the two ends of the arc plate 13 are located on the outside of the angle steel to prevent the guide rail 5 from affecting the sliding of the arc plate 13. At the same time, the shape of the arc plate 13 helps to disperse the load and improve the carrying capacity of the entire transport component 6. The support rod 9 is vertically connected to the inner side of the arc plate 13, and the bearing 4 installed at its end is in contact with the side of the guide rail 5. The design of the bearing 4 allows the transport component 6 to slide easily on the angle steel guide rail 5, reducing friction and resistance and improving transportation efficiency. At the same time, the bearing 4 also has a certain durability and can cope with long-term and high-frequency use. The bottom end of the arc plate 13 is connected to the clamping component 7. This connection method ensures the stability and accuracy of the clamping component 7 during movement. The clamping component 7 absorbs the angle steel material through magnetic force, and the transport component 6 is responsible for moving the clamping component 7 and the angle steel material absorbed by it along the guide rail 5 smoothly to the conveyor belt 1, thereby realizing auxiliary loading, reducing the labor intensity of workers and improving loading efficiency.
[0031] Furthermore, the clamping assembly 7 includes a telescopic cylinder 12 and a clamping plate 11 . The telescopic cylinder 12 is fixed to the bottom surface of the arc-shaped plate 13 , and the telescopic end of the telescopic cylinder 12 is connected to the clamping plate 11 .
[0032] Furthermore, the bottom surface of the clamping plate 11 is formed with an inverted V shape adapted to the angle steel material, and the electromagnet plate 10 is fixed to the bottom surface of the clamping plate 11 .
[0033] Specifically, the telescopic cylinder 12 is fixed to the bottom surface of the arc plate 13, and its telescopic end is connected to the clamping plate 11, so that the clamping plate 11 can be moved vertically as needed, so as to facilitate the clamping of the angle steel material. The telescopic cylinder 12 has the characteristics of precise control and stable operation, which can ensure the accuracy and stability of the clamping plate 11 during the movement. The inverted V-shaped design of the bottom surface of the clamping plate 11 is adapted to the shape of the angle steel material. This shape can ensure the close fit between the clamping plate 11 and the angle steel, preventing the angle steel from sliding or falling off during the transmission process. At the same time, the inverted V-shaped design can also adapt to angle steels of different sizes, increasing the versatility and flexibility of the clamping assembly 7. An electromagnet plate 10 is fixed on the bottom surface of the clamping plate 11. The electromagnetic force generated by the electromagnet plate 10 after being energized can adsorb the angle steel material, thereby realizing automatic clamping and releasing of the angle steel. The electromagnet plate 10 has the characteristics of fast response speed and strong adsorption force, thereby ensuring the stability and safety of the angle steel during the transmission process. At the same time, by controlling the on and off of the electromagnet, the opening and closing operation of the clamping plate 11 can be conveniently realized, thereby improving work efficiency.
[0034] Furthermore, limit plates 3 are provided at both ends of the guide rail 5 .
[0035] Specifically, the main function of the limit plate 3 is to limit the movement range of the bearing 4. When the moving part of the arc plate 13 reaches the end of the guide rail 5, the limit plate 3 will prevent it from continuing to move, thereby preventing the equipment from falling due to exceeding its design range and preventing the clamping assembly 7 from being damaged.
[0036] Furthermore, a wear-resistant layer made of polytetrafluoroethylene is coated on the side of the guide rail 5 that contacts the bearing 4 .
[0037] Specifically, polytetrafluoroethylene (PTFE) is a material with excellent wear resistance. Its molecular structure makes it have an extremely low friction coefficient and excellent sliding performance, which can effectively reduce the friction and wear between the guide rail 5 and the bearing 4. Therefore, coating the PTFE wear-resistant layer on the side of the guide rail 5 can significantly improve the wear resistance of the guide rail 5, reduce the heat and noise generated by friction, and thus extend the service life of the guide rail 5. Secondly, the PTFE material also has good chemical stability and corrosion resistance. It can resist the erosion of a variety of chemical substances and is not easy to react with lubricating oil or other media, thereby keeping the surface of the guide rail 5 clean and smooth. This helps to reduce the risk of failure of the guide rail 5 due to corrosion or pollution and improve the reliability and stability of the equipment. In addition, the guide rail 5 coated with the PTFE wear-resistant layer also has a lower maintenance cost. Due to the wear resistance and stability of the PTFE material, the guide rail 5 is not easy to wear or damage during use, reducing the frequency of replacement and maintenance, which not only reduces the maintenance cost, but also improves the operating efficiency of the equipment.
[0038] Furthermore, at least one clamping plate 11 is provided along the length direction of the gantry 2 .
[0039] Specifically, firstly, a plurality of clamping plates 11 can clamp a plurality of angle steels at the same time, thereby realizing batch loading and greatly improving production efficiency. A plurality of clamping plates 11 are arranged in the length direction of the gantry 2, and the spacing between the clamping plates 11 can be adjusted according to actual needs to adapt to angle steels of different lengths or quantities. Secondly, the presence of a plurality of clamping plates 11 also makes the loading process more stable and reliable. Since each clamping plate 11 can work independently, when a clamping plate 11 fails or needs maintenance, the other clamping plates 11 can still continue to work, which will not cause much impact on the entire loading process. In addition, this design also has a certain degree of flexibility. According to actual production needs, the number of clamping plates 11 can be easily increased or decreased to adapt to production tasks of different scales. At the same time, the position of the clamping plates 11 can also be fine-tuned to meet specific process requirements.
[0040] The working principle of the utility model is as follows: each gantry 2 is pushed to the front of the conveyor belt 1, and the telescopic cylinder 12 is controlled to move downward, so that the clamping plate 11 contacts the angle steel material below, and the inverted V-shape on the clamping plate 11 fits with the angle steel material. The electromagnetic iron plate 10 is energized to generate electromagnetic force to adsorb the angle steel material, and the telescopic cylinder 12 retracts to separate the angle steel material from the ground. Then the worker pushes the angle steel material to move above the conveyor belt 1, and the bearing 4 slides on the guide rail 5 and drives the arc plate 13 to move, thereby driving the lowered angle steel material to move along the transportation direction of the conveyor belt 1. After the angle steel material is located above the conveyor belt 1, the telescopic cylinder 12 extends, so that the angle steel material is placed on the conveyor belt 1, and the electromagnetic iron plate 10 is powered off. The angle steel material is driven by the conveyor belt 1 to be transported to the next process, which greatly reduces the labor intensity of the workers, thereby improving the loading efficiency. At the same time, there is no need for manual handling and loading, which avoids the risk of angle steel falling and injuring workers, thereby ensuring the personal safety of workers.
[0041] The above is only a preferred embodiment of the utility model and does not limit the utility model in any form. According to the technical essence of the utility model, within the spirit and principles of the utility model, any simple modification, equivalent replacement and improvement made to the above embodiment still falls within the protection scope of the technical solution of the utility model.
Claims
1. An auxiliary feeding mechanism for angle steel, characterized in that: The invention comprises a loading mechanism arranged in front of a conveyor belt (1), the loading mechanism comprising a plurality of gantries (2) arranged in a straight line, a roller (8) being arranged at the bottom end of the gantries (2), a guide rail (5) being fixed at the top of the gantries (2), the guide rail (5) being parallel to the conveying direction of the conveyor belt (1), a transport component (6) being slidably arranged on the guide rail (5), a clamping component (7) for magnetically adsorbing the angle steel material below being connected below the transport component (6), and the clamping component (7) being movable vertically.
2. The auxiliary feeding mechanism of angle steel according to claim 1, characterized in that: The guide rail (5) is an angle steel, the top corner of which is welded and fixed to the middle position of the top end of the gantry (2), the opening of the angle steel faces downward, and the transport component (6) is slidably connected to the two outer side surfaces of the angle steel.
3. The auxiliary feeding mechanism of angle steel according to claim 2, characterized in that: The transport component (6) comprises an arc-shaped plate (13) and a bearing (4). The two ends of the arc-shaped plate (13) are located outside the angle steel. Support rods (9) are provided inside the two ends of the arc-shaped plate (13). The support rods (9) are perpendicular to the arc-shaped plate (13). The ends of the support rods (9) are connected to the bearings (4). The bearings (4) are in contact with the side surfaces of the angle steel. The bottom end of the arc-shaped plate (13) is connected to the clamping component (7).
4. The auxiliary feeding mechanism of angle steel according to claim 3, characterized in that: The clamping assembly (7) comprises a telescopic cylinder (12) and a clamping plate (11); the telescopic cylinder (12) is fixed to the bottom surface of the arc-shaped plate (13); and the telescopic end of the telescopic cylinder (12) is connected to the clamping plate (11).
5. The auxiliary feeding mechanism of angle steel according to claim 4, characterized in that: The bottom surface of the clamping plate (11) is formed with an inverted V shape adapted to the angle steel material, and an electromagnet plate (10) is fixed to the bottom surface of the clamping plate (11).
6. The auxiliary feeding mechanism of angle steel according to claim 1, characterized in that: Limiting plates (3) are provided at both ends of the guide rail (5).
7. The auxiliary feeding mechanism of angle steel according to claim 6, characterized in that: The side of the guide rail (5) in contact with the bearing (4) is coated with a wear-resistant layer made of polytetrafluoroethylene.
8. The auxiliary feeding mechanism of angle steel according to claim 4, characterized in that: At least one clamping plate (11) is provided along the length direction of the gantry (2).
9. The auxiliary feeding mechanism of angle steel according to claim 1, characterized in that: The roller (8) is a universal wheel, and the universal wheel is bolted to the bottom end of the gantry (2).