Diamond roller with recyclable roller body
By designing a diamond roller that can be recycled by the wheel body, using the slidingly connected limit ring and outer cylinder structure, the rapid disassembly and replacement of the diamond layer is achieved, which solves the problem of damage to diamond layer and difficult to replace separately in the prior art, reduces resource waste and cost, and improves processing accuracy and assembly efficiency.
Patent Information
- Application Number
- CN202421601564.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-07-08
AI Technical Summary
When the diamond layer is damaged, it is difficult to replace it separately, which is easy to damage the nickel-plated layer, resulting in a decrease in overall performance, waste of resources and increased costs.
A diamond roller that can be recycled by wheel body is designed. Through the slidingly connected limit ring and outer cylinder structure, the diamond layer can be quickly disassembled and replaced, reducing the damage to the overall roller.
It realizes rapid replacement of diamond layer, reduces resource waste and costs, improves processing accuracy and assembly efficiency, and ensures the position stability of the outer cylinder during processing.
Smart Images

Figure CN222768129U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of diamond rollers, in particular to a diamond roller with a recyclable wheel body. Background Art
[0002] Diamond roller is a dressing tool for grinding wheels specially used for machine tools. For example, it can be used to accurately dress ceramic grinding wheels, CBN grinding wheels, etc., so that the grinding wheels can obtain ideal shape and precision, thereby improving the grinding accuracy and grinding performance of the dressed grinding wheels.
[0003] The diamond roller is mainly made of a diamond layer, a nickel-plated layer, a reinforcement layer and a wheel body. The diamond layer mainly plays a cutting role, the nickel-plated layer plays a supporting and binding role, the wheel body is used for reference conversion and connecting other parts, and the outer diameter of the wheel body connects the nickel-plated layer and the diamond layer together through the reinforcement layer to form the roller as a whole.
[0004] For the common diamond rollers currently available, most of the diamond layers are firmly held on the outer diameter of the wheel body by the nickel plating layer. It can be understood that the nickel plating layer, reinforcement layer, matrix and other components together with the diamond constitute a whole. When the diamond layer is damaged, replacing the diamond layer alone will inevitably cause damage to the nickel plating layer, destroying the overall coordination and balance, and causing the overall performance of the roller to decline. Utility Model Content
[0005] In order to make up for the deficiencies of the prior art and solve at least one technical problem raised in the background technology, the utility model provides a diamond roller with a recyclable wheel body.
[0006] The technical solution adopted by the utility model to solve its technical problems is: the utility model describes a diamond roller with a recyclable wheel body, comprising a wheel body; a counterweight ring is fixedly connected to the outer wall at one end of the wheel body; a first limiting ring, an outer cylinder, and a second limiting ring are slidably connected to the outer wall of the wheel body, and the outer cylinder is located between the first limiting ring and the second limiting ring; a diamond layer is glued to the outer wall surface of the outer cylinder; a plurality of groups of positioning rods are fixedly connected around one side of the first limiting ring and the second limiting ring, and positioning grooves are correspondingly provided at both ends of the outer cylinder; a threaded ring is threadedly connected to the outer wall at one end of the wheel body, and one end of the threaded ring is abutted against one end of the second limiting ring; a plurality of groups of connecting frames are fixedly connected around one side of the second limiting ring, and a spring column is fixedly connected to the other end; a plurality of groups of jacks corresponding to the elastic ends of the spring columns are provided around the outer wall of the threaded ring.
[0007] Preferably, the threaded ring and one end of the counterweight ring are both fixedly connected to a connecting ring; one end of the connecting ring is surrounded and fixedly connected to multiple groups of support plates; both ends of the support plate are slidably penetrated by limit rods, and one end of the limit rod is fixedly connected to a mounting plate; a spring is installed between the outer wall of the limit rod and the mounting plate; a screw rod is threadedly penetrated through the middle part of the support plate, and one end of the screw rod is fixedly connected to the mounting plate.
[0008] Preferably, a belt groove is provided on the surface of the connecting ring, and a belt is fitted on the belt groove.
[0009] Preferably, heat-conducting rings are installed at the edges of both ends of the wheel body, and the heat-conducting rings are made of copper material; and a plurality of groups of arc-shaped plates are installed equidistantly around the surface of one side of the heat-conducting ring.
[0010] Preferably, a plurality of groups of arc-shaped sheets are fixedly connected around the outer wall of the middle part of the wheel body, and the arc-shaped sheets are made of elastic material.
[0011] Preferably, the first limiting ring is made of heat-insulating and heat-resistant material, such as polystyrene.
[0012] Preferably, the limiting rod and one end of the screw rod are both provided with limiting blocks, and a rubber pad is laid on the inner side of the mounting plate.
[0013] Beneficial effects of the utility model:
[0014] 1. The utility model provides a diamond roller with a recyclable wheel body. By pulling the elastic end of the spring column to disengage it from the insertion hole, the threaded ring can be rotated to disengage the threaded ring from the outer wall of the wheel body. At this time, the first limiting ring can be pushed to make the second limiting ring and the outer cylinder slide out from the surface of the wheel body, completing the disassembly of the outer cylinder, thereby achieving the purpose of quickly replacing the diamond layer, and reducing the effect of damaging the roller as a whole during the disassembly process, reducing the waste of resources caused by the need to replace the entire roller due to damage to the diamond layer, so as to achieve the effect of saving costs and resources, and the positioning rod is matched with the setting of the positioning groove to ensure that the position of the outer cylinder on the wheel body is more accurate and stable during the processing, reduce the error caused by position deviation, improve the processing accuracy, simplify the assembly process of the outer cylinder, and improve the assembly efficiency, and the way in which the elastic end of the spring column is plugged into the outer wall of the threaded ring can reduce the loosening of the connection between the threaded ring and the wheel body during the processing, causing the outer cylinder to shake and deflect, thereby further improving the processing accuracy.
[0015] 2. The utility model provides a diamond roller with a recyclable wheel body. By rotating the screw rod forward and backward, the position of the mounting plate can be adjusted under the restriction of the limit rod, so that the wheel body can be installed on different lathe equipment, thereby improving flexibility and adaptability. When the position of the mounting plate is adjusted appropriately, the stress at the connection can be effectively dispersed to prevent the roller from falling off or loosening as a whole during use. The setting of the spring can elastically absorb and alleviate part of the shock force generated when the roller rotates. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:
[0017] Figure 1 It is a three-dimensional diagram of the utility model;
[0018] Figure 2 It is an exploded view of the utility model;
[0019] Figure 3 This utility model Figure 2 A partial structural diagram of
[0020] Figure 4 It is a three-dimensional diagram of the heat conducting ring in the utility model;
[0021] Figure 5 It is a three-dimensional diagram of the mounting plate in the utility model.
[0022] Legend:
[0023] 1. Wheel body; 2. Counterweight ring; 3. First limiting ring; 4. Outer cylinder; 5. Second limiting ring; 6. Positioning rod; 7. Threaded ring; 8. Connecting frame; 9. Spring column; 10. Socket; 11. Support plate; 12. Limiting rod; 13. Mounting plate; 14. Spring; 15. Screw; 16. Connecting ring; 17. Belt groove; 18. Belt; 19. Heat transfer ring; 20. Arc plate; 21. Arc sheet. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Specific examples are given below.
[0026] See also Figure 1-Figure 5 The utility model provides a diamond roller with a recyclable wheel body, comprising a wheel body 1; a counterweight ring 2 is fixedly connected to the outer wall of one end of the wheel body 1; a first limiting ring 3, an outer cylinder 4, and a second limiting ring 5 are slidably connected to the outer wall of the wheel body 1, and the outer cylinder 4 is located between the first limiting ring 3 and the second limiting ring 5; a diamond layer is glued to the outer wall surface of the outer cylinder 4; a plurality of groups of positioning rods 6 are fixedly connected around one side of the first limiting ring 3 and the second limiting ring 5, and positioning grooves are correspondingly provided at both ends of the outer cylinder 4; a threaded ring 7 is threadedly connected to the outer wall of one end of the wheel body 1, and one end of the threaded ring 7 abuts against one end of the second limiting ring 5; a plurality of groups of connecting frames 8 are fixedly connected around one side of the second limiting ring 5, and a spring column 9 is fixedly connected to the other end; a plurality of groups of jacks 10 corresponding to the elastic ends of the spring columns 9 are provided around the outer wall of the threaded ring 7.
[0027] During operation, the elastic end of the spring column 9 is pulled to disengage it from the insertion hole 10. At this time, the threaded ring 7 can be rotated to disengage the threaded ring 7 from the outer wall of the wheel body 1. At this time, the first limiting ring 3 can be pushed to make the second limiting ring 5 and the outer cylinder 4 slide out from the surface of the wheel body 1, and the disassembly of the outer cylinder 4 is completed, thereby achieving the purpose of quickly replacing the diamond layer. In addition, the effect of damage to the roller as a whole can be reduced during the disassembly process, and the waste of resources caused by the need to replace the entire roller due to damage to the diamond layer is reduced, so as to achieve the effect of saving costs and resources. The positioning rod 6 cooperates with the setting of the positioning groove to ensure that the position of the outer cylinder 4 on the wheel body 1 is more accurate and stable during the processing process, reduce the error caused by position deviation, improve the processing accuracy, simplify the assembly process of the outer cylinder 4, and improve the assembly efficiency. The way in which the elastic end of the spring column 9 is plugged into the outer wall of the threaded ring 7 can reduce the loosening of the connection between the threaded ring 7 and the wheel body 1 during the processing, causing the outer cylinder 4 to shake and deflect, thereby further improving the processing accuracy.
[0028] See also Figure 1-Figure 5, the threaded ring 7 and one end of the counterweight ring 2 are both fixedly connected with a connecting ring 16; one end of the connecting ring 16 is surrounded and fixedly connected with multiple groups of support plates 11; the two ends of the support plate 11 slide through the limit rod 12, and one end of the limit rod 12 is fixedly connected to the mounting plate 13; a spring 14 is installed between the outer wall of the limit rod 12 and the mounting plate 13; a screw rod 15 is threaded through the middle part of the support plate 11, and one end of the screw rod 15 is fixedly connected to the mounting plate 13; during operation, by rotating the screw rod 15 forward and backward, under the restriction of the limit rod 12, the position of the mounting plate 13 can be adjusted, so that the wheel body 1 can be installed with different lathe equipment, improving flexibility and adaptability, and when the position of the mounting plate 13 is adjusted appropriately, the stress at the connection can be effectively dispersed to prevent the roller from falling off or loosening as a whole during use, and the setting of the spring 14 can elastically absorb and alleviate part of the shock force generated when the roller rotates.
[0029] See also Figure 1-Figure 4 A belt groove 17 is provided on the surface of the connecting ring 16, and a belt 18 is provided on the belt groove 17; when working, the belt 18 can be connected to other rollers to achieve the purpose of synchronously driving multiple groups of rollers to rotate by one group of rollers, thereby ensuring the stability and consistency of multiple groups of rollers 1 during the processing process.
[0030] See also Figure 1 , Figure 4 , heat-conducting rings 19 are installed at the edges of both ends of the wheel body 1, and the heat-conducting rings 19 are made of copper material; a plurality of groups of arc plates 20 are equidistantly installed around the surface of one side of the heat-conducting ring 19; when working, the heat generated inside the wheel body 1 can be quickly transferred to its surface through the heat-conducting ring 19, and the rotation of the arc plates 20 generates wind force, and the wheel body 1 can dissipate heat more effectively by utilizing the principles of heat conduction and convection heat dissipation, thereby improving the heat dissipation effect of the roller.
[0031] See also Figure 2 , Figure 4 The outer wall of the middle part of the wheel body 1 is surrounded and fixed with multiple groups of arc-shaped pieces 21, and the arc-shaped pieces 21 are made of elastic material; when working, the arc-shaped pieces 21 can fill the gap between the wheel body 1 and the outer cylinder 4 to increase the connection and contact area between the two. This setting can be installed according to needs.
[0032] See also Figure 2 , Figure 4 The first limiting ring 3 is made of heat-insulating and heat-resistant material, and is made of polystyrene. When working, the first limiting ring 3 is made of heat-insulating and heat-resistant material, which can reduce the heat generated by the high movement of the outer cylinder 4 when pushing the outer cylinder 4, and prevent scalding of personnel.
[0033] See also Figure 1-Figure 5The limit rod 12 and one end of the screw rod 15 are both provided with a limit block, and a rubber pad is laid on the inner side of the mounting plate 13; during operation, the limit block can reduce the phenomenon of the limit rod 12 and the screw rod 15 being separated from the support plate 11, and the rubber pad can increase the friction force on the inner side of the mounting plate 13, thereby improving the stability during connection.
[0034] Working principle: by pulling the elastic end of the spring column 9 to disengage it from the socket 10, the threaded ring 7 can be rotated to disengage the threaded ring 7 from the outer wall of the wheel body 1, and the first limiting ring 3 can be pushed to make the second limiting ring 5 and the outer cylinder 4 slide out from the surface of the wheel body 1, completing the disassembly of the outer cylinder 4, thereby achieving the purpose of quickly replacing the diamond layer, and reducing the damage to the roller as a whole during the disassembly process, reducing the waste of resources caused by the need to replace the entire roller due to damage to the diamond layer, so as to achieve the effect of saving costs and resources, and the positioning rod 6 cooperates with the positioning groove to ensure that the diamond layer is not damaged during the processing process. When the outer cylinder 4 is positioned on the wheel body 1, the position of the outer cylinder 4 is more accurate and stable, the error caused by position deviation is reduced, the processing accuracy is improved, and the assembly process of the outer cylinder 4 can be simplified to improve the assembly efficiency. The way in which the elastic end of the spring column 9 is plugged into the outer wall of the threaded ring 7 can reduce the loosening of the connection between the threaded ring 7 and the wheel body 1 during the processing, which causes the outer cylinder 4 to shake and deflect, thereby further improving the processing accuracy. By rotating the screw rod 15 forward and backward, under the restriction of the limit rod 12, the position of the mounting plate 13 can be adjusted, so that the wheel body 1 can be installed on different lathe equipment, thereby improving the processing accuracy. High flexibility and adaptability, and when the position of the mounting plate 13 is adjusted appropriately, the stress at the connection can be effectively dispersed to prevent the roller from falling off or loosening as a whole during use, and the setting of the spring 14 can elastically absorb and relieve part of the shock force generated when the roller rotates; it can be connected to other rollers through the belt 18 to achieve the purpose of one group of rollers synchronously driving multiple groups of rollers to rotate, ensuring the stability and consistency of multiple groups of rollers 1 during the processing process; the heat generated inside the wheel body 1 can be quickly transferred to its surface through the heat conduction ring 19, and the rotation of the arc plate 20 generates wind force, using the principle of heat conduction and convection heat dissipation , so that the wheel body 1 can dissipate heat more effectively and improve the heat dissipation effect of the roller; the arc-shaped piece 21 can fill the gap between the wheel body 1 and the outer cylinder 4 to increase the connection and contact area between the two. This setting can be installed according to needs; the first limit ring 3 is a setting of heat-insulating and heat-resistant material, which can reduce the heat generated by the high movement of the outer cylinder 4 when pushing the outer cylinder 4, and the phenomenon of scalding people can occur; the limit block can reduce the phenomenon of the limit rod 12 and the screw 15 being separated from the support plate 11, and the rubber pad can increase the friction on the inner side of the mounting plate 13 to improve the stability during connection.
[0035] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. A diamond roller with a recyclable wheel body, comprising a wheel body (1); characterized in that: A counterweight ring (2) is fixedly connected to the outer wall of one end of the wheel body (1); a first limiting ring (3), an outer cylinder (4) and a second limiting ring (5) are respectively slidably connected to the outer wall of the wheel body (1), and the outer cylinder (4) is located between the first limiting ring (3) and the second limiting ring (5); a diamond layer is glued to the outer wall surface of the outer cylinder (4); a plurality of positioning rods (6) are fixedly connected around one side of the first limiting ring (3) and the second limiting ring (5), and positioning grooves are correspondingly provided at both ends of the outer cylinder (4); a threaded ring (7) is threadedly connected to the outer wall of one end of the wheel body (1), and one end of the threaded ring (7) is in contact with one end of the second limiting ring (5); a plurality of connecting frames (8) are fixedly connected around one side of the second limiting ring (5), and a spring column (9) is fixedly connected to the other end; a plurality of plug holes (10) corresponding to the elastic ends of the spring columns (9) are provided around the outer wall of the threaded ring (7).
2. The diamond roller with a recyclable wheel body according to claim 1, characterized in that: The threaded ring (7) and the counterweight ring (2) are both fixedly connected to a connecting ring (16) at one end; a plurality of groups of support plates (11) are fixedly connected around one end of the connecting ring (16); both ends of the support plate (11) are slidably penetrated by a limiting rod (12), and one end of the limiting rod (12) is fixedly connected to a mounting plate (13); a spring (14) is installed between the outer wall of the limiting rod (12) and the mounting plate (13); a screw rod (15) is threadedly penetrated through the middle part of the support plate (11), and one end of the screw rod (15) is fixedly connected to the mounting plate (13).
3. The diamond roller with a recyclable wheel body according to claim 2, characterized in that: The surface of the connecting ring (16) is provided with a belt groove (17), and the belt groove (17) is fitted with a belt (18).
4. The diamond roller with a recyclable wheel body according to claim 1, characterized in that: Heat-conducting rings (19) are installed at the edges of both ends of the wheel body (1), and the heat-conducting rings (19) are made of copper material; and a plurality of groups of arc-shaped plates (20) are installed at equal intervals around the surface of one side of the heat-conducting ring (19).
5. The diamond roller with a recyclable wheel body according to claim 1, characterized in that: A plurality of groups of arc-shaped sheets (21) are fixedly connected around the outer wall of the middle part of the wheel body (1), and the arc-shaped sheets (21) are made of elastic material.
6. The diamond roller with a recyclable wheel body according to claim 1, characterized in that: The first limiting ring (3) is made of heat-insulating and heat-resistant material, and is made of polystyrene.
7. The diamond roller with a recyclable wheel body according to claim 2, characterized in that: The limiting rod (12) and one end of the screw rod (15) are both provided with limiting blocks, and a rubber pad is laid on the inner side of the mounting plate (13).