Assembling equipment for creatine kinase isoenzyme detection reagent card
By designing an assembly equipment for creatine kinase isoenzyme detection reagent card using an automated detection and classification system, and using high-pressure gas to eliminate defective products, the problem of traditional vibration feeding tray poor performance in removing defective products is solved, and the high-precision production of reagent card is achieved.
Patent Information
- Application Number
- CN202421595122.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-07-08
AI Technical Summary
Traditional vibrating feed trays perform poorly in screening and eliminating defective products, affecting the overall processing accuracy of the reagent card.
An assembly equipment for creatine kinase isoenzyme detection reagent card was designed, and an automated detection and classification system was used to impact the bad shell with high pressure gas, causing it to fall on the bearing plate, thereby realizing the timely removal of bad products.
By accurately identifying and eliminating defective products, the production accuracy of reagent cards is improved, the degree of automation of the production line is improved, manual intervention is reduced, and the production process is optimized.
Smart Images

Figure CN222769019U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of vibrating feeding trays, in particular to an assembly device for a creatine kinase isoenzyme detection reagent card. Background Art
[0002] The application of vibrating feeder trays in the field of reagent card assembly has significantly improved production efficiency and quality. It achieves fast and accurate arrangement and transportation of reagent cards by precisely controlling the vibration frequency and amplitude, reduces manual operation and reduces human errors. The vibrating feeder tray is not only compatible with reagent cards of various specifications and sizes, but also easy to integrate with the automation system to form a complete automated production line. These advantages make the vibrating feeder tray an indispensable and important equipment in the field of reagent card assembly, providing reliable and efficient solutions for medical diagnosis, biological testing and other fields.
[0003] In the current reagent card manufacturing process, the vibrating conveyor tray is a key link, responsible for accurately sorting and conveying the upper and lower shells of the reagent card in a predetermined order to ensure the smooth progress of subsequent assembly work. However, in the actual operation process, we are faced with a challenge: due to possible processing accuracy problems in the previous process (such as injection molding, information printing, etc.), some defective shells are also sent to the vibrating feeder tray for transportation and assembly. The traditional vibrating feeder tray performs poorly in screening and removing these defective products, thus affecting the overall processing accuracy of the reagent card. Utility Model Content
[0004] Based on this, the purpose of the utility model is to provide an assembly device for creatine kinase isoenzyme detection reagent cards to solve the technical problem that the traditional vibrating feeder tray fails to remove defective products well, thereby reducing the processing accuracy of the reagent cards.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an assembly device for a creatine kinase isoenzyme detection reagent card, comprising a vibration disk body, a conveying track is arranged on one side of the vibration disk body, a rejection mechanism is arranged on the outer side of the conveying track, a detection mechanism is arranged at the front section of the rejection mechanism, the detection mechanism comprises a support frame, a camera is arranged on the top of the support frame, the rejection mechanism comprises a receiving plate, a guide plate is arranged on the top surface of the receiving plate, a motor shaft is arranged on the guide plate, an installation frame is arranged on one side of the receiving plate, a first receiving frame and a second receiving frame are arranged on the installation frame, a valve is arranged on one side of the conveying track, and an opening is arranged on one side of the surface of the conveying track.
[0006] By adopting the above technical solution, the assembly equipment uses an automated detection and classification system. When the reagent card shell is transported to the air outlet position, the high-pressure gas generated by the external air compressor is used to impact the defective shell, causing it to fall onto the receiving plate. This step ensures that defective products are removed in a timely and accurate manner, thereby improving the production accuracy of subsequent reagent cards.
[0007] Furthermore, an air outlet is provided on one side of the valve, the valve is connected to an external air compressor, and a track groove is provided on the inner side of the conveying track.
[0008] By adopting the above technical solution, the assembly equipment can quickly and accurately remove defective reagent card shells from the conveying track through high-pressure gas, thereby improving the automation level of the production line, reducing manual intervention, and thus improving production efficiency.
[0009] Furthermore, a top plate is provided above the receiving plate to limit the position movement of the reagent card.
[0010] By adopting the above technical solution, the top plate arranged above the receiving plate can effectively limit the position movement of the reagent card, which ensures that when the reagent card is impacted onto the receiving plate, it will not deviate from the predetermined position due to bouncing or rolling, thereby improving the accuracy and reliability of the rejection process.
[0011] Furthermore, the opening is a notch for removing the reagent card, and one side of the opening is a wedge-shaped structure for providing guidance and limitation for the reagent card.
[0012] By adopting the above technical solution, the assembly equipment can accurately remove defective reagent cards from the conveying track at a specific position, ensuring the accuracy and efficiency of the removal process, avoiding unnecessary downtime or misoperation, and thus improving production efficiency.
[0013] Furthermore, the first receiving frame is used to receive a recyclable reagent card, and the second receiving frame is used to receive a reagent card that cannot be directly recycled.
[0014] By adopting the above technical solution, the first receiving frame is helpful to achieve the effective utilization and recycling of resources. By centrally collecting the recyclable reagent cards, enterprises can reprocess or reuse them, thereby reducing production costs, reducing resource waste, and promoting environmental protection and sustainable development.
[0015] Furthermore, the camera is linearly connected to an external power supply through a visual system, and a fill light is provided on one side of the camera.
[0016] By adopting the above technical solution, the image information of the reagent card shell can be captured and transmitted in real time, which enables the assembly equipment to accurately identify the quality and status of the shell, promptly detect and remove defective products, thereby improving production efficiency and product quality.
[0017] In summary, the utility model mainly has the following beneficial effects:
[0018] The utility model uses a rejection mechanism, and the assembly equipment can accurately identify and reject defective products through an automated detection and classification system, thereby ensuring that only qualified reagent card shells enter the next production link, which directly improves the production accuracy of subsequent reagent cards. At the same time, the equipment collects different types of defective products into the first receiving frame and the second receiving frame respectively, so that the operator can quickly and conveniently handle the defective products accordingly without additional classification, which greatly improves the convenience of handling defective product shells. The entire process reduces manual intervention, optimizes the production process, and both ensures product quality and improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0020] Figure 2 This is a schematic diagram of the back structure of the utility model;
[0021] Figure 3 It is a schematic diagram of the cross-sectional structure of the top plate of the utility model;
[0022] Figure 4 For this utility model Figure 2 The enlarged structural diagram at A in the middle;
[0023] Figure 5 For this utility model Figure 3 Schematic diagram of the enlarged structure at point B.
[0024] In the figure: 1. vibration plate body; 201. conveying track; 202. track groove; 3. detection mechanism; 301. support frame; 302. camera; 303. fill light; 4. rejection mechanism; 401. valve; 402. air outlet; 403. receiving plate; 404. top plate; 405. guide plate; 406. motor shaft; 407. installation frame; 408. first receiving frame; 409. second receiving frame. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.
[0026] The following describes an embodiment of the utility model based on its overall structure.
[0027] Embodiment 1:
[0028] An assembly device for a creatine kinase isoenzyme detection reagent card, such as Figure 1-Figure 5 As shown, it includes a vibration plate body 1, a conveying track 201 is arranged on one side of the vibration plate body 1, a rejection mechanism 4 is arranged on the outer side of the conveying track 201, a detection mechanism 3 is arranged at the front section of the rejection mechanism 4, the detection mechanism 3 includes a support frame 301, a camera 302 is arranged on the top of the support frame 301, the rejection mechanism 4 includes a receiving plate 403, a guide plate 405 is arranged on the top surface of the receiving plate 403, a motor shaft 406 is arranged on the guide plate 405, a mounting frame 407 is arranged on one side of the receiving plate 403, a first receiving frame 408 and a second receiving frame 409 are arranged on the mounting frame 407, a valve 401 is arranged on one side of the conveying track 201, and the surface of the conveying track 201 An opening is provided on one side. The assembly equipment uses an automated detection and classification system. When the reagent card shell is transported to the air outlet 402, the high-pressure gas generated by the external air compressor is used to impact the defective shell, causing it to fall onto the receiving plate 403. This step ensures that defective products are removed in a timely and accurate manner, thereby improving the production accuracy of subsequent reagent cards. At the same time, according to the instructions of the control center, the motor shaft 406 drives the guide plate 405 to rotate, accurately guiding different types of defective products to the first receiving frame 408 and the second receiving frame 409, so that the operator can easily handle the two defective products accordingly without additional classification, thereby greatly improving the processing convenience.
[0029] See also Figure 3 , Figure 4 An air outlet 402 is provided on one side of the valve 401, and the valve 401 is connected to an external air compressor. A track groove 202 is provided on the inner side of the conveying track 201, which enables the assembly equipment to quickly and accurately remove defective reagent card shells from the conveying track 201 through high-pressure gas, thereby improving the degree of automation of the production line, reducing manual intervention, and thus improving production efficiency. At the same time, the track groove 202 provided on the inner side of the conveying track 201 provides a guarantee for the stable transportation of the reagent card shell. The track groove 202 ensures that the shell will not deviate from the track during transportation, reduces damage or confusion caused by unstable transportation, and further improves the stability of the production process and product quality.
[0030] See also Figure 4A top plate 404 is provided above the receiving plate 403 for limiting the position movement of the reagent card. The top plate 404 provided above the receiving plate 403 can effectively limit the position movement of the reagent card, which ensures that when the reagent card is impacted onto the receiving plate 403, it will not deviate from the predetermined position due to bouncing or rolling, thereby improving the accuracy and reliability of the rejection process. At the same time, by limiting the position movement of the reagent card, the top plate 404 also helps to maintain the cleanliness and safety of the production site. The reagent card is firmly restricted on the receiving plate 403, avoiding the possibility of scattering or splashing, reducing confusion and safety hazards in the production process, not only optimizing the production process, but also ensuring the safety of operators.
[0031] See also Figure 1 , Figure 3 The opening is a notch for removing the reagent card, and one side of the opening is a wedge-shaped structure, which is used to provide a guide limit for the reagent card, so that the assembly equipment can accurately remove the defective reagent card from the conveying track at a specific position, ensuring the accuracy and efficiency of the removal process, avoiding unnecessary downtime or misoperation, and thus improving production efficiency. At the same time, the wedge-shaped structure on one side of the opening provides a guide limit function for the reagent card. This structure can guide the good reagent card to smoothly enter the next process, prevent it from deviating from the direction or getting stuck, and further improve the smoothness and reliability of the shell transportation process.
[0032] See also Figure 3 , Figure 4 The first receiving frame 408 is used to receive recyclable reagent cards, and the second receiving frame 409 is used to receive reagent cards that cannot be directly recycled. The first receiving frame 408 helps to achieve effective utilization and recycling of resources. By collecting recyclable reagent cards in a centralized manner, enterprises can reprocess or reuse them, thereby reducing production costs, reducing resource waste, and promoting environmental protection and sustainable development. At the same time, the second receiving frame 409 is specifically used to receive reagent cards that cannot be directly recycled, which ensures effective management and treatment of waste. Classifying and collecting non-recyclable reagent cards can avoid potential pollution to the environment, and facilitate subsequent waste treatment work, reflecting the concern and responsibility for environmental protection, and helping enterprises to achieve green and environmentally friendly production methods.
[0033] Embodiment 2:
[0034] See also Figure 3 , Figure 4The camera 302 is linearly connected to the external power supply through the visual system. A fill light 303 is arranged on one side of the camera 302, which can capture and transmit the image information of the reagent card shell in real time, which enables the assembly equipment to accurately identify the quality and status of the shell, timely discover and remove defective products, thereby improving production efficiency and product quality. At the same time, the fill light 303 arranged on one side of the camera 302 provides sufficient light source to ensure that the camera can clearly capture the details of the reagent card shell under various light conditions, which further enhances the recognition accuracy of the visual system, reduces misjudgment and missed detection caused by insufficient light or reflection, and provides a strong guarantee for the stability and reliability of the production process.
[0035] The implementation principle of the utility model is as follows: first, the reagent card shells to be processed are placed inside the vibration disk body 1, and the shells are sorted and transported until they are transported to the inside of the conveying track 201. With the continuous transportation, the camera 302 on the top collects information on the surface of the shells, and cooperates with the external visual inspection system to judge the surface conditions of the shells, which are divided into three situations. First, shell products with poor printing accuracy can be directly recycled. Second, shell products with injection molding defects need to be recycled again and cannot be directly used. Third, the reagent card shells are good products. For shells that can be directly recycled and those with injection molding defects, the visual sensor system is used to judge, and then the information is transmitted to the control center. Next, when the product is transported to a position opposite to the air outlet 402, the high-pressure gas generated by the external air compressor impacts the shell, and then falls onto the receiving plate 403 on one side. At this time, according to the judgment information, the motor shaft 406 of the external motor drives the guide plate 405 to rotate, so as to distinguish and guide the above-mentioned two defective product situations, causing the shells of the two defective product situations to fall into the first receiving frame 408 and the second receiving frame 409 respectively, completing the removal of these two defective products. Afterwards, the operator can directly perform corresponding processing on the two defective products inside the first receiving frame 408 and the second receiving frame 409, thereby improving the subsequent reagent card production accuracy and improving the convenience of handling defective product shells.
[0036] Parts not involved in the present invention are the same as the prior art or can be implemented by using the prior art, and will not be described in detail here.
[0037] Although an embodiment of the utility model has been shown and described, this specific embodiment is only an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contribution as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.
Claims
1. An assembly device for a creatine kinase isoenzyme detection reagent card, characterized in that: The invention comprises a vibration plate body (1), a conveying track (201) is arranged on one side of the vibration plate body (1), a rejection mechanism (4) is arranged on the outer side of the conveying track (201), a detection mechanism (3) is arranged at the front section of the rejection mechanism (4), the detection mechanism (3) comprises a support frame (301), a camera (302) is arranged on the top of the support frame (301), the rejection mechanism (4) comprises a receiving plate (403), a guide plate (405) is arranged on the top surface of the receiving plate (403), a motor shaft (406) is arranged on the guide plate (405), a mounting frame (407) is arranged on one side of the receiving plate (403), a first receiving frame (408) and a second receiving frame (409) are arranged on the mounting frame (407), a valve (401) is arranged on one side of the conveying track (201), and an opening is arranged on one side of the surface of the conveying track (201).
2. The assembly device of the creatine kinase isoenzyme detection reagent card according to claim 1, characterized in that: An air outlet (402) is provided on one side of the valve (401), the valve (401) is connected to an external air compressor, and a track groove (202) is provided on the inner side of the conveying track (201).
3. The assembly device of the creatine kinase isoenzyme detection reagent card according to claim 1, characterized in that: A top plate (404) is provided above the receiving plate (403) to limit the position movement of the reagent card.
4. The assembly device of the creatine kinase isoenzyme detection reagent card according to claim 1, characterized in that: The opening is a notch for removing the reagent card, and one side of the opening is a wedge-shaped structure for providing guidance and limitation for the reagent card.
5. The assembly device of the creatine kinase isoenzyme detection reagent card according to claim 1, characterized in that: The first receiving frame (408) is used to receive a recyclable reagent card, and the second receiving frame (409) is used to receive a reagent card that cannot be directly recycled.
6. The assembly device for the creatine kinase isoenzyme detection reagent card according to claim 1, characterized in that: The camera (302) is linearly connected to an external power source via a visual system, and a fill light (303) is provided on one side of the camera (302).
Citation Information
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