Novel safety cock convenient to use

By designing a new safety bolt with pneumatic control, the existing safety bolts are solved for the cumbersome manual insertion and removal and the need for manpower to carry, and automated operations are achieved, work efficiency and safety are improved, and the service life of the equipment is extended.

CN222769053UActive Publication Date: 2025-04-18WUZHOU WANSHUN FORGING PRESS MASCH TOOL WORKS CO LTD
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Patent Information

Application Number
CN202421439031.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-04-18
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

Existing safety pins require frequent manual plugging and unplugging of safety pins, which are prone to safety hazards due to human negligence and require manual handling, which consumes physical and time, reduces work efficiency and causes waste of human resources.

Method used

A new type of safety bolt is designed, which adopts pneumatic control components, including cylinders and sliders. The sliders slide along the guide rails and the cylinder drives the sliders to move. The safety bolt is coordinated with the operating state of the press through PLC electrical control, and automated operations avoid manual insertion and removal and handling.

Benefits of technology

The automatic operation of safety plugs is realized, which reduces the cumbersomeness of manual operation and safety hazards, saves physical strength and time, improves work efficiency, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222769053U_ABST
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Abstract

The utility model provides a novel convenient-to-use safety cock which comprises a press machine body, control assemblies are arranged on the two sides of the press machine body, each control assembly comprises an air cylinder, working table plates are arranged on the two sides of the press machine body, an automatic safety seat is arranged on one side of each working table plate, and a mounting block is arranged on each automatic safety seat. The cylinder is mounted on the mounting block; a pressure reducing valve is arranged on one side of the press body, and an electromagnetic valve is arranged at the bottom of the press body. According to the safety cock, control assemblies are arranged on the two sides of a press machine body, an automatic safety plate is connected with a working table plate on the press machine body, the control assemblies are installed on the automatic safety plate, and the safety cock is installed on the control assemblies, so that the safety cock can control safe start and stop of the press machine body; meanwhile, the safety cock body does not need to be carried manually through the control assembly, physical strength and time are saved, the working efficiency is improved, and unnecessary waste of human resources is avoided.
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Description

Technical Field

[0001] The utility model belongs to the technical field of safety bolts, and more specifically, particularly relates to a novel safety bolt that is easy to use. Background Art

[0002] In the field of industrial manufacturing, presses are widely used. With the continuous improvement of production requirements, in order to ensure the safe operation of the press, a safety bolt is usually installed on its outer wall. The safety bolt has a key safety pin. The operating state of the press is controlled by a sensor that senses the safety pin. Once the safety pin is pulled out, the press will stop working, and then the safety bolt will be moved to the workbench to ensure the safety of the operator. However, this existing safety bolt requires manual frequent insertion and removal of the safety pin on the safety bolt, which is not only cumbersome, but also prone to safety hazards due to human negligence; at the same time, it is extremely physically and mentally demanding to carry the safety bolt by manpower, which greatly reduces the overall work efficiency and also causes unnecessary waste of human resources. Utility Model Content

[0003] In order to solve the above technical problems, the utility model provides a new and easy-to-use safety bolt to solve the technical problems in the prior art that the manual insertion and removal of the safety pin of the existing safety bolt is cumbersome and easy to cause hidden dangers due to negligence. At the same time, the safety bolt needs to be carried by manpower, which consumes physical strength and time, resulting in low efficiency and waste of manpower.

[0004] The purpose and effect of the novel and easy-to-use safety bolt of the utility model are achieved by the following specific technical means:

[0005] A new and easy-to-use safety bolt includes a press body, control components are arranged on both sides of the press body, the control component includes a cylinder, work tables are arranged on both sides of the press body, an automatic safety seat is arranged on one side of the work table, a mounting block is arranged on the automatic safety seat, and the cylinder is installed on the mounting block; the safety bolt is installed on the control component, a pressure reducing valve is arranged on one side of the press body, and a solenoid valve is also arranged at the bottom of the press body.

[0006] According to a preferred embodiment, the control assembly further includes a slide plate, a guide rail is provided on the automatic safety seat, the slide plate is clamped on the guide rail, and the slide plate is slidably connected to the guide rail.

[0007] According to a preferred embodiment, a connecting block is provided on the slide plate, the slide plate is connected to the cylinder shaft end via the connecting block, and the safety bolt body is connected to the slide plate via screws.

[0008] According to a preferred embodiment, a buffer pad is provided on the automatic safety seat, the buffer pad is located between the cylinder and the guide rail, and one end of the slide plate is in contact with the buffer pad.

[0009] According to a preferred embodiment, a guide rail plate is provided on the automatic safety seat, and the guide rail plate is located between the guide rails.

[0010] According to a preferred embodiment, the pressure reducing valve is connected to the solenoid valve via a connecting pipe, and the other end is connected to an external air source, and the solenoid valve is connected to both ends of the cylinder via the connecting pipe.

[0011] Compared with the prior art, the utility model has the following beneficial effects:

[0012] 1. Control components are set on both sides of the press machine. The control components are installed on the automatic safety seat. The control components include structures such as a cylinder and a slide plate. The slide plate is installed on the guide rail on the automatic safety seat and is slidably connected to the guide rail so that it can move along the guide rail; and is connected to the shaft end of the cylinder through a connecting block, and the movement of the slide plate can be controlled by the cylinder. The safety bolt body is installed on the slide plate, and manpower is no longer required to carry the safety bolt body, which greatly saves physical strength and time, improves work efficiency, and avoids unnecessary waste of human resources. At the same time, the safety bolt is operated through electrical control, and can be controlled by the PLC on the press during operation, so that the safety bolt can cooperate with the operating status of the press, further providing more efficient and safer protection measures.

[0013] 2. A guide plate is provided on the automatic safety seat and is located between the guide rail and the automatic safety seat, which can effectively reduce the friction generated by the slide plate and the automatic safety seat during relative movement. When the slide plate slides on the guide rail, the guide plate acts as a good isolation and buffer medium, avoiding direct hard contact between the two, thereby greatly reducing the degree of wear. It not only improves the overall wear resistance and extends the service life of related components, but also ensures that the equipment can maintain stable performance and reliable operation during long-term use. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model after assembly.

[0015] Figure 2 It is a structural diagram of the control component.

[0016] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:

[0017] 11. Press body; 12. Pressure reducing valve; 13. Solenoid valve; 21. Cylinder; 22. Slide plate; 23. Connecting block; 31. Automatic safety seat; 32. Mounting block; 33. Guide rail; 34. Safety bolt body; 35. Buffer pad; 36. Guide plate. DETAILED DESCRIPTION

[0018] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the technical solution of the present invention, but cannot be used to limit the protection scope of the present invention.

[0019] Example:

[0020] like Figure 1 , 2 As shown, the utility model provides a new type of easy-to-use safety bolt, including a press body 11, and control components are arranged on both sides of the press body 11. Each control component includes a cylinder 21, and the cylinder 21 is used as a power source to provide driving force for it. Work tables are also arranged on both sides of the press body 11, and these work tables provide convenient working space for operators. An automatic safety seat 31 is arranged on one side of the work table, and a mounting block 32 is arranged on the automatic safety seat 31. The cylinder 21 is installed on this mounting block 32 to ensure that the cylinder 21 can function stably. A pressure reducing valve 12 is also arranged on one side of the press body 11, and the pressure reducing valve 12 can adjust and control the pressure to adapt to different working requirements and working conditions. At the same time, the safety bolt body 34 is installed on the control component to realize the safety protection of the press body 11. At the bottom of the press body 11, a solenoid valve 13 is also provided. The solenoid valve 13 is used to control the air source and realize the control of the control component. At the same time, the safety bolt is operated by pneumatic control, so that it can be controlled by the PLC of the press, and cooperate with the working state of the press to provide more efficient and safer protection measures. At the same time, the safety bolt is operated by pneumatic control, so that the safety bolt can be controlled by the PLC of the press, and the safety bolt can cooperate with the working state of the press. Whether it is to provide continuous safety protection during the normal operation of the press, or to respond quickly when facing emergencies or abnormal working conditions, it provides more efficient and safe protection measures. The safety and reliability of the entire system are enhanced, allowing operators to feel more at ease and assured when using the press, effectively avoiding potential safety risks and accidents.

[0021] The control component has a slide plate 22, and a guide rail 33 is arranged on the automatic safety seat 31. The slide plate 22 is clamped on the guide rail 33, and the two are slidably connected. When the slide plate 22 slides along the guide rail 33, the sliding action is stable and smooth, which can ensure that the slide plate 22 moves freely and stably thereon. The slide plate 22 can be adjusted and moved on the guide rail 33 according to actual needs, so as to realize various specific functions and operations. At the same time, this slidable connection also brings convenience to the maintenance and care of the equipment. When the slide plate 22 or the guide rail 33 needs to be inspected, cleaned or replaced, the slide plate 22 can be easily removed from the guide rail 33, and then accurately installed back after completing the corresponding operation, without affecting the normal operation of the entire system.

[0022] A connecting block 23 is provided on the slide 22, and this connecting block 23 acts as an important connecting medium. The slide 22 is connected to the shaft end of the cylinder 21 through the connecting block 23. The cylinder 21 can transmit power to the slide 22, thereby driving the slide 22 to move and operate according to the established requirements. The safety bolt body 34 is firmly connected to the slide 22 through screws, ensuring that the safety bolt body 34 can keep synchronization during the movement of the slide 22, providing reliable protection for the safe operation of the equipment.

[0023] A buffer pad 35 is provided on the automatic safety seat 31. The buffer pad 35 is located between the cylinder 21 and the guide rail 33. One end of the slide plate 22 contacts the buffer pad 35. When the slide plate 22 interacts with the buffer pad 35 during the movement, the buffer pad 35 can exert its unique buffering effect. It can effectively absorb and slow down the impact force caused by the movement of the slide plate 22, avoiding damage to related components caused by direct collision. It not only protects the slide plate 22 itself, but also plays a good protective role on the safety bolt body 34, extending the service life and stability of the entire system.

[0024] At the same time, a guide plate 36 is provided on the automatic safety seat 31, and the guide plate 36 is located between the guide rail 33 and the automatic safety seat 31. The guide plate 36 can further optimize the sliding performance of the slide plate 22 on the guide rail 33, reduce friction and resistance, and make the movement of the slide plate 22 smoother and more efficient. It can improve the wear resistance and durability of the entire system to a certain extent, so that the equipment can still maintain a good working condition during long-term use.

[0025] The pressure reducing valve 12 is connected to the solenoid valve 13 through a connecting pipe, and the gas regulated by the pressure reducing valve 12 is stably transmitted to the solenoid valve 13. One end of the pressure reducing valve 12 is connected to the external gas source through a connection method, and is responsible for introducing the external gas source into the entire system. In this process, the pressure reducing valve 12 effectively reduces the pressure of the incoming gas source to ensure that the pressure of the gas meets the requirements of the equipment operation, thereby ensuring the stability and safety of the entire system. The solenoid valve 13 is connected to both ends of the cylinder 21 through a connecting pipe, so that the solenoid valve 13 can control the delivery of gas to the cylinder 21. When the solenoid valve 13 receives the corresponding signal, it can quickly and accurately open or close the gas channel, thereby realizing the control of the movement of the cylinder 21, ensuring that the gas can flow and transfer smoothly in the system, so that the cylinder 21 can obtain the required power support, thereby effectively completing its predetermined actions and tasks.

[0026] The specific usage and function of this embodiment are as follows:

[0027] First, place the press body 11 in a suitable working position and control it through the PLC of the press. The gas enters the system through the connection to one end of the pressure reducing valve 12. The pressure reducing valve 12 adjusts the gas source pressure to meet the equipment operation requirements. Then, the decompressed gas is stably transmitted to the solenoid valve 13 through the connecting pipe. When the control component needs to work, the corresponding signal is sent to the solenoid valve 13. The solenoid valve 13 quickly and accurately opens or closes the gas channel connected to the two ends of the cylinder 21 according to the signal, thereby controlling the movement of the cylinder 21.

[0028] When the cylinder 21 starts working as a power source, it is installed on the mounting block 32 to ensure stability. The power is transmitted to the slide plate 22 connected to it through the connecting block 23 through the shaft end, driving the slide plate 22 to slide smoothly on the guide rail 33. The safety bolt body 34 on the slide plate 22 is firmly connected to it by screws, and can move synchronously with the slide plate 22 to play a safety role. During the movement of the slide plate 22, when it contacts the buffer pad 35 located between the cylinder 21 and the guide rail 33, the buffer pad 35 can absorb and reduce the impact force to protect related components. At the same time, the guide rail plate 36 located between the guide rail 33 and the automatic safety seat 31 can optimize the sliding performance of the slide plate 22, reduce friction resistance, and improve the durability of the system. The workbench provides a convenient working space for the operator, and the operator can perform corresponding operations in this space. The whole process realizes the convenient, efficient and safe use of the safety bolt.

[0029] The basic principle and main features of the present invention and the advantages of the present invention are shown and described above. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments.

Claims

1. A novel and easy-to-use safety bolt, comprising a press body (11), characterized in that: Control components are provided on both sides of the press body (11), and the control components include a cylinder (21). Work tables are provided on both sides of the press body (11), an automatic safety seat (31) is provided on one side of the work table, a mounting block (32) is provided on the automatic safety seat (31), and the cylinder (21) is mounted on the mounting block (32); a safety bolt body (34) is installed on the control component, a pressure reducing valve (12) is provided on one side of the press body (11), and a solenoid valve (13) is also provided at the bottom of the press body (11).

2. A novel and easy-to-use safety bolt according to claim 1, characterized in that: The control assembly also includes a slide plate (22). The automatic safety seat (31) is provided with a guide rail (33). The slide plate (22) is clamped on the guide rail (33). The slide plate (22) and the guide rail (33) are slidably connected.

3. A novel and easy-to-use safety bolt according to claim 2, characterized in that: The slide plate (22) is provided with a connecting block (23), the slide plate (22) is connected to the axial end of the cylinder (21) via the connecting block (23), and the safety bolt body (34) is connected to the slide plate (22) via screws.

4. A novel and easy-to-use safety bolt according to claim 3, characterized in that: The automatic safety seat (31) is provided with a buffer pad (35), the buffer pad (35) is located between the cylinder (21) and the guide rail (33), and one end of the slide plate (22) is in contact with the buffer pad (35).

5. A novel and easy-to-use safety bolt according to claim 4, characterized in that: A guide rail plate (36) is provided on the automatic safety seat (31), and the guide rail plate (36) is located between the guide rail (33) and the guide rail plate (36).

6. A novel and easy-to-use safety bolt according to claim 1, characterized in that: The pressure reducing valve (12) is connected to the electromagnetic valve (13) via a connecting pipe, and the other end is connected to an external air source. The electromagnetic valve (13) is connected to both ends of the cylinder (21) via the connecting pipe.