Railway roadbed sound barrier acoustic board mounting system
By designing a mechanized installation system for sound-absorbing plates of railway roadbed acoustic barriers, using door frames, ground guide rails, longitudinally shifted beams and other structures, the traditional manual lifting method has solved the problems of difficulty, slow construction speed, high safety hazards and high cost in the construction of existing sound barriers near railways, and achieved efficient, safe and economical sound-absorbing plate installation effect.
Patent Information
- Application Number
- CN202421706155.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-07-18
AI Technical Summary
The traditional manual lifting method has problems such as difficult, slow construction speed, high safety hazards and high cost in the construction of sound-absorbing plates near the existing line sound barrier of the railway, which is difficult to meet the requirements of modern railway construction for safe, efficient and high-quality construction.
A railway roadbed sound-absorbing sound-absorbing plate installation system was designed. Through mechanized operation, the door frame, ground guide rail, longitudinal beam and other structures were used to realize the mechanized installation of sound-absorbing plates, reducing the difficulty of manual operation, and improving construction safety and efficiency.
Through mechanized operation, the system reduces the difficulty of manual lifting, improves construction safety and efficiency, reduces the impact on existing wired driving, reduces costs, and ensures construction quality.
Smart Images

Figure CN222770517U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sound absorbing board installation, in particular to a railway roadbed sound barrier sound absorbing board installation system. Background Art
[0002] In railway construction, especially in areas where the railway is close to existing lines, the installation of sound barriers is of great significance for reducing noise pollution and protecting the living environment of surrounding residents. However, in the construction process of the sound-absorbing panels of the sound barriers, the traditional manual hoisting method exposes many problems and is difficult to meet the requirements of modern railway construction for safe, efficient and high-quality construction.
[0003] First, the traditional manual hoisting method is difficult. Due to the large size and heavy weight of the sound-absorbing panels, manual hoisting requires the construction of a temporary installation platform or the use of hoisting equipment, which not only increases the complexity of the construction, but also brings greater safety hazards. Especially in areas where the railway is close to existing lines, the installation platform is difficult to build, which is easy to interfere with the operation of the existing lines and increase the construction risks.
[0004] Secondly, manual hoisting construction is slow and has low construction efficiency. Due to the uncertainty and limitations of manual operation, the hoisting process often takes a long time and it is difficult to ensure the stability of the construction progress. At the same time, due to the inaccuracy of manual operation, the installation quality of the sound-absorbing panels is also difficult to be effectively controlled, which may lead to rework and reduce construction efficiency.
[0005] In addition, the traditional manual lifting method requires not only professional lifting personnel, but also the cooperation of other auxiliary personnel, which increases the size of the construction team and labor costs.
[0006] Therefore, in order to address the problems existing in the traditional manual lifting method during the construction of sound-absorbing panels for sound barriers near existing railway lines, it is necessary to seek a safer, more efficient and economical sound-absorbing panel installation system. Utility Model Content
[0007] The purpose of the utility model is to provide a railway roadbed sound barrier sound absorption board installation system, which reduces the difficulty of manual lifting through mechanized operation, improves construction safety, and reduces the impact on existing line traffic. At the same time, mechanized operation increases construction speed, reduces costs, and ensures construction quality.
[0008] The above-mentioned optimized structure of the utility model is realized by the following technical scheme: a railway roadbed sound barrier sound absorbing board installation system, which is used for installing the sound absorbing board on the steel column, and comprises two ground rails, the two ground rails are symmetrically arranged on both sides of the steel column, and a door frame is provided on the ground rails, the door frame is slidably connected with the ground rails, the door frame is arranged across both sides of the steel column, and a hoisting device is provided on the top of the door frame;
[0009] It also includes a longitudinal shift beam, which is arranged parallel to one side of the steel column and is detachably connected to a plurality of the steel columns. A plurality of longitudinal shift devices are arranged on the longitudinal shift beam.
[0010] In some embodiments, the portal frame includes a movable plate, which is slidably connected to the ground guide rail, a U-shaped rod is connected between two of the movable plates, and the lifting device is provided on the top of the U-shaped rod.
[0011] In some embodiments, a dovetail groove is provided at the bottom of the movable plate, and the ground guide rail is inserted into the dovetail groove.
[0012] In some embodiments, two reinforcing rods are symmetrically provided between the U-shaped rod and the movable plate.
[0013] In some embodiments, the portal frame is detachably connected to the steel column, and a steel cable is connected between the U-shaped rod and the steel column.
[0014] In some embodiments, the longitudinal shifting beam is an I-beam, and the longitudinal shifting device is a longitudinal shifting electric hoist.
[0015] In some embodiments, the lifting device includes a lifting component, which is fixed on the top of the portal frame. A lifting frame is provided at the bottom of the lifting component, and the lifting frame is a long tripod.
[0016] In some embodiments, the lifting component is an electric hoist.
[0017] In some embodiments, a connecting plate is vertically provided on one side of the steel column, and the longitudinal displacement beam is provided between a plurality of the connecting plates.
[0018] In summary, the utility model has the following beneficial effects:
[0019] This type of railway roadbed sound barrier sound-absorbing panel installation system can realize the mechanized operation of installing the sound-absorbing panels under various terrain conditions through the setting of structures such as portal frames, ground guide rails, and longitudinal beams, reducing the difficulty of manual lifting and improving construction safety. At the same time, mechanized operation increases construction speed, reduces manpower input, reduces costs, ensures construction quality, and does not require the construction of temporary installation platforms or the use of lifting equipment, reducing the impact on existing line traffic. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the structure of the utility model;
[0021] Figure 2 The utility model is a schematic diagram of the assembly structure of the sound absorbing panel longitudinally moving on the steel column.
[0022] In the figure: 1. Steel column; 2. Ground guide rail; 3. Door frame; 31. Moving plate; 32. U-shaped rod; 33. Reinforcing rod; 4. Lifting device; 41. Lifting parts; 42. Lifting frame; 5. Longitudinal beam; 6. Longitudinal device; 7. Steel cable; 8. Sound-absorbing panel. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] refer to Figure 1-2 A railway roadbed sound barrier sound absorption board installation system is used for installing a sound absorption board 8 on a steel column 1, comprising two ground guide rails 2, the two ground guide rails 2 are symmetrically arranged on both sides of the steel column 1, and a door frame 3 is provided on the ground guide rail 2. The door frame 3 is slidably connected to the ground guide rail 2 to ensure that the door frame 3 can move smoothly along both sides of the steel column 1, so as to adjust the installation position of the sound absorption board 8; the door frame 3 is arranged across both sides of the steel column 1, and a hoisting device 4 is provided on the top of the door frame 3 for hoisting the sound absorption board 8 to achieve sound absorption The lifting of the plate 8 facilitates the installation of the sound-absorbing plate 8 on the steel column 1; a longitudinal moving beam 5 is arranged parallel to one side of the multiple steel columns 1, and the longitudinal moving beam 5 is detachably connected to the multiple steel columns 1, and can be connected by bolts and nuts, so as to realize the installation and disassembly between the longitudinal moving beam 5 and the steel column 1; a plurality of longitudinal moving devices 6 are arranged on the longitudinal moving beam 5, and the longitudinal moving device 6 is used to drive the sound-absorbing plate 8 to move longitudinally, so that the sound-absorbing plate 8 is transported to the desired installation position to realize mechanized operation, and the moving device 6 and the sound-absorbing plate 8 can be connected by a steel wire rope.
[0025] In some embodiments, the portal frame 3 includes a movable plate 31, which is slidably connected to the ground guide rail 2. A dovetail groove may be provided at the bottom of the movable plate 31, in which the ground guide rail 2 is inserted, so as to facilitate the movement of the movable plate 31 on the ground guide rail 2 and increase the contact area between the movable plate 31 and the ground guide rail 2, thereby enhancing the pressure-bearing strength of the movable plate 31; a U-shaped rod 32 is connected between the two movable plates 31, and a lifting device 4 is provided on the top of the U-shaped rod 32. The lifting device 4 includes a lifting part 41, which may be an electric hoist. This is a prior art and will not be described in detail here; the lifting part 41 is fixedly mounted on the top of the portal frame 3, and a lifting frame 42 is provided at the bottom of the lifting part 41. The lifting frame 42 may be a long tripod. The lifting frame 42 forms multiple lifting points between the lifting part 41 and the sound absorbing panel 8, thereby improving the stability of the sound absorbing panel 8 during lifting, thereby improving the installation quality of the sound absorbing panel 8.
[0026] In some embodiments, two reinforcing rods 33 are symmetrically provided between the U-shaped rod 32 and the movable plate 31, which can strengthen the connection strength between the U-shaped rod 32 and the movable plate 31, improve the stability of the lifting device 4 on the U-shaped rod 32, and thus improve the stability of the lifting process.
[0027] In some embodiments, the portal frame 3 and the steel column 1 are detachably connected, and the U-shaped rod 32 and the steel column 1 can be connected by a steel cable 7. Through the connection of the steel cable 7, the connection points between the U-shaped rod 32 and the steel column 1 are increased, thereby increasing the force points between the two, thereby enhancing the stability of the U-shaped rod 32. At the same time, the steel cable 7 is easy to disassemble, reducing the impact on the movement of the portal frame 3.
[0028] In some embodiments, the longitudinal moving beam 5 can be an I-beam, which is convenient for material acquisition and can meet the use requirements of the longitudinal moving device 6. The longitudinal moving device 6 can be a longitudinal moving electric hoist, which can drive the pulley in the longitudinal moving beam 5 to roll by the rotation of the moving motor, thereby realizing the movement of the sound-absorbing plate 8 under the lifting of the longitudinal moving device 6. The longitudinal moving electric hoist is a prior art, and the specific structure and principle will not be repeated here.
[0029] In some embodiments, a connecting plate is vertically provided on one side of the steel column 1, and a longitudinal beam 5 is provided between the multiple connecting plates. By connecting the connecting plates, the vertical distance between the steel column 1 and the longitudinal beam 5 can be increased to avoid the distance between the two being too close to affect the movement of the longitudinal device 6 on the longitudinal beam 5.
[0030] The specific working principle is as follows:
[0031] In actual construction, the sundries on the surface where the steel column 1 is located are cleared, the foundation is dredged, and the foundation is reinforced and compacted.
[0032] According to the design plan, the ground rails 2 are installed on the foundation at a certain spacing and angle.
[0033] Connect the two moving plates 31 through the U-shaped rod 32 to ensure that the connection between the U-shaped rod 32 and the moving plates 31 is firm and reliable. Install the moving plate 31 on the ground rail 2 so that the door frame 3 can slide along the ground rail 2. Install the lifting device 4 on the top of the door frame 3, move the door frame 3 to between the two steel columns 1 where the sound absorbing panel 8 is to be installed, and use the steel cable 7 to connect the door frame 3 and the two steel columns 1 to ensure the stability and continuity of the entire system.
[0034] A longitudinal shift beam 5 is installed on one side of the steel column 1. The longitudinal shift beam 5 can be an I-beam and is connected to multiple steel columns 1 through a connecting plate. A longitudinal shift device 6 is installed on the longitudinal shift beam 5 to complete the assembly of the entire installation system.
[0035] The sound absorbing panel 8 is fixed on the longitudinal moving device 6. One sound absorbing panel 8 can be fixed on two longitudinal moving devices 6 by a steel wire rope to ensure the stability of the movement of the sound absorbing panel 8. The sound absorbing panel 8 is driven to move longitudinally into place by the longitudinal moving device 6, and the hanging frame 42 is lowered to a suitable position by the hanging piece 41 of the hanging device 4, and then the sound absorbing panel 8 is fixed on the hanging frame 42. The hanging piece 41 drives the sound absorbing panel 8 to rise above the steel column 1, and the hanging piece 41 drives the sound absorbing panel 8 to be inserted between the two steel columns 1. After being inserted into place, the next sound absorbing panel 8 is installed until the installation of all the sound absorbing panels 8 between the two steel columns 1 is completed.
[0036] After the installation is completed, the steel cable 7 between the steel column 1 and the door frame 3 is removed, and the door frame 3 is moved to the next installation station, and the installation is completed according to the above steps.
[0037] The sound absorbing panels 8 are inserted between the steel columns 1 piece by piece from top to bottom. When inserting, be careful not to damage the single-tube rubber pad that separates the sound absorbing panels 8 and the steel columns 1. When inserting, insert both sides horizontally from top to bottom at the same time to avoid damaging the sound absorbing panels 8 when inserting at an angle. In some areas, if the gap between the sound absorbing panels 8 and the steel columns 1 is small and cannot be inserted, a rubber hammer can be used to tap and insert slowly to improve the installation quality.
[0038] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A railway roadbed sound barrier sound absorption board installation system, used for installing a sound absorption board (8) on a steel column (1), characterized by: The invention comprises two ground guide rails (2), the two ground guide rails (2) are symmetrically arranged on both sides of a steel column (1), a door frame (3) is arranged on the ground guide rail (2), the door frame (3) is slidably connected to the ground guide rail (2), the door frame (3) is arranged across both sides of the steel column (1), and a hoisting device (4) is arranged on the top of the door frame (3); It also comprises a longitudinal shift beam (5), which is arranged parallel to one side of the steel column (1) and is detachably connected to a plurality of the steel columns (1), and a plurality of longitudinal shift devices (6) are arranged on the longitudinal shift beam (5).
2. A railway roadbed sound barrier sound absorbing board installation system according to claim 1, characterized in that: The portal frame (3) comprises a movable plate (31), the movable plate (31) being slidably connected to the ground guide rail (2), a U-shaped rod (32) being connected between two movable plates (31), and the lifting device (4) being provided on the top of the U-shaped rod (32).
3. A railway roadbed sound barrier sound absorbing board installation system according to claim 2, characterized in that: A dovetail groove is provided at the bottom of the movable plate (31), and the ground guide rail (2) is inserted into the dovetail groove.
4. The railway roadbed sound barrier sound absorbing board installation system according to claim 2, characterized in that: Two reinforcing rods (33) are symmetrically arranged between the U-shaped rod (32) and the movable plate (31).
5. The railway roadbed sound barrier sound absorbing board installation system according to claim 2, characterized in that: The portal frame (3) is detachably connected to the steel column (1), and a steel cable (7) is connected between the U-shaped rod (32) and the steel column (1).
6. The railway roadbed sound barrier sound absorbing board installation system according to claim 1, characterized in that: The longitudinal shifting beam (5) is an I-beam, and the longitudinal shifting device (6) is a longitudinal shifting electric hoist.
7. The railway roadbed sound barrier sound absorbing board installation system according to claim 1, characterized in that: The hoisting device (4) comprises a hoisting member (41), wherein the hoisting member (41) is fixedly mounted on the top of the portal frame (3), and a hoisting frame (42) is disposed at the bottom of the hoisting member (41), wherein the hoisting frame (42) is a long tripod.
8. The railway roadbed sound barrier sound absorbing board installation system according to claim 7, characterized in that: The hoisting component (41) is an electric hoist.
9. The railway roadbed sound barrier sound absorbing board installation system according to claim 1, characterized in that: A connecting plate is vertically provided on one side of the steel column (1), and the longitudinal displacement beam (5) is provided between a plurality of the connecting plates.