Condensate water neutralizer for condenser
By designing a balanced auxiliary neutralization acceleration structure and blocking early warning component in the condenser, the problem of low blocking and neutralization efficiency during condensate neutralization is solved, and the effect of efficient neutralization and equipment protection is achieved.
Patent Information
- Application Number
- CN202421458439.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-06-25
AI Technical Summary
Existing condensate neutralizers are prone to blockage during the neutralization process, resulting in contamination and equipment corrosion, and low neutralization reaction efficiency.
A condenser neutralizer for condensers is designed, using an equalized auxiliary neutralization acceleration structure and a blocking warning component. The balanced auxiliary neutralization acceleration structure drives the special-shaped push column rotation through a power motor, combining the reset damping spring and disturbed acceleration plate to improve the neutralization speed; the blocking early warning component includes a temporary emergency drain, an anti-reflux central partition and a liquid sensor to ensure the smooth discharge of neutralized water and early warning functions.
It improves the efficiency of condensate neutralization, prevents blockage and contamination of neutralized water, extends the service life of the equipment, and promptly deal with potential problems through early warning mechanisms.
Smart Images

Figure CN222770680U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of condenser neutralization assistance, in particular to a condensed water neutralizer for a condenser. Background Art
[0002] The condenser is a device used in the refrigeration system and is a type of heat exchanger. Its main function is to convert gas or steam into liquid and transfer the heat in the tube to the air near the tube in a very fast way. The working process of the condenser is an exothermic process, so its temperature is usually high. Condensers are used in many occasions, such as in power plants to condense steam discharged from turbines, in refrigeration plants to condense refrigeration vapors such as ammonia and Freon, and in the petrochemical industry to condense hydrocarbons and other chemical vapors; while the condensate neutralizer is a device specifically used to treat condensate. Condensate may contain acidic or alkaline substances. If these substances are directly discharged without treatment, they will pollute the environment and affect the ecological balance. Secondly, if the concentration of acidic or alkaline substances in the condensate is too high, it will also cause corrosion to the condenser itself, reducing the service life and efficiency of the equipment. Therefore, using a condensate neutralizer to treat condensate can protect the environment, protect equipment, and improve the stability and efficiency of the entire refrigeration system. Once a general neutralizer blocks the reflux, it will contaminate the unneutralized sewage, and the natural diffusion rate is slow when the neutralizer is added, and the neutralization reaction is inefficient. Therefore, this case hopes to propose a neutralizer to solve the above problems. For the above problems, there may already be technical means to solve them in the prior art, but this case wants to provide an alternative or replacement technical solution. Utility Model Content
[0003] To achieve the above objectives, the utility model is implemented through the following technical solutions: a condensate neutralizer for a condenser, comprising: a neutralization shell, a condensate inlet pipe and a neutralization liquid feed pipe, wherein the condensate inlet pipe is installed on the neutralization shell, the neutralization liquid feed pipe is installed on the neutralization shell, a balanced auxiliary neutralization acceleration structure is installed in the neutralization shell, and a blocking warning component is installed on the neutralization shell;
[0004] The balanced auxiliary neutralization acceleration structure includes: a power chamber, a power motor, a special-shaped push-feed column, a middle block baffle, a plurality of penetration ports, a reset damping spring, a load-bearing fitting column, a fitting and embedded sliding ball, and a plurality of disturbance acceleration plates;
[0005] The power chamber is installed on the neutralization shell, the power motor is installed in the power chamber, the special-shaped push column is connected to the power motor through a rotating shaft, and the special-shaped push column is installed in the neutralization shell, the middle block baffle plate is installed in the neutralization shell, and the middle block baffle plate is respectively provided with a plurality of the penetration ports, the reset damping spring is installed on the middle block baffle plate, and the reset damping spring is connected to the load-bearing fitting column, the fitting and chimeric sliding ball is installed on the load-bearing fitting column, and the fitting and chimeric sliding ball is connected to the special-shaped push column, and a plurality of the disturbance acceleration plates are respectively installed on the load-bearing fitting columns.
[0006] It should be noted that, in the above, the condensate inlet pipe is connected to the condensate discharge port of the condenser, and the neutralizing liquid feed pipe is connected to the neutralizing liquid release pipe. After that, the condensate will gradually accumulate and deposit in the neutralizing shell. After the neutralizing liquid is put into the neutralizing liquid feed pipe, the power motor in the power chamber is started, thereby driving the special-shaped pushing column to rotate, and the reset damping spring will push the load-bearing fitting column, so that the fitting and chimeric sliding ball on it fits on the special-shaped pushing column. When the special-shaped pushing column rotates, due to the change in height of the special-shaped pushing column, the fitting and chimeric sliding ball and the load-bearing fitting column that fit therewith move back and forth horizontally, thereby causing several disturbance acceleration plates to continuously disturb back and forth in the condensate, thereby greatly accelerating its neutralization speed.
[0007] Preferably, the obstruction warning component includes: a temporary emergency drain outlet, an anti-backflow center baffle, a finished product outlet, a liquid sensor, and an auxiliary exhaust fan;
[0008] The temporary emergency drain is installed on the neutralization shell, the anti-backflow central baffle is installed in the neutralization shell, the finished product water outlet is installed on the neutralization shell, the liquid sensor is installed in the neutralization shell, and the auxiliary exhaust fan is installed on the neutralization shell;
[0009] It should be noted that, in the above, after the neutralized condensed water accumulates to a certain level, it flows to the other side of the middle baffle plate through a number of infiltration ports set on the middle baffle plate. The anti-backflow middle baffle plate can block the neutralized condensed water for a certain period of time, and then overflow the anti-backflow middle baffle plate and be discharged from the finished product outlet. Once the finished product outlet is blocked, the condensed water level will gradually rise until it contacts the liquid sensor, which will trigger an alarm to prompt the staff to check as soon as possible. The solenoid valve set on the temporary emergency drain outlet can be remotely controlled to quickly discharge the condensate. The auxiliary exhaust fan can extract the exhaust gas generated during neutralization to avoid excessive pressure after accumulation and affect the equipment.
[0010] Preferably, a maintenance access port is provided on the power chamber;
[0011] Preferably, the return damping spring is provided with a corrosion-resistant chrome-plated film;
[0012] Preferably, the temporary emergency drain outlet is provided with an electromagnetic valve;
[0013] Preferably, the auxiliary exhaust fan is provided with a dustproof net.
[0014] Beneficial Effects
[0015] The utility model provides a condensate neutralizer for a condenser. The utility model has the following beneficial effects. Compared with the prior art, the condensate neutralizer for a condenser has the following beneficial effects: the neutralizer uses a balanced auxiliary neutralization acceleration structure to make the condensate deposited in the neutralization shell be reciprocatedly disturbed by a plurality of disturbance acceleration plates after adding a neutralizer or a neutralizing liquid, and accelerates the neutralization, and the anti-backflow center baffle can prevent the neutralized condensate from backflowing after being discharged, and once the finished product outlet is blocked, the temporary emergency drain can quickly drain the accumulated condensate to the outside, and the liquid sensor can sound an alarm after the condensate accumulates to a certain height, and quickly discharge it through the temporary emergency drain. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the main cross-sectional structure of a condensate neutralizer for a condenser described in the utility model.
[0017] Figure 2 for Figure 1 A partial enlarged schematic diagram of "A" in the figure.
[0018] In the figure: 1. Neutralization shell; 2. Condensate inlet pipe; 3. Neutralization liquid feed pipe; 4. Power chamber; 5. Power motor; 6. Special-shaped push-feed column; 7. Middle baffle plate; 8. Seepage port; 9. Reset damping spring; 10. Load-bearing fitting column; 11. Fitting sliding ball; 12. Disturbance acceleration plate; 13. Temporary emergency drain outlet; 14. Anti-backflow center baffle; 15. Finished product outlet; 16. Liquid sensor; 17. Auxiliary exhaust fan. DETAILED DESCRIPTION
[0019] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.
[0020] Through the personnel in this field, all the electrical components in this case are connected to their corresponding power supplies through wires, and appropriate controllers and encoders should be selected according to actual conditions to meet the control requirements. The specific connection and control sequence should refer to the following working principle, and the electrical connection between the electrical components is completed in the order of working in sequence. The detailed connection means are well-known technologies in this field. The following mainly introduces the working principles and processes, and no longer explains the electrical control.
[0021] Example
[0022] The present invention will be described in detail below in conjunction with the accompanying drawings. Figure 1-2 As shown, a condensate neutralizer for a condenser comprises: a neutralization shell 1, a condensate inlet pipe 2 and a neutralization liquid feed pipe 3, wherein the condensate inlet pipe 2 is mounted on the neutralization shell 1, the neutralization liquid feed pipe 3 is mounted on the neutralization shell 1, a balanced auxiliary neutralization acceleration structure is mounted in the neutralization shell 1, and a blocking warning component is mounted on the neutralization shell 1; the balanced auxiliary neutralization acceleration structure comprises: a power chamber 4, a power motor 5, a special-shaped push-feed column 6, a middle baffle plate 7, a plurality of permeation ports 8, a reset damping spring 9, a load-bearing fitting column 10, a fitting and embedded sliding ball 11 and a plurality of disturbance acceleration plates 12; the power chamber 4 is mounted on the neutralization shell 1, the power motor 5 is mounted in the power chamber 4, the special-shaped push-feed column 6 is connected to the power motor 5 through a rotating shaft, and the special-shaped push-feed column 6 is mounted in the neutralization shell 1, the middle baffle plate 7 is mounted in the neutralization shell 1, and the A plurality of penetration openings 8 are respectively provided on the middle baffle plate 7, the reset damping spring 9 is installed on the middle baffle plate 7, and the reset damping spring 9 is connected to the load-bearing fitting column 10, the fitting and chimeric sliding ball 11 is installed on the load-bearing fitting column 10, and the fitting and chimeric sliding ball 11 is connected to the special-shaped pushing column 6, and a plurality of disturbance acceleration plates 12 are respectively installed on the load-bearing fitting column 10; the blockage warning component includes: a temporary emergency drain outlet 13, an anti-backflow middle baffle 14, a finished product water outlet 15, a liquid sensor 16 and an auxiliary exhaust fan 17; the temporary emergency drain outlet 13 is installed on the neutralization shell 1, the anti-backflow middle baffle 14 is installed in the neutralization shell 1, the finished product water outlet 15 is installed on the neutralization shell 1, the liquid sensor 16 is installed in the neutralization shell 1, and the auxiliary exhaust fan 17 is installed on the neutralization shell 1.
[0023] According to the attached Figure 1-2It is concluded that the condensate inlet pipe 2 is connected to the condensate discharge port of the condenser, and the neutralizing liquid feed pipe 3 is connected to the neutralizing liquid release pipe. After that, the condensate will gradually accumulate and deposit in the neutralizing shell 1. After the neutralizing liquid is put into the neutralizing liquid feed pipe 3, the power motor 5 in the power chamber 4 is started, thereby driving the special-shaped push column 6 to rotate, and the reset damping spring 9 will push the load-bearing fitting column 10, so that the fitting and embedded sliding ball 11 thereon fits on the special-shaped push column 6. When the special-shaped push column 6 rotates, due to the change in the height of the special-shaped push column 6, the fitting and embedded sliding ball 11 and the load-bearing fitting column 10 that fit therewith reciprocate horizontally, thereby causing a number of disturbance acceleration plates 12 to reciprocate and continuously disturb in the condensate, thereby causing the neutralization The speed is greatly accelerated; after the neutralized condensed water accumulates to a certain level, it flows to the other side of the middle baffle plate 7 through a number of infiltration ports 8 arranged on the middle baffle plate 7. The anti-backflow middle baffle 14 can block the neutralized condensed water for a certain period of time, and then overflow the anti-backflow middle baffle 14 and be discharged from the finished product outlet 15. Once the finished product outlet 15 is blocked, the condensed water level will gradually rise until it contacts the liquid sensor 16, which will trigger an alarm to prompt the staff to check as soon as possible. The electromagnetic valve arranged on the temporary emergency drain outlet 13 can be remotely controlled to quickly discharge the condensate. The auxiliary exhaust fan 17 can extract the exhaust gas generated during neutralization to avoid excessive pressure after accumulation and affect the equipment.
[0024] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A condensate neutralizer for a condenser, comprising: A neutralization shell (1), a condensate inlet pipe (2) and a neutralization liquid feed pipe (3), characterized in that the condensate inlet pipe (2) is installed on the neutralization shell (1), the neutralization liquid feed pipe (3) is installed on the neutralization shell (1), a balanced auxiliary neutralization acceleration structure is installed in the neutralization shell (1), and a blocking warning component is installed on the neutralization shell (1); The balanced auxiliary neutralization acceleration structure comprises: a power chamber (4), a power motor (5), a special-shaped push-feed column (6), a middle blocking plate (7), a plurality of penetration ports (8), a return damping spring (9), a load-bearing fitting column (10), a fitting and embedded sliding ball (11) and a plurality of disturbance acceleration plates (12); The power chamber (4) is installed on the neutralization shell (1), the power motor (5) is installed in the power chamber (4), the special-shaped push-feed column (6) is connected to the power motor (5) through a rotating shaft, and the special-shaped push-feed column (6) is installed in the neutralization shell (1), the middle baffle plate (7) is installed in the neutralization shell (1), and the middle baffle plate (7) is respectively provided with a plurality of the penetration openings (8), the return damping spring (9) is installed on the middle baffle plate (7), and the return damping spring (9) is connected to the load-bearing fitting column (10), the fitting and chimeric sliding ball (11) is installed on the load-bearing fitting column (10), and the fitting and chimeric sliding ball (11) is connected to the special-shaped push-feed column (6), and a plurality of the disturbance acceleration plates (12) are respectively installed on the load-bearing fitting columns (10).
2. A condensate neutralizer for a condenser according to claim 1, characterized in that: The blocking warning component comprises: a temporary emergency drain outlet (13), an anti-backflow central baffle (14), a finished product outlet (15), a liquid sensor (16) and an auxiliary exhaust fan (17); The temporary emergency drain outlet (13) is installed on the neutralization shell (1), the anti-backflow center baffle (14) is installed in the neutralization shell (1), the finished product water outlet (15) is installed on the neutralization shell (1), the liquid sensor (16) is installed in the neutralization shell (1), and the auxiliary exhaust fan (17) is installed on the neutralization shell (1).
3. A condensate neutralizer for a condenser according to claim 2, characterized in that: The power chamber (4) is provided with a maintenance and inspection opening.
4. A condensate neutralizer for a condenser according to claim 3, characterized in that: The return damping spring (9) is provided with a corrosion-resistant chrome-plated film.
5. The condensate neutralizer for a condenser according to claim 4, characterized in that: The temporary emergency drain outlet (13) is provided with an electromagnetic valve.
6. The condensate neutralizer for a condenser according to claim 5, characterized in that: The auxiliary exhaust fan (17) is provided with a dustproof net.