Glass electric kiln leaked material collecting device

Abstract

A leaked material collecting device of a glass electric kiln belongs to the field of glass production and comprises the glass electric kiln, a flow gathering prismatic table, a drainage part and a collecting box, the glass electric kiln is placed on the ground through four supporting columns, the flow gathering prismatic table is welded to the lower end face of the glass electric kiln, and the collecting box is placed under the flow gathering prismatic table; the drainage part comprises a drainage assembly, a cylindrical gear, a stepping motor, a half gear ring, a half gear, a spring block, a pressing rod and an arc frame. The drainage assemblies comprise diversion grooves and drainage grooves, the drainage assemblies are arranged in two rows and are distributed in a staggered mode, the diversion grooves are fixedly welded to the lower end face of the flow gathering prismatic table, and the drainage grooves are rotationally connected with the diversion grooves through rotating shafts on the diversion grooves; leaked materials in the glass electric kiln are gathered through the flow gathering prismatic table and then flow to the drainage assemblies respectively, so that the leaked materials flow into the collecting box. When few materials are leaked, the inclination angle between the drainage assembly and the ground can be adjusted to be small, and when more materials are leaked, the potential energy of the leaked materials is prevented from being too large, and the inclination angle of the drainage groove can be adjusted to be small.

Description

Technical Field

[0001] The utility model relates to the field of glass production, in particular to a glass electric kiln leakage collection device. Background Art

[0002] Glass electric kilns are key equipment in the glass manufacturing industry. During the production process, glass electric kilns may leak due to various reasons (such as material quality, kiln structure, improper operation, etc.).

[0003] In view of the severity and complexity of the leakage problem, timely and effective collection of leakage is of great significance to ensure production safety, improve product quality and reduce production costs. By collecting leakage, enterprises can reduce the waste of raw materials, and at the same time reuse or properly dispose of the collected leakage to avoid pollution to the environment. Therefore, designing an effective leakage collection device is crucial to ensure production safety and product quality.

[0004] In view of the above problems, the utility model provides a glass electric kiln leakage collection device. The leakage in the glass electric kiln is gathered by the converging prism and then flows to the drainage component respectively, and then flows into the collection box. The drainage angle can be adjusted by the drainage component of the utility model. When the leakage is small, the inclination angle between the drainage component and the ground can be reduced. When the leakage increases, the inclination angle of the drainage groove can be reduced to prevent the leakage potential energy from being too large. The adaptation component in the utility model can ensure that the outer end of the telescopic drainage plate is always in contact with the inner wall of the collection box, and the leakage flows along the inner wall of the collection box to the bottom of the collection box to prevent the leakage from splashing. Utility Model Content

[0005] In order to avoid the shortcomings of the prior art, the utility model provides a glass electric furnace leakage collection device. The technical solution used in the utility model is: a glass electric furnace leakage collection device, comprising: a glass electric furnace, a flow-gathering prism, a drainage part and a collection box. The glass electric furnace is placed on the ground through four pillars, the flow-gathering prism is welded to the lower end surface of the glass electric furnace, and the collection box is placed directly below the flow-gathering prism;

[0006] The drainage part includes a drainage component, a cylindrical gear, a stepper motor, a semi-toothed ring, a semi-gear, a spring block, a pressure rod, and an arc bracket; the drainage component includes a diversion groove and a drainage groove. There are two rows of drainage components, staggered in each row. The diversion groove is fixedly welded to the lower end face of the confluence frustum. The drainage groove is rotatably connected to the diversion groove through a rotating shaft on the diversion groove; the cylindrical gear is rotatably installed on the lower support rod of the confluence frustum, the stepper motor is fixedly installed on the support rod at the lower end of the confluence frustum, the motor shaft of the stepper motor is connected to the cylindrical gear through a coupling, the arc bracket is fixedly installed on the upper half of the lower support rod of the confluence frustum, the semi-toothed ring is rotatably installed on the chute of the arc bracket, the semi-toothed ring meshes with the cylindrical gear, the spring block is slidably installed in the chute of the support rod at the lower end of the confluence frustum, one end of the spring on the spring block is fixedly connected to one side of the chute of the support rod at the lower end of the confluence frustum, the other end of the spring is fixedly connected to the spring block, both ends of the semi-gear are fixedly installed on the spring block, and both ends of the pressure rod are fixedly installed on the semi-toothed rings on both sides. The pressure rod is slidably connected to the chute on the drainage groove.

[0007] Preferably, a diversion column is fixedly installed at the central position of the confluence frustum. There are inclined surfaces on both sides of the diversion column. Leakage prevention blocks are fixedly installed at the upper right corner and the lower left corner of the diversion column.

[0008] Preferably, the middle connection line between the diversion groove and the drainage groove is located at the central position of the rotating hole on the drainage groove.

[0009] Preferably, a U-shaped chute is provided in the lower half of the drainage groove.

[0010] Preferably, an adaptation component is installed on each drainage component.

[0011] Preferably, the drainage component includes a telescopic drainage plate and an adaptation spring. The telescopic drainage plate is slidably installed in the U-shaped chute of the drainage groove. One end of the adaptation spring is fixedly connected to the telescopic drainage plate, and the other end of the adaptation spring is fixedly connected to the support plate on the drainage groove.

[0012] Preferably, a semi-circular notch is provided at one end of the telescopic drainage plate.

[0013] The beneficial effects of the present utility model are as follows:

[0014] 1. The present utility model can adjust the drainage angle through the drainage component. When the material leakage is small, the inclination angle between the drainage component and the ground can be adjusted to be small. When the material leakage becomes large, to prevent the excessive potential energy of the leaked material, the inclination angle of the drainage groove can be adjusted to be small.

[0015] 2. The present utility model can ensure that the outer end of the telescopic drainage plate always contacts the inner wall of the collection box through the adaptation component. The leaked material flows along the inner wall of the collection box to the bottom of the collection box, preventing the leaked material from splashing.

[0016] 3. In the utility model, the middle connecting line between the diverter trough and the drainage trough is located at the center of the rotating hole on the drainage trough, ensuring that when the drainage trough rotates around the rotating hole, the position of the middle connecting line between the diverter trough and the drainage trough remains unchanged, and no gap will be generated between the diverter trough and the drainage trough due to the rotation of the drainage trough. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model from a first angle.

[0018] Figure 2 It is a second angle schematic diagram of the overall structure of the utility model.

[0019] Figure 3 The utility model is a schematic structural diagram of the flow converging prism, the flow dividing column and the anti-leakage block.

[0020] Figure 4 It is a structural schematic diagram of the flow-gathering prism and the drainage part of the utility model.

[0021] Figure 5 for Figure 4 Enlarged schematic diagram of part A.

[0022] Figure 6 It is a schematic diagram of the structure of the diversion trough and the drainage trough of the utility model.

[0023] Figure 7 It is a schematic diagram of the split structure of the diversion trough and the drainage trough of the utility model.

[0024] Figure 8 for Figure 7 Schematic diagram of the enlarged portion B.

[0025] Fig. 9 It is a structural schematic diagram of the diverter column, drainage part and collection box of the utility model.

[0026] Fig.10 for Fig. 9 Enlarged schematic diagram of part C.

[0027] Figure numbers: 1. Glass electric kiln; 2. Converging prism; 3. Cylindrical gear; 4. Diverter trough; 5. Drainage trough; 6. Stepper motor; 7. Half gear ring; 8. Half gear; 9. Spring block; 10. Pressure rod; 11. Arc frame; 12. Diverter column; 13. Leakage-proof block; 14. Telescopic drainage plate; 15. Adaptive spring; 16. Collection box. DETAILED DESCRIPTION

[0028] The technical solution of the utility model is further specifically described below through embodiments and in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the utility model patent. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific implementation disclosed below.

[0029] In the description of the utility model, it should be noted that the terms "upper", "lower", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the attached drawings, or the orientation or position relationship in which the utility model product is usually placed when in use, which is only for the convenience of describing the simplified description of the utility model patent, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model patent. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood by specific circumstances.

[0030] It should be noted that, in this article, some connection methods, such as "fixed connection, fixed installation", refer to, but are not limited to, the fixing of two parts by welding, screw and nut fixing, gluing, riveting, interference fit, etc. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood by specific circumstances.

[0031] In order to facilitate the understanding of the present invention, the present invention will be described more comprehensively with reference to the relevant drawings. The drawings provide preferred embodiments of the present invention. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thoroughly and comprehensively understood.

[0032] Implementation example Figure 1-Figure 10 As shown, a leakage collection device for a glass electric furnace comprises: a glass electric furnace 1, a flow-gathering prism 2, a drainage part and a collection box 16. The glass electric furnace 1 is placed on the ground through four pillars, the flow-gathering prism 2 is welded to the lower end surface of the glass electric furnace 1, and the collection box 16 is placed directly below the flow-gathering prism 2;

[0033] like Figure 5As shown, the drainage part includes a drainage component, a cylindrical gear 3, a stepper motor 6, a half gear ring 7, a half gear 8, a spring block 9, a pressure rod 10 and an arc frame 11; the drainage component includes a diversion groove 4 and a drainage groove 5, and the drainage component has two rows, each row is staggered, the diversion groove 4 is fixedly welded to the lower end surface of the flow-gathering prism 2, and the drainage groove 5 is rotatably connected with the diversion groove 4 through the rotating shaft on the diversion groove 4; the cylindrical gear 3 is rotatably mounted on the lower end support rod of the flow-gathering prism 2, and the stepper motor 6 is fixedly mounted on the support rod at the lower end of the flow-gathering prism 2, and the motor shaft of the stepper motor 6 is connected to the cylindrical gear 3 through a coupling, and the circular The arc frame 11 is fixedly mounted on the upper half of the support rod at the lower end of the flow-gathering prism 2, the half gear ring 7 is rotatably mounted on the slide groove of the arc frame 11, the half gear ring 7 is meshed with the cylindrical gear 3, the spring block 9 is slidably mounted in the support rod slide groove at the lower end of the flow-gathering prism 2, one end of the spring on the spring block 9 is fixedly connected to one side of the support rod slide groove at the lower end of the flow-gathering prism 2, and the other end of the spring is fixedly connected to the spring block 9, both ends of the half gear 8 are fixedly mounted on the spring block 9, both ends of the pressure rod 10 are fixedly mounted on the half gear rings 7 on both sides, and the pressure rod 10 is slidably connected to the slide groove on the drainage groove 5; the leakage passage in the glass electric kiln 1 The flow is gathered through the gathering prism 2 and then flows to the drainage components. When the leakage is small, the inclination angle of the drainage component and the ground can be reduced. The stepper motor 6 drives the cylindrical gear 3 to rotate, and the cylindrical gear 3 drives the semi-toothed ring 7 to rotate. The semi-toothed ring 7 drives the pressure rod 10 to rotate counterclockwise. The pressure rod 10 presses the drainage groove 5 on the left side downward, so that the drainage groove 5 on the left side rotates on the diversion groove 4, and the inclination angle of the drainage groove 5 on the left side becomes smaller. The drainage groove 5 on the left side drives the semi-gear 8 to move. Due to the limitation of the slide groove on the support rod of the gathering prism 2 and the slide groove on the left drainage groove 5, the drainage groove 5 drives the semi-gear 8 and the elastic The spring block 9 moves downward in the slide groove on the support rod of the flow-gathering prism 2, the spring on the spring block 9 is compressed, and the half gear 8 drives the drainage groove 5 on the right to rotate clockwise, thereby reducing the inclination angle of the drainage groove 5 on the right; when more material is leaked, in order to prevent the leakage potential energy from being too large, the inclination angle of the drainage groove 5 needs to be reduced, and the stepper motor 6 reverses its operation, thereby resetting the half gear ring 7 to the middle position of the support rod of the flow-gathering prism 2, and the spring elastic force on the spring block 9 drives the half gear 8 and the spring block 9 to rise, and the half gear 8 drives the outer ends of the drainage grooves 5 on both sides to rotate upward, so that the inclination angle of the drainage groove 5 with the ground becomes smaller.

[0034] In an optional implementation of the present invention, Figure 3 As shown, a diverter column 12 is fixedly installed at the center position of the converging prism 2, and inclined surfaces are provided on both sides of the diverter column 12. The diverter column 12 is used to divert the material leaking out of the glass electric kiln 1, so that the leaked material flows into the diverter trough 4 from the gap between the converging prism 2 and the diverter column 12. Anti-leakage blocks 13 are fixedly installed at the upper right corner and the lower left corner of the diverter column 12. The anti-leakage blocks 13 prevent the leaked material from flowing out from places other than the diverter trough 4.

[0035] In an alternative embodiment of the present utility model, as Figure 8 shown, the middle connecting line between the diversion groove 4 and the drainage groove 5 is located at the center position of the upper rotating hole of the drainage groove 5, ensuring that when the drainage groove 5 rotates around the rotating hole, the position of the middle connecting line between the diversion groove 4 and the drainage groove 5 remains unchanged, and there will be no gap between the diversion groove 4 and the drainage groove 5 due to the rotation of the drainage groove 5.

[0036] In an alternative embodiment of the present utility model, a U-shaped sliding groove is provided in the lower half of the drainage groove 5.

[0037] In an alternative embodiment of the present utility model, an adaptation component is installed on each drainage component.

[0038] In an alternative embodiment of the present utility model, as Fig. 9 shown, the drainage component includes a telescopic drainage plate 14 and an adaptation spring 15. The telescopic drainage plate 14 is slidably installed in the U-shaped sliding groove of the drainage groove 5. One end of the adaptation spring 15 is fixedly connected to the telescopic drainage plate 14, and the other end of the adaptation spring 15 is fixedly connected to the support plate on the drainage groove 5. When the drainage groove 5 rotates, the adaptation spring 15 expands and contracts, and the adaptation spring 15 drives the telescopic drainage plate 14 to slide inside the drainage groove 5, so that the outer end of the telescopic drainage plate 14 always contacts the inner wall of the collection box 16. The leaking material flows from the drainage groove 5 onto the telescopic drainage plate 14, and then from the telescopic drainage plate 14 onto the inner wall of the collection box 16. The leaking material flows along the inner wall of the collection box 16 to the bottom of the collection box 16, preventing the leaking material from splashing.

[0039] In an alternative embodiment of the present utility model, as Fig.10 shown, a semi-circular notch is provided at one end of the telescopic drainage plate 14. Since the outer end of the telescopic drainage plate 14 always contacts the inner wall of the collection box 16, the leaking material flows from the semi-circular notch of the telescopic drainage plate 14 to the inner wall of the collection box 16, preventing the leaking material from spreading out from both sides of the telescopic drainage plate 14.

[0040] Working principle: When using this equipment, the inclination angle of the drainage component can be adjusted according to the instantaneous amount of material leakage. When the material leakage is small, the inclination angle of the drainage component and the ground can be reduced. The stepper motor 6 drives the cylindrical gear 3 to rotate, and the cylindrical gear 3 drives the semi-toothed ring 7 to rotate. The semi-toothed ring 7 drives the pressure rod 10 to rotate counterclockwise. The pressure rod 10 presses down the drainage groove 5 on the left, so that the drainage groove 5 on the left rotates on the diversion groove 4, and the inclination angle of the drainage groove 5 on the left becomes smaller. The drainage groove 5 on the left drives the semi-gear 8 to move. Due to the limit of the slide groove on the support rod of the converging prism 2 and the slide groove on the left drainage groove 5, the drainage The groove 5 drives the half gear 8 and the spring block 9 to move downward in the slide groove on the support rod of the flow-gathering prism 2, the spring on the spring block 9 is compressed, and the half gear 8 drives the drainage groove 5 on the right to rotate clockwise, so that the inclination angle of the drainage groove 5 on the right is also reduced; when the leakage becomes more, in order to prevent the leakage potential energy from being too large, it is necessary to reduce the inclination angle of the drainage groove 5, and the stepper motor 6 works in the reverse direction, so that the half gear ring 7 is reset to the middle position of the support rod of the flow-gathering prism 2, and the spring elastic force on the spring block 9 drives the half gear 8 and the spring block 9 to rise, and the half gear 8 drives the outer ends of the drainage grooves 5 on both sides to rotate upward, so that the inclination angle of the drainage groove 5 and the ground becomes smaller;

[0041] When the drainage groove 5 rotates, the adaptable spring 15 is extended and retracted, and the adaptable spring 15 drives the retractable drainage plate 14 to slide inside the drainage groove 5, so that the outer end of the retractable drainage plate 14 is always in contact with the inner wall of the collection box 16, and the leaked material flows from the drainage groove 5 to the retractable drainage plate 14, and then flows from the retractable drainage plate 14 to the inner wall of the collection box 16, and the leaked material flows along the inner wall of the collection box 16 to the bottom of the collection box 16, so as to prevent the leaked material from splashing;

[0042] When the leaked material in the glass electric furnace 1 flows into the focusing prism 2, the diverter column 12 is used to divert the leaked material in the glass electric furnace 1, so that the leaked material flows into the diverter groove 4 from the gap between the focusing prism 2 and the diverter column 12, and the leak-proof block 13 prevents the leaked material from flowing out from outside the diverter groove 4. The leaked material flows from the diverter groove 4 into the drainage groove 5, and then flows into the telescopic drainage plate 14 along the drainage groove 5. The leaked material flows from the semicircular notch of the telescopic drainage plate 14 to the inner wall of the collecting box 16, so as to prevent the leaked material from spreading from both sides of the telescopic drainage plate 14.

[0043] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes may be made to the embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A glass electric furnace leakage collection device, characterized in that: Including: A glass electric kiln (1), a converging frustum (2), a drainage part, and a collection box (16). The glass electric kiln (1) is placed on the ground through four support columns. The converging frustum (2) is welded to the lower end face of the glass electric kiln (1), and the collection box (16) is placed directly below the converging frustum (2); The drainage part includes a drainage component, a cylindrical gear (3), a stepping motor (6), a semi-toothed ring (7), a semi-gear (8), a spring block (9), a pressure rod (10), and an arc bracket (11); The drainage component includes a diversion groove (4) and a drainage groove (5). There are two rows of drainage components, which are staggered in each row. The diversion groove (4) is fixedly welded to the lower end face of the converging frustum (2), and the drainage groove (5) is rotatably connected to the diversion groove (4) through a rotating shaft on the diversion groove (4); The cylindrical gear (3) is rotatably installed on the lower support rod of the converging frustum (2), the stepping motor (6) is fixedly installed on the support rod at the lower end of the converging frustum (2), the motor shaft of the stepping motor (6) is connected to the cylindrical gear (3) through a coupling, the arc bracket (11) is fixedly installed on the upper half of the lower support rod of the converging frustum (2), the semi-toothed ring (7) is rotatably installed on the sliding groove of the arc bracket (11), the semi-toothed ring (7) meshes with the cylindrical gear (3), the spring block (9) is slidably installed in the sliding groove of the support rod at the lower end of the converging frustum (2), one end of the spring on the spring block (9) is fixedly connected to one side of the sliding groove of the support rod at the lower end of the converging frustum (2), the other end of the spring is fixedly connected to the spring block (9), both ends of the semi-gear (8) are fixedly installed on the spring block (9), and both ends of the pressure rod (10) are fixedly installed on the semi-toothed rings (7) on both sides. The pressure rod (10) is slidably connected to the sliding groove on the drainage groove (5).

2. A glass electric furnace leakage collection device according to claim 1, characterized in that: A diversion column (12) is fixedly installed at the central position of the converging frustum (2), and leakage prevention blocks (13) are fixedly installed at the upper right corner and the lower left corner of the diversion column (12).

3. The glass electric furnace leakage collection device according to claim 1, characterized in that: The middle connection line between the diversion groove (4) and the drainage groove (5) is located at the central position of the rotating hole on the drainage groove (5).

4. The glass electric furnace leakage collection device according to claim 1, characterized in that: The lower half of the drainage groove (5) is provided with a U-shaped sliding groove.

5. The glass electric furnace leakage collection device according to claim 1, characterized in that: An adaptation component is installed on each drainage component.

6. A glass electric furnace leakage collection device according to claim 5, characterized in that: The adaptation component includes a telescopic drainage plate (14) and an adaptation spring (15). The telescopic drainage plate (14) is slidably installed in the U-shaped sliding groove of the drainage groove (5). One end of the adaptation spring (15) is fixedly connected to the telescopic drainage plate (14), and the other end of the adaptation spring (15) is fixedly connected to the support plate on the drainage groove (5).

7. A glass electric furnace leakage collection device according to claim 6, characterized in that: One end of the telescopic drainage plate (14) is provided with a semi-circular notch.

8. The glass electric furnace leakage collection device according to claim 2, characterized in that: Both sides of the diversion column (12) are provided with inclined surfaces.

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