Needle bar frame

By designing a needle rod frame with ball limiting holes and lubrication system, the problem of needle rod wear and lack of lubrication in the prior art is solved, the service life of the needle rod is extended, the accuracy of the embroidery is ensured, and the limit plate is protected by buffering to prevent damage.

CN222771119UActive Publication Date: 2025-04-18ZHUJI JIAHANG MASCH CO LTD
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Patent Information

Application Number
CN202420938654.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-04-18
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

In the long-term use of existing needle rod holders, the needle rods are lifted and lowered in the limit holes, resulting in wear and lack of lubrication, which affects service life and the accuracy of embroidery.

Method used

A needle rod frame is designed including a vertical plate, a limiting plate and a lubricating oil box. The surface of the limiting plate is equipped with a ball limiting hole, and lubricating oil is regularly introduced through a solenoid valve to lubricate the ball. The buffer plate and spring are used to buffer the impact force and extend the service life of the limiting plate.

Benefits of technology

Through ball limit and regular lubrication, the needle bar wear is reduced, the service life is extended, the needle bar shaking is avoided, the embroidery accuracy is ensured, and the limit plate is protected by buffering to prevent long-term impact damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a needle bar frame which comprises a vertical plate and a limiting plate. The number of the vertical plates is two, a transverse plate is fixed between the top ends of the two vertical plates, limiting plates are fixedly installed in the middle and on the lower side between the two vertical plates, limiting holes are formed in the surfaces of the limiting plates, a plurality of evenly-distributed balls are embedded in inner cavities of the limiting holes, the limiting plates are of hollow structures, and a lubricating oil box is fixed to the outer wall of one of the vertical plates. According to the utility model, the plurality of uniformly distributed balls are embedded in the limiting hole, so that the needle rod is limited, the balls roll when the needle rod ascends and descends, the abrasion is reduced, the needle rod is protected, the service life is prolonged, and meanwhile, the lubricating oil box can regularly introduce lubricating oil into the cavity of the limiting plate, so that the needle rod is prevented from being damaged, and the service life of the needle rod is prolonged. The lubricating balls enhance the lubrication protection of the needle bar during lifting, avoid abrasion and shaking, ensure the embroidery accuracy, effectively improve the stability and durability of the needle bar frame, and ensure the embroidery quality and efficiency.
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Description

Technical Field

[0001] The utility model relates to the field of embroidery machines, in particular to a needle bar frame. Background Art

[0002] Embroidery machine, I think everyone should understand from the literal meaning, embroidery machine, embroidery machine, or embroidery machinery.

[0003] In the actual use of the embroidery machine, the needle bar moves up and down to drive the needle head to rise and fall, and embroidery is realized. In the process of lifting and lowering the needle bar in the embroidery machine, the needle bar frame needs to be used to limit the lifting and lowering trajectory of the needle bar, so as to ensure the stability of the needle bar lifting and lowering. In the actual use of the existing needle bar frame, the needle bar frame is a simple fixed frame, and the corresponding limiting holes are opened on the fixed frame. The limiting holes are used to limit the needle bar. However, in actual use, the needle bar is lifted and lowered in the limiting holes for a long time, which is prone to wear and tear. It does not have the function of lubrication, which affects the service life of the needle bar. The needle bar is easily shaken due to wear, so the shaking of the needle bar easily affects the accuracy of embroidery. For this reason, a new technical solution needs to be designed to solve it. Utility Model Content

[0004] The purpose of the utility model is to overcome the deficiencies of the prior art, meet actual needs, and provide a needle bar rack to solve the technical problem that the current needle bar is lifted and lowered in the limit hole for a long time, which is prone to wear and tear, has no lubrication function, and affects the service life of the needle bar.

[0005] In order to achieve the purpose of the utility model, the technical solution adopted by the utility model is: design a needle bar frame, including:

[0006] Vertical plates and stoppers;

[0007] There are two vertical plates, and a horizontal plate is fixed between the top ends of the two vertical plates;

[0008] A limiting plate is fixedly installed at the middle and lower sides between the two vertical plates, a limiting hole is provided on the surface of the limiting plate, and a plurality of evenly distributed balls are embedded in the inner cavity of the limiting hole.

[0009] Preferably, the limit plate is a hollow structure, and a lubricating oil box is fixed to the outer wall of one of the vertical plates. The bottom of the lubricating oil box is connected to the limit plate through a conduit, and the outer wall of the conduit is fixedly connected to a solenoid valve. During actual use, the solenoid valve is opened periodically so that the lubricating oil can be introduced into the limit plate by utilizing its own weight. The lubricating oil can lubricate the ball bearing, thereby further reducing wear and further improving the effect of protecting the needle rod.

[0010] Preferably, a buffer plate is provided on the top of the limiting plate, and a plurality of evenly distributed springs are fixed on the bottom of the buffer plate, the tail end of the spring is fixedly connected to the corresponding position of the top of the limiting plate, and a through hole is opened on the surface of the buffer plate corresponding to the limiting hole. In actual use, the needle bar passes through the limiting hole, and in the process of the needle bar rising and falling, the fixing ring of the outer wall of the needle bar hits the buffer plate to compress the spring to buffer the impact force, thereby avoiding direct impact on the limiting plate, which may cause the limiting plate to be damaged due to long-term impact, thereby achieving the effect of buffering protection.

[0011] Preferably, a matching rubber pad is fixedly glued to the top of the buffer plate, and the provision of the rubber pad can further enhance the buffering effect.

[0012] Preferably, a glass observation window is embedded in the outer wall of the lubricating oil box. The provision of the glass observation window can facilitate viewing of the remaining amount of lubricating oil, thereby facilitating timely replenishment of the lubricating oil.

[0013] Preferably, a mounting plate is fixed on the upper side of one side wall of the vertical plate, and a mounting hole is provided on the outer wall of the mounting plate. The arrangement of the mounting plate and the mounting hole facilitates the installation and fixation of the entire device.

[0014] Preferably, the limiting holes on the upper and lower surfaces of the limiting plates are arranged correspondingly, thereby ensuring that the needle bar is accurately limited when being limited, and ensuring the accuracy of guiding the needle bar.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. The utility model embeds a plurality of evenly distributed balls in the inner cavity of the limiting hole, and utilizes the plurality of balls to limit the needle bar, and the balls can roll during the lifting and lowering process of the needle bar, thereby reducing wear and tear, playing a good role in protecting the needle bar and extending the service life of the needle bar. At the same time, the lubricating oil box can regularly introduce lubricating oil into the cavity of the limiting plate, thereby realizing lubrication of the balls, thereby further improving the lubrication protection of the needle bar during lifting and lowering, further avoiding wear and tear, and then avoiding the shaking of the needle bar, thereby ensuring the accuracy of embroidery.

[0017] 2. The utility model provides a buffer plate on the top of the limit plate, so that in the process of the needle bar rising and falling, the limit ring on the outer wall of the needle bar can hit the surface of the buffer plate, so that the spring can alleviate the impact force and avoid direct impact on the surface of the limit plate, thereby further improving the protection effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2This is a schematic diagram of the limit plate structure of the utility model;

[0020] Figure 3 This is a side structural schematic diagram of the limit plate of the utility model;

[0021] In the figure: 1. vertical plate; 2. horizontal plate; 3. limit plate; 31. limit hole; 32. ball; 33. buffer plate; 34. rubber pad; 35. spring; 4. mounting plate; 41. mounting hole; 5. lubricating oil box; 51. conduit; 52. solenoid valve; 53. glass observation window. DETAILED DESCRIPTION

[0022] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0023] Embodiment 1: A needle bar frame, see Figures 1 to 3 , including: a vertical plate 1 and a limiting plate 3;

[0024] There are two vertical plates 1, and a horizontal plate 2 is fixed between the tops of the two vertical plates 1. The horizontal plate 2 can be used to stabilize the two vertical plates 1 to form a stable needle bar frame;

[0025] A limit plate 3 is fixedly installed between the middle and lower sides of the two vertical plates 1. A limit hole 31 is provided on the surface of the limit plate 3. A plurality of evenly distributed balls 32 are embedded in the inner cavity of the limit hole 31. In actual use, the needle bar passes through the upper and lower limit holes 31. In the process of the needle bar rising and falling, the balls 32 can roll, thereby avoiding the wear of the needle bar, thereby effectively protecting the needle bar and extending its service life.

[0026] Furthermore, the limit plate 3 is a hollow structure, and a lubricating oil box 5 is fixed to the outer wall of one of the vertical plates 1. The bottom of the lubricating oil box 5 is connected to the limit plate 3 through a conduit 51. The outer wall of the conduit 51 is fixedly connected to a solenoid valve 52. In actual use, the solenoid valve 52 is opened regularly, so that the lubricating oil can be introduced into the limit plate 3 by the weight of the lubricating oil. The lubricating oil can lubricate the ball 32, thereby further reducing wear and further improving the effect of protecting the needle rod.

[0027] Furthermore, a glass observation window 53 is embedded in the outer wall of the lubricating oil box 5. The setting of the glass observation window 53 can facilitate viewing of the remaining amount of lubricating oil, thereby facilitating timely replenishment of lubricating oil;

[0028] It is worth mentioning that a mounting plate 4 is fixed on the upper side of one side wall of the vertical plate 1, and a mounting hole 41 is provided on the outer wall of the mounting plate 4. The arrangement of the mounting plate 4 and the mounting hole 41 makes it convenient to install and fix the entire device;

[0029] It is worth noting that the limiting holes 31 on the surfaces of the upper and lower limiting plates 3 are arranged correspondingly, thereby ensuring that the needle bar is accurately limited when being limited, and ensuring the accuracy of guiding the needle bar.

[0030] like Figure 1 and 2 , 3; a buffer plate 33 is provided on the top of the limit plate 3, a plurality of evenly distributed springs 35 are fixed to the bottom of the buffer plate 33, the tail end of the spring 35 is fixedly connected to the corresponding position of the top of the limit plate 3, and a through hole is provided on the surface of the buffer plate 33 corresponding to the limit hole 31;

[0031] In actual use, the needle bar passes through the limiting hole 31. During the lifting and lowering process of the needle bar, the fixing ring on the outer wall of the needle bar impacts the buffer plate 33 to compress the spring 35 to buffer the impact force, thereby avoiding the situation in which the limiting plate 3 is easily damaged by long-term impact due to direct impact on the limiting plate 3, thus achieving a buffering protection effect.

[0032] Furthermore, a matching rubber pad 34 is fixedly glued to the top of the buffer plate 33 . The provision of the rubber pad 34 can further enhance the buffering effect.

[0033] The implementation principle of this embodiment is as follows: first, the device is installed and fixed using the mounting plate 4. During use, the needle bar passes through the upper and lower limit holes 31. During the lifting and lowering of the needle bar, the ball 32 can roll, thereby avoiding wear of the needle bar, thereby effectively protecting the needle bar and extending its service life. At the same time, the solenoid valve 52 is opened regularly, so that the lubricating oil can be introduced into the limit plate 3 by its own weight. The lubricating oil can lubricate the ball 32, thereby further reducing wear and further improving the effect of protecting the needle bar. At the same time, during the lifting and lowering of the needle bar, the fixing ring on the outer wall of the needle bar impacts the buffer plate 33 to compress the spring 35 to buffer the impact force, thereby avoiding direct impact on the limit plate 3, which may cause the limit plate 3 to be damaged by long-term impact, thereby achieving a buffering protection effect.

[0034] In addition, the components designed in the present invention are all universal standard parts or components known to technical personnel in the field. Their structures and principles can be known to technical personnel through technical manuals or through conventional experimental methods. They can be fully implemented by technical personnel in the field, and there is no need to elaborate. The content protected by the present invention does not involve improvements to internal structures and methods.

[0035] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.

Claims

1. A needle bar frame, characterized in that: include: A vertical plate (1) and a limiting plate (3); The number of the vertical plates (1) is two, and a horizontal plate (2) is fixed between the top ends of the two vertical plates (1); A limiting plate (3) is fixedly installed between the middle and lower sides of the two vertical plates (1), a limiting hole (31) is provided on the surface of the limiting plate (3), and a plurality of evenly distributed balls (32) are embedded in the inner cavity of the limiting hole (31).

2. A needle bar frame according to claim 1, characterized in that: The limit plate (3) is a hollow structure, wherein a lubricating oil box (5) is fixed to the outer wall of one of the vertical plates (1), the bottom of the lubricating oil box (5) is connected to the limit plate (3) via a conduit (51), and the outer wall of the conduit (51) is fixedly connected to a solenoid valve (52).

3. A needle bar frame according to claim 1, characterized in that: A buffer plate (33) is arranged on the top of the limiting plate (3), a plurality of evenly distributed springs (35) are fixed on the bottom of the buffer plate (33), the tail ends of the springs (35) are fixedly connected to corresponding positions on the top of the limiting plate (3), and a through hole is provided on the surface of the buffer plate (33) at a position corresponding to the limiting hole (31).

4. A needle bar frame according to claim 3, characterized in that: An adaptive rubber pad (34) is fixedly glued to the top of the buffer plate (33).

5. A needle bar frame according to claim 2, characterized in that: A glass observation window (53) is embedded in the outer wall of the lubricating oil box (5).

6. A needle bar frame according to claim 1, characterized in that: A mounting plate (4) is fixed on the upper side of one side wall of the vertical plate (1), and a mounting hole (41) is provided on the outer wall of the mounting plate (4).

7. A needle bar frame according to claim 1, characterized in that: The limiting holes (31) on the surfaces of the upper and lower limiting plates (3) are correspondingly arranged.