Knitted fabric scutcher
By introducing components such as stretched eagle beak, servo motor drive device and auxiliary roller in the web opener, the problems of low operating efficiency and unstable fabric quality of traditional web opener are solved, and efficient and stable processing of knitted fabrics and improved product quality are achieved.
Patent Information
- Application Number
- CN202421606106.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-07-09
AI Technical Summary
Traditional opener operating efficiency is inefficient, and it is difficult to ensure the smoothness and wrinkle-free of fabrics, which affects product quality.
A knitted fabric opener is designed, using components such as extended hawk, servo motor drive device, auxiliary roller and second auxiliary roller to achieve precise control of fabric width and stability and smoothness in fabric transmission process.
By precisely controlling the opening width and tension of the fabric, the flatness and production efficiency of the fabric are improved, ensuring the stability of product quality.
Smart Images

Figure CN222771141U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fabric processing, in particular to a knitted fabric opening machine. Background Art
[0002] With the rapid development of the textile industry, higher requirements are placed on the production efficiency of knitted fabrics. As an important equipment in the knitting production process, the opening machine is designed to improve the processing speed and efficiency of fabrics through automation and intelligent means. The quality and appearance of knitted fabrics directly affect the market competitiveness of the final product. The opening machine ensures that the fabric remains flat and wrinkle-free during the processing process by accurately controlling the opening width and tension of the fabric, thereby improving product quality.
[0003] Traditional opening machines are usually operated manually or semi-automatically, relying on the workers' proficiency and experience to control the opening width and tension of the fabric. This operation method is inefficient and it is difficult to ensure product quality. For this reason, we propose a knitted fabric opening machine. Utility Model Content
[0004] 1. Technical issues to be solved
[0005] In view of the deficiencies in the prior art, the utility model provides a knitted fabric opening machine to solve the above-mentioned problems.
[0006] (II) Technical solution
[0007] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a knitted fabric opening machine, comprising a box body, a universal wheel set fixedly connected to the bottom of the box body, a control panel fixedly connected to the outer wall on the front side of the box body, a feeding device fixedly connected to the top side of the box body, a fixing device fixedly connected to the top of the box body, an auxiliary roller fixedly connected to the side of the top of the box body close to the fixing device, an extending hawk beak fixedly connected to the side of the top of the box body away from the feeding device, a second auxiliary roller fixedly connected to the side of the top of the box body close to the extending hawk beak, a driving device fixedly connected to the bottom of the inner wall of the box body, and a light-emitting panel fixedly connected to the outer wall of the top of the box body close to the extending hawk beak.
[0008] Preferably, the driving device includes a square seat bearing, a second square seat bearing, a winding roller, a pulley, a support plate, a servo motor, a second pulley, and a belt. The inner wall at one end of the box body is fixedly connected to the square seat bearing, the inner wall at one end of the box body away from the square seat bearing is fixedly connected to the second square seat bearing, and the square seat bearing is parallel to the second square seat bearing, a winding roller is rotatably connected between the square seat bearing and the second square seat bearing, an output end of one side of the winding roller is fixedly connected to a pulley, a support plate is fixedly connected to the bottom of the inner wall of the box body, a servo motor is fixedly connected to the top of the support plate, the second pulley is fixedly connected to the output end of the servo motor, and a belt is sleeved between the pulley and the second pulley.
[0009] Preferably, the discharge device comprises a support column and a rotating roller, the support column is fixedly connected to one side of the top of the box body, and the rotating roller is movably connected to the output end of the top of the support column.
[0010] Preferably, the fixing device comprises a connecting seat and a roller, the top of the box body is fixedly connected to the connecting seat, and the output end of one side of the connecting seat is movably connected to the roller.
[0011] Preferably, the auxiliary roller comprises a second supporting column and a second rotating roller, the second supporting column is fixedly connected to the top of the box body near the fixing device, and the second rotating roller is movably connected to the top output end of the second supporting column.
[0012] Preferably, the second auxiliary roller includes a third support column and a third rotating roller. The third support column is fixedly connected to the top of the box body near the extended eagle beak, and the third rotating roller is movably connected to the top output end of the third support column.
[0013] Preferably, the extendable eagle beak includes an extendable frame, a connecting tube, an extension sleeve, and a fixed block. The extendable frame is fixedly connected to one side of the top of the box body, the output end of one side of the extendable frame is fixedly connected to the connecting tube, the output end of the connecting tube away from the extendable frame is fixedly connected to the extension sleeve, the bottom output end of the extension sleeve is movably connected to the fixed block, and the bottom of the fixed block is fixedly connected to the top of the box body.
[0014] Preferably, the extension frame includes a fixed column, a sleeve, an extension column, a fixed collar, a clamping block, and a movable rotating handle. The top of the box is fixedly connected to the fixed column, the top output end of the fixed column is fixedly connected to the sleeve, the output ends on both sides of the sleeve are inserted with extension columns, the outer wall of the sleeve is fixedly connected to the fixed collar, the bottom of the inner wall of the fixed collar is inserted with a clamping block, and the clamping block is in frictional contact with the outer wall of the extension column, the inner wall of one side of the fixed collar is movably connected to the movable rotating handle, and the bottom output end of the movable rotating handle is in frictional contact with the top outer wall of the clamping block.
[0015] (III) Beneficial effects
[0016] Compared with the prior art, the utility model provides a knitted fabric opening machine, which has the following beneficial effects:
[0017] 1. The design of the stretching beak of the knitted fabric opening machine enables the device to handle knitted fabrics of different widths. By adjusting the position of the stretching column in the sleeve and using the locking mechanism of the fixed ring and the clamping block, the stretching length of the beak can be accurately controlled to adapt to knitted fabrics of different specifications.
[0018] 2. The introduction of the servo motor of the knitted fabric opening machine provides precise driving force. The motor speed can be easily adjusted through the control panel to control the rotation speed of the winding roller, thereby achieving precise control of the fabric winding or releasing speed and improving production efficiency.
[0019] 3. The design of the auxiliary roller and the second auxiliary roller of the knitted fabric opening machine, as well as the guiding function of the roller, ensure the stability and smoothness of the fabric during transmission and reduce the deviation and distortion of the fabric during transmission. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the structure of the utility model;
[0021] Figure 2 This is a front cross-sectional schematic diagram of the utility model;
[0022] Figure 3 It is a side sectional schematic diagram of the utility model;
[0023] Figure 4 It is a top view schematic diagram of the utility model;
[0024] Figure 5 This is a schematic diagram of the utility model extending the eagle's beak;
[0025] Figure 6 It is a schematic diagram of the stretching frame of the utility model.
[0026] In the figure: 1. box body; 2. universal wheel set; 3. control panel; 4. unloading device; 5. fixing device; 6. auxiliary roller; 7. stretching beak; 8. second auxiliary roller; 9. driving device; 10. square seat bearing; 11. second square seat bearing; 12. winding roller; 13. pulley; 14. support plate; 15. servo motor; 16. second pulley; 17. belt; 18. support column; 19. rotating roller; 20. connecting seat; 21. roller; 22. second support column; 23. second rotating roller; 24. third support column; 25. third rotating roller; 26. stretching frame; 27. connecting pipe; 28. extension sleeve; 29. fixing block; 30. fixing column; 31. sleeve; 32. stretching column; 33. fixing collar; 34. clamping block; 35. movable handle; 36. light-emitting board. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] See also Figure 1-6 A knitted fabric opening machine comprises a box body 1, a universal wheel set 2 is fixedly connected to the bottom of the box body 1, a control panel 3 is fixedly connected to the outer wall of the front side of the box body 1, a feeding device 4 is fixedly connected to the top side of the box body 1, a fixing device 5 is fixedly connected to the top of the box body 1, an auxiliary roller 6 is fixedly connected to the side of the top of the box body 1 close to the fixing device 5, a stretching beak 7 is fixedly connected to the side of the top of the box body 1 away from the feeding device 4, a second auxiliary roller 8 is fixedly connected to the side of the top of the box body 1 close to the stretching beak 7, a driving device 9 is fixedly connected to the bottom of the inner wall of the box body 1, and a light-emitting panel 36 is fixedly connected to the outer wall of the top of the box body 1 close to the stretching beak 7.
[0029] Furthermore, the driving device 9 includes a square seat bearing 10, a second square seat bearing 11, a winding roller 12, a pulley 13, a support plate 14, a servo motor 15, a second pulley 16, and a belt 17. The square seat bearing 10 is fixedly connected to the inner wall of one end of the box body 1, and the second square seat bearing 11 is fixedly connected to the inner wall of the end of the box body 1 away from the square seat bearing 10, and the square seat bearing 10 is parallel to the second square seat bearing 11. The winding roller 12 is rotatably connected between the square seat bearing 10 and the second square seat bearing 11, and the output end of one side of the winding roller 12 is fixedly connected to the pulley 13, the bottom of the inner wall of the box body 1 is fixedly connected to the support plate 14, the top of the support plate 14 is fixedly connected to the servo motor 15, the output end of the servo motor 15 is fixedly connected to the second pulley 16, and a belt 17 is sleeved between the pulley 13 and the second pulley 16.
[0030] Furthermore, the discharge device 4 includes a support column 18 and a rotating roller 19. The support column 18 is fixedly connected to one side of the top of the box body 1, and the rotating roller 19 is movably connected to the output end of the top of the support column 18.
[0031] Furthermore, the fixing device 5 includes a connecting seat 20 and a roller 21 . The connecting seat 20 is fixedly connected to the top of the box body 1 , and the roller 21 is movably connected to the output end of one side of the connecting seat 20 .
[0032] Furthermore, the auxiliary roller 6 includes a second support column 22 and a second rotating roller 23. The second support column 22 is fixedly connected to one side of the top of the box body 1 close to the fixing device 5, and the second rotating roller 23 is movably connected to the top output end of the second support column 22.
[0033] Furthermore, the second auxiliary roller 8 includes a third support column 24 and a third rotating roller 25. The third support column 24 is fixedly connected to one side of the top of the box body 1 near the extending eagle beak 7, and the third rotating roller 25 is movably connected to the output end of the top of the third support column 24.
[0034] Furthermore, the extendable eagle beak 7 includes an extendable frame 26, a connecting tube 27, an extension sleeve 28, and a fixed block 29. The extendable frame 26 is fixedly connected to one side of the top of the box body 1, the connecting tube 27 is fixedly connected to the output end of one side of the extendable frame 26, the output end of the connecting tube 27 away from the extendable frame 26 is fixedly connected to the extension sleeve 28, the bottom output end of the extension sleeve 28 is movably connected to the fixed block 29, and the bottom of the fixed block 29 is fixedly connected to the top of the box body 1.
[0035] Furthermore, the extension frame 26 includes a fixed column 30, a sleeve 31, an extension column 32, a fixed ring 33, a clamping block 34, and a movable handle 35. The top of the box body 1 is fixedly connected to the fixed column 30, the top output end of the fixed column 30 is fixedly connected to the sleeve 31, the output ends on both sides of the sleeve 31 are inserted with extension columns 32, the outer wall of the sleeve 31 is fixedly connected to the fixed ring 33, the bottom of the inner wall of the fixed ring 33 is inserted with a clamping block 34, and the clamping block 34 is in friction contact with the outer wall of the extension column 32, the inner wall of one side of the fixed ring 33 is movably connected to the movable handle 35, and the bottom output end of the movable handle 35 is in friction contact with the outer wall of the top of the clamping block 34.
[0036] Working principle: First, the servo motor 15 drives the second pulley 16 to rotate through the output end, and the belt 17 connects the second pulley 16 with the pulley 13. When the second pulley 16 rotates, the belt 17 drives the pulley 13 and the winding roller 12 connected thereto to rotate together. The winding roller 12 rotates freely under the support of the square seat bearing 10 and the second square seat bearing 11, and is used to wind up the knitted fabric. The knitted fabric is first placed on the rotating roller 19. With the support of the support column 18, the rotating roller 19 can rotate freely to facilitate the unwinding of the fabric. After the knitted fabric is released from the unwinding device 4, it is guided and fixed by the roller 21 to ensure that the fabric is stable during the transmission process. The auxiliary roller 6 and the second auxiliary roller 8 further guide the knitted fabric to ensure that the fabric does not deviate or twist during the transmission process. The stretching eagle beak 7 is used for stretching and positioning the fabric. The stretching frame 26 can adjust the length of the beak to adapt to knitted fabrics of different widths by extending and retracting the stretching column 32 and locking the fixed ring 33 and the clamping block 34. When the fabric needs to be stretched, the stretching beak 7 can be extended outward, and the fabric is guided to the desired position by extending the extension sleeve 28 and the connecting tube 27. The operator controls the start, stop and speed of the servo motor 15 through the control panel 3, thereby controlling the rotation speed of the winding roller 12 to adjust the winding or releasing speed of the fabric. The light-emitting panel 36 is used to provide lighting to ensure that the condition of the fabric can be clearly observed even in a dark environment.
[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A knitted fabric opening machine, comprising a box (1), characterized in that: The bottom of the box (1) is fixedly connected to a universal wheel group (2); the outer wall of the front side of the box (1) is fixedly connected to a control panel (3); the top side of the box (1) is fixedly connected to a discharge device (4); the top of the box (1) is fixedly connected to a fixing device (5); the top of the box (1) is fixedly connected to an auxiliary roller (6) on the side close to the fixing device (5); the top of the box (1) is fixedly connected to an extension beak (7) on the side away from the discharge device (4); the top of the box (1) is fixedly connected to a second auxiliary roller (8) on the side close to the extension beak (7); the bottom of the inner wall of the box (1) is fixedly connected to a driving device (9); and the outer wall of the top of the box (1) is fixedly connected to a light-emitting panel (36).
2. A knitted fabric opening machine according to claim 1, characterized in that: The driving device (9) comprises a square seat bearing (10), a second square seat bearing (11), a winding roller (12), a pulley (13), a support plate (14), a servo motor (15), a second pulley (16), and a belt (17); the inner wall of one end of the box body (1) is fixedly connected with the square seat bearing (10); the inner wall of one end of the box body (1) away from the square seat bearing (10) is fixedly connected with the second square seat bearing (11); the square seat bearing (10) is parallel to the second square seat bearing (11); A winding roller (12) is rotatably connected between the square seat bearing (10) and the second square seat bearing (11); a belt pulley (13) is fixedly connected to an output end of one side of the winding roller (12); a support plate (14) is fixedly connected to the bottom of the inner wall of the box body (1); a servo motor (15) is fixedly connected to the top of the support plate (14); a second belt pulley (16) is fixedly connected to the output end of the servo motor (15); and a belt (17) is sleeved between the belt pulley (13) and the second belt pulley (16).
3. A knitted fabric opening machine according to claim 1, characterized in that: The discharge device (4) comprises a support column (18) and a rotating roller (19); the support column (18) is fixedly connected to one side of the top of the box body (1); and the rotating roller (19) is movably connected to the output end of the top of the support column (18).
4. A knitted fabric opening machine according to claim 1, characterized in that: The fixing device (5) comprises a connecting seat (20) and a roller (21); the top of the box body (1) is fixedly connected to the connecting seat (20); and an output end on one side of the connecting seat (20) is movably connected to the roller (21).
5. A knitted fabric opening machine according to claim 1, characterized in that: The auxiliary roller (6) comprises a second support column (22) and a second rotating roller (23); the second support column (22) is fixedly connected to the top of the box body (1) near the fixing device (5); and the second rotating roller (23) is movably connected to the top output end of the second support column (22).
6. A knitted fabric opening machine according to claim 1, characterized in that: The second auxiliary roller (8) comprises a third support column (24) and a third rotating roller (25); the third support column (24) is fixedly connected to the top of the box body (1) near the side of the extended eagle beak (7); and the third rotating roller (25) is movably connected to the top output end of the third support column (24).
7. A knitted fabric opening machine according to claim 1, characterized in that: The stretchable beak (7) comprises a stretching frame (26), a connecting pipe (27), an extension sleeve (28), and a fixing block (29); the stretching frame (26) is fixedly connected to one side of the top of the box body (1); the output end of one side of the stretching frame (26) is fixedly connected to the connecting pipe (27); the output end of the connecting pipe (27) away from the stretching frame (26) is fixedly connected to the extension sleeve (28); the bottom output end of the extension sleeve (28) is movably connected to the fixing block (29); the bottom of the fixing block (29) is fixedly connected to the top of the box body (1).
8. A knitted fabric opening machine according to claim 7, characterized in that: The stretching frame (26) comprises a fixed column (30), a sleeve (31), a stretching column (32), a fixed collar (33), a clamping block (34), and a movable rotating handle (35). The top of the box body (1) is fixedly connected with the fixed column (30), the top output end of the fixed column (30) is fixedly connected with the sleeve (31), the output ends on both sides of the sleeve (31) are inserted with the stretching column (32), the outer wall of the sleeve (31) is fixedly connected with the fixed collar (33), the bottom of the inner wall of the fixed collar (33) is inserted with a clamping block (34), and the clamping block (34) is in frictional contact with the outer wall of the stretching column (32), and the inner wall of one side of the fixed collar (33) is movably connected with the movable rotating handle (35), and the bottom output end of the movable rotating handle (35) is in frictional contact with the outer wall of the top of the clamping block (34).