Gunpowder-free igniter

By designing a gunpowder-free ignition device and using an ignition control component composed of a PCB substrate and an ignition chip, the problems of safety hazards and unstable performance of ignition devices in the prior art are solved, and high safety and excellent ignition effect are achieved.

CN222773342UActive Publication Date: 2025-04-18GUANGDE GALLEON ELECTRONICS CO LTD
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Patent Information

Application Number
CN202420900790.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2025-04-18
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

The ignition tools of existing fireworks and other fire products need to be dipped in ignition powder, which poses safety hazards and unstable performance problems, making it difficult to accurately control the amount of dipping.

Method used

A gunpowder-free ignition tool is designed, and an ignition control component composed of a PCB substrate, an external conductor and an ignition chip is connected to an external power supply through an external conductor. The ignition chip generates heat when the power is connected, and it is combined with the card sleeve to closely press the ignition lead, achieving an ignition effect with a response time of microseconds and a ignition success rate of 100%.

Benefits of technology

The ignition effect is achieved without dipping the ignition powder, which improves the safety and use stability of the ignition tool, ensures the excellent terminal ignition effect, and is suitable for various types of ignition products.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222773342U_ABST
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Abstract

The utility model discloses a gunpowder-free igniter which comprises an ignition control assembly, an ignition lead and a clamping sleeve, the ignition control assembly is provided with a PCB (printed circuit board) substrate, and an external lead and an ignition chip which are respectively arranged on the PCB substrate; the external wire is used for being connected with an external power source, and the ignition chip can generate heat when the external wire is communicated with the external power source. The ignition lead is selectively arranged on the PCB substrate; the clamping sleeve can be arranged outside the ignition control assembly in a sleeving mode, and an ignition lead arranged on the PCB substrate can tightly abut against the ignition chip. The gunpowder-free igniter is simple and reasonable in structure, does not need to be dipped in ignition gunpowder, can achieve the ignition effect that the response time is microsecond level and the ignition success rate is 100%, and provides powerful guarantee for the using and setting-off effect of a terminal.
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Description

Technical Field

[0001] The utility model relates to the technical field of ignition tools, in particular to a gunpowder-free ignition tool. Background Art

[0002] At present, the ignition tools for fireworks and other fire products commonly used in the market need to be dipped in gunpowder. Because ignition tools have the characteristics of carrying gunpowder, on the one hand, there are safety hazards in the production, transportation, storage, anti-static, installation and use of ignition tools, which seriously restricts the development of fire products; on the other hand, it is difficult for the industry to accurately control the amount of gunpowder, resulting in uneven performance of ignition tools, affecting the terminal use and firing effect.

[0003] In view of this, the present utility model is proposed. Summary of the invention

[0004] In order to overcome the above-mentioned defects, the utility model provides a gunpowder-free ignition device, which has a simple and reasonable structure, does not require dipping in gunpowder, and can achieve an ignition effect with a response time of microseconds and an ignition success rate of 100%, providing a strong guarantee for the terminal's use and firing effect.

[0005] The utility model adopts a technical solution to solve the technical problem: a powder-free ignition device, comprising:

[0006] An ignition control assembly is provided with a PCB substrate, and external wires and an ignition chip respectively provided on the PCB substrate; the external wires are used to connect to an external power source, and the ignition chip can generate heat when the external wires are connected to the external power source;

[0007] An ignition lead, which may be selectively disposed on the PCB substrate;

[0008] The ferrule can be sleeved outside the ignition control assembly and can press the ignition lead arranged on the PCB substrate tightly against the ignition chip.

[0009] As a further improvement of the present invention, the ignition chips are respectively arranged on two opposite sides of the PCB substrate.

[0010] As a further improvement of the present utility model, the PCB substrate is provided with a through hole;

[0011] After passing through the through hole, the ignition lead is bent relative to the PCB substrate, so that two different sections on the ignition lead are respectively opposite to the ignition chips located on two opposite sides of the PCB substrate.

[0012] As a further improvement of the present invention, the ignition chip is arranged on a surface of the PCB substrate.

[0013] As a further improvement of the present invention, one end of the ignition lead is fixedly disposed on the PCB substrate and close to the ignition chip.

[0014] As a further improvement of the present invention, at least one ignition chip is arranged on at least one surface of the PCB substrate.

[0015] As a further improvement of the utility model, a plurality of the ignition chips are arranged on the PCB substrate, and the plurality of the ignition chips are connected in series, in parallel, or in a combination of series and parallel.

[0016] As a further improvement of the present invention, the ignition chip adopts a bridge film type ignition resistor chip or a bridge wire type ignition resistor chip;

[0017] When the ignition chip adopts a bridge membrane type ignition resistor chip, the bridge membrane of the bridge membrane type ignition resistor chip adopts any one of Z shape, II shape, H shape and S shape; when the ignition chip adopts a bridge wire type ignition resistor chip, the bridge wire of the bridge wire type ignition resistor chip adopts any one of I shape and II shape.

[0018] As a further improvement of the present invention, the two external wires are configured to be connected to the positive and negative poles of the external power supply respectively; and the two external wires are respectively fixedly connected to one surface or two opposite surfaces of the PCB substrate.

[0019] As a further improvement of the utility model, the ferrule includes a hollow casing body made of insulating material and a pressure strip fixedly arranged on the inner wall of the hollow casing body.

[0020] The beneficial effects of the utility model are as follows: compared with the prior art, the utility model provides an ignition tool that does not require dipping in pyrotechnics (i.e., no pyrotechnics) and can achieve an ignition effect with a response time of microseconds and an ignition success rate of 100% by improving and innovating the ignition tool structure; on the one hand, because the ignition tool described in the utility model does not require dipping in pyrotechnics and has no dangerous characteristics such as flammability and corrosion, it is conducive to the production, transportation, storage, installation and use of the ignition tool, and has high safety; on the other hand, because the ignition tool described in the utility model has a simple, reasonable and high safety structure, it is easy to implement automated production, thereby ensuring the consistency, stability and reliability of the ignition tool quality, achieving an excellent ignition effect, and providing a strong guarantee for the terminal's use and firing effect. In addition, based on the high safety and excellent ignition effect of the ignition tool described in the utility model, the ignition tool described in the utility model can be widely used in various types of fire products / pyrotechnics, with good applicability and strong versatility. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the three-dimensional structure of the gunpowder-free ignition device described in Example 1 of the utility model;

[0022] Figure 2 This is one of the exploded structural schematic diagrams of the gunpowder-free ignition device described in Example 1 of the utility model (from a first viewing angle);

[0023] Figure 3 This is the second schematic diagram of the exploded structure of the gunpowder-free ignition device described in Example 1 of the utility model (from the second viewing angle);

[0024] Figure 4 This is a schematic diagram of the partial structure of the powder-free ignition device in the decomposed state (from the first viewing angle) according to the first embodiment of the utility model;

[0025] Figure 5 This is a second partial structural schematic diagram of the powder-free ignition device in the decomposed state described in Example 1 of the utility model (from a second viewing angle);

[0026] Figure 6 This is a schematic diagram of the three-dimensional structure of the gunpowder-free ignition device described in Example 2 of the utility model;

[0027] Figure 7 This is a schematic diagram of the exploded structure of the gunpowder-free ignition device described in Example 2 of the utility model;

[0028] Figure 8 This is one of the partial structural schematic diagrams of the gunpowder-free ignition device in the decomposed state described in Example 2 of the utility model (from the first viewing angle);

[0029] Fig. 9 This is the second schematic diagram of the partial structure of the gunpowder-free ignition device in the decomposed state described in Example 2 of the utility model (from the second viewing angle).

[0030] Combined with the accompanying drawings, the following description is given:

[0031] 1. Ignition control assembly; 10. PCB substrate; 100. Perforation; 11. External wire; 12. Ignition chip; 2. Ignition lead; 3. Card sleeve; 30. Hollow sleeve; 31. Pressure strip. DETAILED DESCRIPTION

[0032] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings.

[0033] Embodiment 1:

[0034] Please see attached Figure 1 To Attachment Figure 5As shown, this embodiment 1 provides a powder-free ignition device, which mainly includes an ignition control component 1, an ignition lead 2 and a sleeve 3, wherein the ignition control component 1 is provided with a PCB substrate 10, and an external wire 11 and an ignition chip 12 respectively arranged on the PCB substrate 10, the external wire 11 is used to connect to an external power supply, and the ignition chip 12 can generate heat when the external wire 11 is connected to the external power supply; the ignition lead 2 can be selectively arranged on the PCB substrate 10; the sleeve 3 can be sleeved outside the ignition control component 1, and can press the ignition lead 2 arranged on the PCB substrate 10 tightly against the ignition chip 12, so that when the ignition chip 12 generates heat, the heat can be quickly and fully transferred to the ignition lead 2, thereby achieving an ignition effect with a response time of microseconds and an ignition success rate of 100%.

[0035] The specific structure of the gunpowder-free ignition device described in this embodiment 1 is described in detail below.

[0036] Please continue to refer to the attached Figure 1 To Attachment Figure 5 As shown, in the gunpowder-free ignition device structure provided in the present embodiment 1, the ignition chip 12 may preferably adopt a bridge film type ignition resistor chip or a bridge wire type ignition resistor chip. Regarding the manufacturing method and structure of the bridge film type ignition resistor chip and the bridge wire type ignition resistor chip, it can be adopted as follows: the patch bridge wire type ignition resistor and its manufacturing method provided in Chinese patent CN202311409215.4, so the specific structure of the ignition chip 12 is not described in detail here. With the above-mentioned ignition chip 12 structure, when the ignition device is assembled, the ignition lead 2 can be tightly pressed against the bridge film or bridge wire of the ignition chip 12 by the ferrule 3, so that the heat on the ignition chip 12 is quickly transferred to the ignition lead 2.

[0037] To further illustrate, ① the structural difference between the above-mentioned bridge membrane type ignition resistor chip and the bridge wire type ignition resistor chip is that the bridge membrane is in the shape of a membrane sheet, and the bridge wire is in the shape of a wire; there is no difference in other structures. ② When the ignition chip 12 adopts a bridge membrane type ignition resistor chip, the bridge membrane of the bridge membrane type ignition resistor chip adopts any one of Z shape, II shape, H shape and S shape. And when the ignition chip 12 adopts a bridge wire type ignition resistor chip, the bridge wire of the bridge wire type ignition resistor chip adopts any one of I shape and II shape. The bridge membrane and bridge wire of the above-mentioned shapes have a larger ignition area and can achieve a larger ignition power. Of course, this embodiment is not limited to the above-mentioned bridge membrane and bridge wire shapes, and can be determined according to processing requirements.

[0038] In addition, in the present embodiment 1, the ignition chip 12 is configured as a plurality of chips and fixedly disposed on two opposite sides of the PCB substrate 10; and the plurality of ignition chips 12 can be connected in series, in parallel, or in a combination of series and parallel according to product design requirements. Figure 3 ~Attached Figure 5 It shows a situation where the ignition chips 12 are configured as two and the two ignition chips 12 are connected in series, but the actual production of the product is not limited to the above quantity and electrical connection method. The configuration quantity of the ignition chips 12, the electrical connection method, the resistance value of each ignition chip and other technical parameters are all configured according to the customer's different ignition calorific value requirements for fireworks / fireworks, and this embodiment does not impose any restriction requirements.

[0039] In addition, based on the installation layout design of the ignition chip 12, the installation layout design of the ignition lead 2 in this embodiment 1 is as follows: Figure 3 and attached Figure 4 As shown, the PCB substrate 10 is provided with a through hole 100; after the ignition lead 2 passes through the through hole 100, it is bent relative to the PCB substrate 10, so that the two different sections on the ignition lead 2 are respectively opposite to the ignition chips 12 located on the two opposite sides of the PCB substrate 10; then, the two different sections of the ignition lead 2 can be attached to the two ignition chips 12 (see attached Figure 3 As shown), or, two different sections of the ignition lead 2 may have gaps with the two ignition chips 12 respectively; because when the sleeve 3 is subsequently set, the sleeve 3 can apply a pressing force to the ignition lead 2 so that the two different sections of the ignition lead 2 are tightly pressed / attached to the two ignition chips 12.

[0040] In addition, it should be noted that the ignition fuse 2 can be assembled with the ignition control assembly 1 and the ferrule 3 before the ignition device is shipped out of the factory, or it can be assembled separately and then assembled when the customer uses it; the operation is very flexible.

[0041] Please continue to refer to the attached Figure 1 To Attachment Figure 5 As shown, in the powder-free ignition device structure provided in this embodiment 1, the external wires 11 are configured as two, respectively corresponding to the positive and negative electrodes of the external power supply; and the two external wires 11 are also fixedly connected to one surface or two opposite surfaces of the PCB substrate 10. Figure 2 and attached Figure 3 The figure shows a situation where two external conductors 11 are fixedly connected to two opposite surfaces of the PCB substrate 10 .

[0042] The ferrule 3 includes a hollow casing body 30 made of insulating material and a pressing strip 31 fixedly arranged on the inner wall of the hollow casing body 30 .

[0043] Furthermore, the hollow casing 30 is preferably made of a material with a certain elasticity. The hollow casing 30 and the pressing strip 31 are integrally injection molded, and the materials of the two can be the same or different, for example: the hollow casing 30 and the pressing strip 31 are made of the same material, both of which can be PP or PE plastic material.

[0044] Embodiment 2:

[0045] The second embodiment also provides a non-propellant igniter, and compared with the first embodiment, the non-propellant igniter structure provided in the second embodiment has the following differences: Difference ①, in the non-propellant igniter structure provided in the second embodiment, the layout design of the ignition chip 12 is different from that in the first embodiment. Difference ②, in the non-propellant igniter structure provided in the second embodiment, the layout design of the external wire 11 is different from that in the first embodiment.

[0046] For details, please refer to the attached Figure 6 To Attachment Fig. 9 As shown, in the powder-free ignition device structure provided in this embodiment 2, the ignition chip 12 is configured as at least one and fixedly arranged on the same surface of the PCB substrate 10; and when the ignition chip 12 is configured as multiple, the multiple ignition chips 12 can be connected in series, in parallel, or in combination of series and parallel according to product design requirements. Figure 7 ~Attached Fig. 9 It shows the case where the ignition chips 12 are configured as two and the two ignition chips 12 are connected in series, but the actual production of the product is not limited to the above quantity and electrical connection method. The configuration quantity of the ignition chips 12, the electrical connection method, the resistance value of each ignition chip and other technical parameters are also configured according to the customer's different ignition calorific value requirements for fireworks / fireworks, and this embodiment does not impose any restriction requirements.

[0047] In addition, based on the layout design of the ignition chip 12, the installation layout design of the ignition lead 2 in this embodiment 2 is as follows: Figure 7 As shown, one end of the ignition lead 2 is fixedly arranged on the PCB substrate 10 and close to the position of the ignition chip 12, and at the same time, the ignition lead 2 can also be attached to the two ignition chips 12, or there is a gap between the two ignition chips 12. When the clamping sleeve 3 is subsequently set, the clamping sleeve 3 can apply a pressing force to the ignition lead 2, so that the ignition lead 2 is tightly pressed / attached to the two ignition chips 12.

[0048] In addition, similar to the above-mentioned embodiment 1, in this embodiment 2, before the ignition device is shipped out of the factory, the ignition fuse 2 may be assembled with the ignition control assembly 1 and the ferrule 3, or may not be assembled together and then assembled when the customer uses it.

[0049] For the above difference ②, please continue to refer to the attached Figure 7 To Attachment Fig. 9 As shown, in the powder-free ignition device structure provided in the present embodiment 2, the external connecting wires 11 are configured as two and are respectively fixedly connected to one surface of the PCB substrate 10 .

[0050] Note: In addition to the above two differences, the structures and connection methods of the PCB substrate 10, external wire 11, ignition chip 12, ferrule 3, etc. in the gunpowder-free ignition device structure described in this embodiment 2 are the same as those in embodiment 1, so they are not described here.

[0051] In summary, compared with the prior art, the utility model provides an ignition tool that does not require dipping in pyrotechnics (i.e., no pyrotechnics) and can achieve an ignition effect with a response time of microseconds and an ignition success rate of 100% by improving and innovating the ignition tool structure; on the one hand, because the ignition tool described in the utility model does not require dipping in pyrotechnics and has no dangerous characteristics such as flammability and corrosion, it is conducive to the production, transportation, storage, installation and use of the ignition tool, and has high safety; on the other hand, because the ignition tool described in the utility model has a simple, reasonable and safe structure, it is easy to implement automated production, thereby ensuring the consistency, stability and reliability of the ignition tool quality, achieving an excellent ignition effect, and providing a strong guarantee for the terminal's use and firing effect. In addition, based on the high safety and excellent ignition effect of the ignition tool described in the utility model, the ignition tool described in the utility model can be widely used in various types of fire products / pyrotechnics, with good applicability and strong versatility.

[0052] In the above description, many specific details are described to facilitate a full understanding of the present invention. However, the above description is only a preferred embodiment of the present invention. The present invention can be implemented in many other ways different from those described herein, so the present invention is not limited by the specific implementation disclosed above. At the same time, any person familiar with the technical field can make many possible changes and modifications to the technical solution of the present invention by using the methods and technical contents disclosed above without departing from the scope of the technical solution of the present invention, or modify it into an equivalent embodiment of equivalent changes. Any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the scope of protection of the technical solution of the present invention.

Claims

1. A powder-free ignition device, characterized in that: include: An ignition control component (1) is provided with a PCB substrate (10), and an external wire (11) and an ignition chip (12) respectively provided on the PCB substrate (10); the external wire (11) is used to be connected to an external power source, and the ignition chip (12) is capable of generating heat when the external wire (11) is connected to the external power source; An ignition lead (2), which may be selectively arranged on the PCB substrate (10); A sleeve (3) can be sleeved outside the ignition control component (1) and can tightly press the ignition lead (2) arranged on the PCB substrate (10) against the ignition chip (12).

2. The powder-free ignition device according to claim 1, characterized in that: The ignition chip (12) is respectively arranged on two opposite surfaces of the PCB substrate (10).

3. The powder-free ignition device according to claim 2, characterized in that: The PCB substrate (10) is provided with a through hole (100); After the ignition lead (2) passes through the through hole (100), it is bent relative to the PCB substrate (10) so that two different sections on the ignition lead (2) are respectively opposite to the ignition chips (12) located on two opposite surfaces of the PCB substrate (10).

4. The powder-free ignition device according to claim 1, characterized in that: The ignition chip (12) is arranged on a surface of the PCB substrate (10).

5. The powder-free ignition device according to claim 4, characterized in that: One end of the ignition lead (2) is fixedly arranged on the PCB substrate (10) and is close to the ignition chip (12).

6. The powder-free ignition device according to claim 1, characterized in that: At least one ignition chip (12) is arranged on at least one surface of the PCB substrate (10).

7. The powder-free ignition device according to claim 6, characterized in that: A plurality of the ignition chips (12) are arranged on the PCB substrate (10), and the plurality of the ignition chips (12) are connected in series, in parallel, or in a combination of series and parallel.

8. The powder-free ignition device according to claim 1, characterized in that: The ignition chip (12) adopts a bridge film type ignition resistor chip or a bridge wire type ignition resistor chip; When the ignition chip (12) adopts a bridge film type ignition resistor chip, the bridge film of the bridge film type ignition resistor chip adopts any one of a Z shape, a II shape, an H shape and an S shape; When the ignition chip (12) adopts a bridge wire type ignition resistor chip, the bridge wire of the bridge wire type ignition resistor chip adopts any one of type I and type II.

9. The powder-free ignition device according to claim 1, characterized in that: The external connecting wires (11) are configured as two, respectively corresponding to the positive and negative poles of the external power supply; and the two external connecting wires (11) are respectively fixedly connected to one surface or two opposite surfaces of the PCB substrate (10).

10. The powder-free ignition device according to claim 1, characterized in that: The ferrule (3) comprises a hollow casing body (30) made of insulating material and a pressing strip (31) fixedly arranged on the inner wall of the hollow casing body (30).

Citation Information

Patent Citations

  • SMD bridge wire type ignition resistor and manufacturing method thereof

    CN117373765A