Material drying system

By designing a material drying system that includes drying, circulation, stirring, stirring and heating components, the nitrogen circulation takes away the solvent, and combining stirring and stirring to improve the drying efficiency, the problems of slow drying speed and safety hazards in the existing technology are solved, and efficient and safe material drying is achieved.

CN222773673UActive Publication Date: 2025-04-18DEZHOU LUBA FINE CHEM CO LTD
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Patent Information

Application Number
CN202421556923.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-04-18
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

The existing three-in-one drying equipment uses steam inlet to add steam, the air flow is small, the drying speed is slow, and the introduction of hot air has a safety hazard, which can easily cause uneven heating, causing the material to melt into balls, and reducing the product quality. In particular, the drying speed of solid materials with low melting points is very slow, which takes more than ten hours.

Method used

Design a material drying system, including a tank body, a drying assembly, a circulation assembly, agitating assembly, stir-frying assembly and heating assembly. The nitrogen tank is filled with nitrogen, and the drying fan is turned on to circulate the nitrogen. The nitrogen enters the tank body after being heated by the fin tube heater, taking away the solvent in the material, and recirculating after condensation. Combined with stirring, stirring and heating components to improve the drying efficiency.

Benefits of technology

More efficient material drying is achieved, drying speed is improved, safety hazards are reduced, and the problem of uneven heat is avoided. Especially for solid materials with low melting points, the drying speed is significantly improved.

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    Figure CN222773673U_ABST
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Abstract

The utility model discloses a material drying system, which belongs to the technical field of material drying and is provided with a drying component and a circulating component, materials are fed through a feeding port during use, a circulating pipeline is filled with nitrogen by a nitrogen tank, and a drying fan is started, so that the nitrogen in the circulating pipeline begins to circulate; when the nitrogen passes through the finned tube heater, the nitrogen is heated to 100-110 DEG C and enters the tank body through the drying fan, the high-temperature nitrogen passes through the interior of the tank body to take away a solvent in a material, the nitrogen carrying the solvent comes out of the tank body and enters the finned tube surface air cooler to be cooled, and the solvent carried by the nitrogen is condensed into liquid after the temperature is reduced to 5-10 DEG C; the nitrogen enters the solvent receiving tank, the nitrogen continues to circulate and enters the finned tube heater again for heating circulation, the solvent in the materials is carried away through continuous circulation of the nitrogen, and therefore the purpose of drying the materials is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of material drying, in particular to a material drying system. Background Art

[0002] Three-in-one equipment refers to the process of filtering, washing and drying being carried out in the same equipment. It is widely used in the pharmaceutical, pesticide, chemical and other industries. The traditional three-in-one drying method is to heat up the three-in-one jacket and use a vacuum pump to bring hot air into the three-in-one, and rely on the flow of air to take away the solvent to achieve the drying effect.

[0003] Existing drying equipment is only used for drying raw materials. To achieve solid-liquid separation and solid washing, drying and unloading after separation, other equipment is needed to assist and cooperate. At the same time, in the drying process, the moisture (generally referring to water or other volatile liquid components) in the material is vaporized and escaped only by heating, and the drying efficiency is low, which affects the subsequent steps.

[0004] The existing patent (Announcement No.: CN210512345U) is a three-in-one drying equipment. This utility model adopts a reasonable structural design. First, the centrifugal filter cartridge inside the shell is threadedly connected to the support column through the bolt passing through the fixing ear, and then the centrifugal filter cartridge is fixed between the support frame and the support column, so that the centrifugal filter cartridge can be removed to complete the unloading of the solid raw material after the subsequent operation is completed; then the servo motor drives the rotating shaft and the support frame to rotate at a high speed, drives the raw material in the centrifugal filter cartridge to rotate centrifugally to complete the preliminary separation of solid and liquid, and then opens the shell cover to install the support shaft and the stirring shaft, and the water pump sprays water from the cleaning port, and the solid raw material is washed by the centrifugal filter cartridge rotating at a low speed under the action of the stirring shaft. After washing, the high-speed rotation removes moisture, and then steam is added through the steam inlet. The heat exchange tube releases heat in the shell to increase the temperature and then is discharged from the condensation outlet. While drying the solid raw material, the centrifugal filter cartridge rotating at a low speed stirs the solid raw material under the action of the stirring shaft, which accelerates the drying efficiency of the solid raw material. The overall operation quickly completes the solid-liquid separation and the washing, drying and unloading of the separated solid.

[0005] In view of the above problems, the existing patents have provided solutions. However, because steam is added through a steam inlet, the air flow is relatively small, which not only slows the drying speed, but also poses certain safety hazards when hot air is introduced. The use of a three-in-one jacket to increase the temperature can easily cause uneven heating, causing the material to melt into balls and reduce product quality. In particular, for solid materials with a relatively low melting point, the drying speed is very slow and requires more than ten hours.

[0006] Therefore, a material drying system is proposed. Utility Model Content

[0007] The utility model aims to provide a material drying system, which can solve the problem that the existing system uses a steam inlet to add steam, the air flow rate is relatively small, not only the drying speed is slow, but also the introduction of hot air has certain safety hazards, and the heating by using a three-in-one jacket is easy to cause uneven heating to melt the material into balls, thereby reducing the product quality, especially the solid material with a relatively low melting point, the drying speed is very slow and takes more than ten hours.

[0008] To achieve the above object, the utility model provides the following technical solution: a material drying system, comprising a tank body, a drying component is arranged on one side of the tank body, a circulation component is arranged on one side of the drying component, a stirring component is arranged inside the tank body, a stir-frying component is arranged on one side of the stirring component, and a heating component is arranged on one side of the tank body;

[0009] The drying component includes an inlet, an inlet valve, an outlet, a discharge valve, a circulation pipeline, a nitrogen tank, a fin tube heater, a fin tube surface cooler and a solvent receiving tank. The inlet is arranged at the top of the tank body, the inlet valve is arranged at one side of the inlet, the outlet is arranged at the bottom of the tank body, the discharge valve is arranged at one side of the discharge port, both ends of the circulation pipeline are arranged at one side of the tank body, the nitrogen tank is arranged at one side of the circulation pipeline, the fin tube heater is arranged at one side of the circulation pipeline and used in conjunction with the nitrogen tank, the fin tube surface cooler is arranged at one side of the circulation pipeline, and the solvent receiving tank is arranged at one side of the circulation pipeline and used in conjunction with the fin tube surface cooler.

[0010] Preferably, the circulation component includes a circulation bin and a drying fan, the circulation bin is arranged on one side of the circulation duct, and a plurality of the drying fans are arranged inside the circulation bin.

[0011] Preferably, the stirring assembly includes a motor, a rotating rod and a stirring rod, the motor is arranged on the top of the tank body, the rotating rod is fixedly connected to the output end of the motor and rotatably connected to the inside of the tank body, and a plurality of stirring rods are fixedly connected to one side of the rotating rod.

[0012] Preferably, the stir-fry component includes a stir-fry ring and stir-fry blades, the stir-fry ring is rotatably connected to one side of the stirring rod, and a plurality of stir-fry blades are fixedly connected to one side of the stir-fry ring.

[0013] Preferably, the heating assembly includes a heating chamber and a heating ring, wherein the heating chamber is arranged on one side of the tank body, and the heating ring is arranged inside the heating chamber and cooperates with the tank body for use.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. The present application is provided with a drying component and a circulation component. When in use, the material is fed through the feed port, and then the inside of the circulation pipeline is filled with nitrogen using a nitrogen tank. The drying fan is turned on to circulate the nitrogen in the circulation pipeline. When the nitrogen passes through the fin tube heater, the nitrogen temperature is heated to 100-110°C and enters the tank body through the drying fan. The high-temperature nitrogen passes through the tank body and takes away the solvent in the material. The nitrogen entrained with the solvent comes out of the tank body and enters the fin tube surface cooler for cooling. After cooling to 5-10°C, the solvent entrained by the nitrogen is condensed into liquid and enters the solvent receiving tank. The nitrogen continues to circulate and enters the fin tube heater again for heating cycle. The solvent in the material is entrained by the continuous circulation of nitrogen, thereby achieving the purpose of drying the material.

[0016] 2. The present application is provided with a stirring component, a stir-fry component and a heating component. When in use, the motor is started to drive the rotating rod and the stirring rod to stir the inside of the tank body, and at the same time drive the stir-fry ring and the stir-fry blades to stir the material inside the tank body, thereby improving the drying efficiency of the material. Starting the heating ring can heat the inside of the tank body again, thereby improving the drying efficiency of the material. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 This is the overall structural view of the utility model;

[0019] Figure 2 It is a right side view of the utility model;

[0020] Figure 3 For this utility model Figure 2 Schematic diagram of the cross-section three-dimensional structure at AA in the middle;

[0021] Figure 4 for Figure 4 Schematic diagram of the local structure;

[0022] Figure 5 for Figure 1 Schematic diagram of the local structure.

[0023] Description of reference numerals:

[0024] 1. Tank body; 2. Drying component; 3. Circulation component; 4. Stirring component; 5. Stir-frying component; 6. Heating component; 201. Feed inlet; 202. Feed inlet valve; 203. Discharge port; 204. Discharge valve; 205. Circulation pipeline; 206. Nitrogen tank; 207. Fin tube heater; 208. Fin tube surface cooler; 209. Solvent receiving tank; 301. Circulation bin; 302. Drying fan; 401. Motor; 402. Rotating rod; 403. Stirring rod; 501. Stir-frying ring; 502. Stir-frying blades; 601. Heating bin; 602. Heating ring. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figures 1 to 5 , the utility model provides a technical solution:

[0027] A material drying system comprises a tank body 1, a drying component 2 is arranged on one side of the tank body 1, a circulation component 3 is arranged on one side of the drying component 2, a stirring component 4 is arranged inside the tank body 1, a stir-frying component 5 is arranged on one side of the stirring component 4, and a heating component 6 is arranged on one side of the tank body 1;

[0028] The drying component 2 includes an inlet 201, an inlet valve 202, an outlet 203, an outlet valve 204, a circulation pipeline 205, a nitrogen tank 206, a fin tube heater 207, a fin tube surface cooler 208 and a solvent receiving tank 209. The inlet 201 is arranged at the top of the tank body 1, the inlet valve 202 is arranged at one side of the inlet 201, the outlet 203 is arranged at the bottom of the tank body 1, the outlet valve 204 is arranged at one side of the outlet 203, both ends of the circulation pipeline 205 are arranged on one side of the tank body 1, the nitrogen tank 206 is arranged on one side of the circulation pipeline 205, the fin tube heater 207 is arranged on one side of the circulation pipeline 205 and is used in conjunction with the nitrogen tank 206, the fin tube surface cooler 208 is arranged on one side of the circulation pipeline 205, and the solvent receiving tank 209 is arranged on one side of the circulation pipeline 205 and is used in conjunction with the fin tube surface cooler 208.

[0029] Specifically, Figure 3 As shown, the circulation component 3 includes a circulation chamber 301 and a drying fan 302 . The circulation chamber 301 is arranged on one side of the circulation duct 205 , and a plurality of drying fans 302 are arranged inside the circulation chamber 301 .

[0030] When in use, materials are fed through the feed port 201, and then the nitrogen tank 206 is used to fill the circulation pipe 205 with nitrogen, and the drying fan 302 is turned on to circulate the nitrogen in the circulation pipe 205. When the nitrogen passes through the fin tube heater 207, the nitrogen temperature is heated to 100-110°C and enters the tank body 1 through the drying fan 302. The high-temperature nitrogen passes through the tank body 1 and takes away the solvent in the material. The nitrogen entrained with the solvent comes out of the tank body 1 and enters the fin tube surface cooler 208 for cooling. After cooling to 5-10°C, the solvent entrained by the nitrogen is condensed into liquid and enters the solvent receiving tank 209. The nitrogen continues to circulate and enters the fin tube heater 207 again for heating circulation. The solvent in the material is entrained by the continuous circulation of nitrogen, thereby achieving the purpose of drying the material.

[0031] Specifically, Figure 4 As shown, the stirring assembly 4 includes a motor 401, a rotating rod 402 and a stirring rod 403. The motor 401 is arranged on the top of the tank body 1. The rotating rod 402 is fixedly connected to the output end of the motor 401 and rotatably connected to the inside of the tank body 1. Multiple stirring rods 403 are fixedly connected to one side of the rotating rod 402.

[0032] Specifically, Figure 4 As shown, the stir-fry component 5 includes a stir-fry ring 501 and stir-fry blades 502 . The stir-fry ring 501 is rotatably connected to one side of the stirring rod 403 , and a plurality of stir-fry blades 502 are fixedly connected to one side of the stir-fry ring 501 .

[0033] Specifically, Figure 4 As shown, the heating assembly 6 includes a heating chamber 601 and a heating ring 602 . The heating chamber 601 is arranged on one side of the tank body 1 , and the heating ring 602 is arranged inside the heating chamber 601 and used in conjunction with the tank body 1 .

[0034] When in use, start the motor 401 to drive the rotating rod 402 and the stirring rod 403 to stir the inside of the tank body 1, and at the same time drive the stir-fry ring 501 and the stir-fry blades 502 to stir the material inside the tank body 1 to improve the drying efficiency of the material. Starting the heating ring 602 can heat the inside of the tank body 1 again to improve the drying efficiency of the material.

[0035] When the present application is used, the material is first fed through the feed port 201, and then the nitrogen tank 206 is used to fill the inside of the circulation pipe 205 with nitrogen, and the drying fan 302 is turned on to make the nitrogen in the circulation pipe 205 start to circulate. When the nitrogen passes through the fin tube heater 207, the nitrogen temperature is heated to 100-110°C and enters the tank body 1 through the drying fan 302. The high-temperature nitrogen passes through the tank body 1 and takes away the solvent in the material. After the nitrogen entrained with the solvent comes out of the tank body 1, it enters the fin tube surface cooler 208 for cooling. After cooling to 5-10°C, the nitrogen entrained The solvent is condensed into liquid and enters the solvent receiving tank 209. The nitrogen continues to circulate and enters the fin tube heater 207 again for heating cycle. The solvent in the material is entrained by the continuous circulation of nitrogen, thereby achieving the purpose of drying the material. The motor 401 is started to drive the rotating rod 402 and the stirring rod 403 to stir the inside of the tank body 1, and at the same time drive the stir-fry ring 501 and the stir-fry blades 502 to stir the material inside the tank body 1, thereby improving the drying efficiency of the material. Starting the heating ring 602 can heat the inside of the tank body 1 again, thereby improving the drying efficiency of the material.

[0036] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.

Claims

1. A material drying system, comprising a tank (1), characterized in that: A drying component (2) is arranged on one side of the tank body (1), a circulation component (3) is arranged on one side of the drying component (2), a stirring component (4) is arranged inside the tank body (1), a stir-frying component (5) is arranged on one side of the stirring component (4), and a heating component (6) is arranged on one side of the tank body (1); The drying component (2) comprises an inlet (201), an inlet valve (202), an outlet (203), an outlet valve (204), a circulation pipeline (205), a nitrogen tank (206), a fin tube heater (207), a fin tube surface cooler (208) and a solvent receiving tank (209), wherein the inlet (201) is arranged at the top of the tank body (1), the inlet valve (202) is arranged at one side of the inlet (201), the outlet (203) is arranged at the bottom of the tank body (1), and the outlet valve (204) is arranged at the bottom of the tank body (1). The circulating pipe (205) is disposed on one side of the discharge port (203), both ends of the circulating pipe (205) are disposed on one side of the tank body (1), the nitrogen tank (206) is disposed on one side of the circulating pipe (205), the fin tube heater (207) is disposed on one side of the circulating pipe (205) and is used in conjunction with the nitrogen tank (206), the fin tube surface cooler (208) is disposed on one side of the circulating pipe (205), and the solvent receiving tank (209) is disposed on one side of the circulating pipe (205) and is used in conjunction with the fin tube surface cooler (208).

2. A material drying system according to claim 1, characterized in that: The circulation component (3) comprises a circulation bin (301) and a drying fan (302); the circulation bin (301) is arranged on one side of the circulation duct (205); and a plurality of drying fans (302) are arranged inside the circulation bin (301).

3. A material drying system according to claim 1, characterized in that: The stirring assembly (4) comprises a motor (401), a rotating rod (402) and a stirring rod (403); the motor (401) is arranged on the top of the tank body (1); the rotating rod (402) is fixedly connected to the output end of the motor (401) and is rotatably connected to the inside of the tank body (1); and a plurality of stirring rods (403) are fixedly connected to one side of the rotating rod (402).

4. A material drying system according to claim 3, characterized in that: The stir-fry component (5) comprises a stir-fry ring (501) and stir-fry blades (502); the stir-fry ring (501) is rotatably connected to one side of the stirring rod (403); and a plurality of stir-fry blades (502) are fixedly connected to one side of the stir-fry ring (501).

5. A material drying system according to claim 1, characterized in that: The heating component (6) comprises a heating chamber (601) and a heating ring (602); the heating chamber (601) is arranged on one side of the tank body (1); and the heating ring (602) is arranged inside the heating chamber (601) and is used in conjunction with the tank body (1).

Citation Information

Patent Citations

  • Three-in-one drying equipment

    CN210512345U