Slag salvaging mechanism for aluminum smelting furnace

By designing a slag retrieval mechanism for aluminum smelting furnaces, using adjustable length slag retrieval spoons and disassembly and assembly components, the operational hazards caused by the fixed length of the slag retrieval spoon in the prior art are solved, and a safer and more convenient operation effect is achieved.

CN222773785UActive Publication Date: 2025-04-18HENAN YONGHENG TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421514247.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-04-18
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

In the existing aluminum liquid slag removal device, the length of the slag repellent is fixed, making it difficult to adjust according to actual needs, resulting in workers needing to extend their arms to slag removal, which is very dangerous and inconvenient to operate.

Method used

A slag retrieval mechanism for aluminum smelting furnaces is designed, using a slag retrieval spoon with adjustable length. By rotating the hand wheel, the bevel gear and threaded rod are driven to realize the telescopic movement of the inner cylinder, thereby adjusting the length of the slag retrieval spoon.

Benefits of technology

It realizes flexible adjustment of the length of the slag spoon, reduces the operating risk of workers, improves the convenience and scope of application, and has a simple structure and low production and use costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The slag salvaging mechanism for the aluminum smelting furnace comprises a slag salvaging spoon, an inner cylinder and an outer cylinder, the slag salvaging spoon is detachably connected with the inner cylinder through a dismounting assembly, a threaded rod is in threaded connection with the interior of the inner cylinder, the outer wall of the threaded rod is fixedly connected with a first bevel gear, the inner cylinder is in sliding connection with the outer cylinder, and the outer cylinder is in sliding connection with the inner cylinder. And a limiting groove is formed in the inner wall of the outer cylinder. According to the utility model, the length-adjustable slag salvaging spoon is arranged, the rotating hand wheel is rotated forwards and backwards to drive the second bevel gear to rotate forwards and backwards, the second bevel gear rotates forwards and backwards to drive the first bevel gear to rotate forwards and backwards, and the first bevel gear rotates forwards and backwards to drive the threaded rod to rotate forwards and backwards; the threaded rod rotates forwards and backwards, under the limiting action of the limiting groove and the limiting block, rotary motion can be converted into linear motion, the inner cylinder is driven to do telescopic motion, and therefore the effect of adjusting the length of the slag salvaging spoon is achieved, the application range is widened, the structure is simple, and the production and use cost is low.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum liquid slag removal devices, in particular to a slag removal mechanism for an aluminum smelting furnace. Background Art

[0002] Before aluminum ingots are formed, solid aluminum blocks need to be melted into aluminum liquid, and then the aluminum liquid is poured into a mold to make aluminum ingots. In the process of melting the aluminum blocks into aluminum liquid, impurities will float on the surface of the aluminum liquid, and workers are required to remove the impurities. Generally, the furnace for melting aluminum blocks will have a hole for workers to remove slag. The tool used is a slag scoop. Workers need to use the slag scoop to scrape the impurities over and then remove them. During this process, workers need to adjust their positions. Due to the high temperature of the smelting furnace and the limited length of the slag scoop, workers need to stretch their arms when slagging impurities near the internal area. The scorching temperature makes it unbearable for workers and is highly dangerous.

[0003] The existing technology has the following problems:

[0004] After extensive searching, it was found that Chinese Patent Publication No.: CN219454679U discloses a slag removal device for molten aluminum. The above patent still has some problems in actual use. The most obvious one is that when workers use a slag scoop to remove impurities in actual use, it is difficult to adjust the slag scoop position according to actual slag removal needs because the length of the slag scoop is fixed, resulting in the problem that workers need to stretch their arms when slag removal of impurities near the internal area.

[0005] Therefore, we proposed a slag scooping mechanism for aluminum smelting furnace to solve the above-mentioned drawbacks. Utility Model Content

[0006] The utility model aims to solve the shortcomings in the prior art and provides a slag scooping mechanism for an aluminum smelting furnace.

[0007] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a slag scoop mechanism for an aluminum smelting furnace, comprising a slag scoop, an inner cylinder and an outer cylinder, the slag scoop is detachably connected to the inner cylinder through a disassembly assembly component, the inner thread of the inner cylinder is connected to a threaded rod, and the outer wall of the threaded rod is fixedly connected to a first bevel gear, the inner cylinder is slidably connected to the outer cylinder, a limiting groove is provided on the inner wall of the outer cylinder, and a limiting block is slidably connected to the inner wall of the limiting groove, and the limiting block is fixedly connected to the outer wall of the inner cylinder, a rotating hand wheel is rotatably connected to the surface of the outer cylinder, and a second bevel gear is installed at one end of the rotating hand wheel, and the second bevel gear is meshed with the first bevel gear;

[0008] The disassembly and assembly assembly includes a positioning groove, a positioning rod, a pulling block and a reset spring. One end of the inner tube fits with the slag scoop. The surfaces of the inner tube and the slag scoop are provided with positioning grooves, and a positioning rod is inserted in the positioning groove. A pulling block is installed at one end of the positioning rod, and a reset spring is sleeved on the outer side of the positioning rod between the pulling block and the slag scoop, and both ends of the reset spring are respectively fixed to the opposite surfaces of the pulling block and the slag scoop.

[0009] Preferably, the diameter of the threaded rod is smaller than the diameter of the inner cylinder, and the diameter of the inner cylinder is smaller than the diameter of the outer cylinder.

[0010] Preferably, a handle is fixedly connected to one end of the outer cylinder, and a heat insulation pad is sleeved on the handle.

[0011] Preferably, the diameter of the positioning rod is smaller than the diameter of the positioning groove.

[0012] Preferably, the number of the limiting grooves and the number of the limiting blocks are the same.

[0013] Preferably, the limiting grooves are distributed in an annular array on the inner wall of the outer cylinder.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. In the utility model, a slag scoop with adjustable length is provided, and the second bevel gear is driven to rotate forward and reversely by rotating the hand wheel forward and reversely, and the second bevel gear drives the first bevel gear to rotate forward and reversely, and the first bevel gear drives the threaded rod to rotate forward and reversely. The forward and reverse rotation of the threaded rod can convert the rotational motion into linear motion under the limiting action of the limiting groove and the limiting block and drive the inner cylinder to perform telescopic motion, thereby achieving the effect of adjusting the length of the slag scoop, improving the scope of application, and having a simple structure and low production and use costs.

[0016] 2. The utility model is provided with a disassembly assembly component, so that the slag scoop can be replaced individually, thereby reducing the use and maintenance costs. The utility model is highly practical and worthy of promotion. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 This is a structural schematic diagram of a slag scooping mechanism for an aluminum smelting furnace proposed by the utility model;

[0019] Figure 2 for Figure 1A is an enlarged schematic diagram;

[0020] Figure 3 for Figure 1 Schematic diagram of the local structure in.

[0021] Legend:

[0022] 1. Slag scoop; 2. Inner cylinder; 3. Disassembly and assembly components; 31. Positioning groove; 32. Positioning rod; 33. Pull block; 34. Reset spring; 4. Threaded rod; 5. Outer cylinder; 6. Limiting groove; 7. Limiting block; 8. First bevel gear; 9. Second bevel gear; 10. Turning hand wheel; 11. Handle. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] In the description of the present utility model, it should be noted that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model; the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance; in addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a communication between the two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0025] Please refer to Figure 1-3A slag scooping mechanism for an aluminum smelting furnace comprises a slag scooping spoon 1, an inner tube 2 and an outer tube 5, the slag scooping spoon 1 is detachably connected to the inner tube 2 through a disassembly assembly 3, the inner thread of the inner tube 2 is connected with a threaded rod 4, and the outer wall of the threaded rod 4 is fixedly connected with a first bevel gear 8, the inner tube 2 is slidably connected with the outer tube 5, a limiting groove 6 is provided on the inner wall of the outer tube 5, and the limiting groove 6 is slidably connected with a limiting block 7, and the limiting block 7 is fixedly connected with the outer wall of the inner tube 2, the surface of the outer tube 5 is rotatably connected with a rotating hand wheel 10, and one end of the rotating hand wheel 10 is installed with a second bevel gear 9, and the second bevel gear 9 is meshed with the first bevel gear 8;

[0026] The disassembly and assembly component 3 includes a positioning groove 31, a positioning rod 32, a pull block 33 and a return spring 34. One end of the inner tube 2 fits with the slag scoop 1. The surfaces of the inner tube 2 and the slag scoop 1 are provided with a positioning groove 31, and the positioning rod 32 is inserted in the positioning groove 31. A pull block 33 is installed at one end of the positioning rod 32, and a return spring 34 is sleeved on the outer side of the positioning rod 32 between the pull block 33 and the slag scoop 1, and both ends of the return spring 34 are respectively fixed to the opposite surfaces of the pull block 33 and the slag scoop 1.

[0027] When in use, by setting a length-adjustable slag scoop 1, the hand wheel 10 is rotated forward and backward to drive the second bevel gear 9 to rotate forward and backward, the second bevel gear 9 drives the first bevel gear 8 to rotate forward and backward, the first bevel gear 8 drives the threaded rod 4 to rotate forward and backward, and the forward and backward rotation of the threaded rod 4 can convert the rotational motion into linear motion under the limiting action of the limiting groove 6 and the limiting block 7 and drive the inner tube 2 to perform telescopic motion, thereby achieving the effect of adjusting the length of the slag scoop 1 and improving the scope of application. It has a simple structure and low production and use costs. Secondly, by setting the disassembly and assembly component 3, it is convenient to replace the slag scoop 1 separately, reducing the use and maintenance costs. It has strong practicality and is worthy of promotion.

[0028] In this embodiment: the diameter of the threaded rod 4 is smaller than the diameter of the inner cylinder 2 , and the diameter of the inner cylinder 2 is smaller than the diameter of the outer cylinder 5 .

[0029] Specifically, the three are used in coordination to realize the extension and retraction of the slag scoop 1 .

[0030] In this embodiment: a handle 11 is fixedly connected to one end of the outer cylinder 5 , and a heat insulation pad is sleeved on the handle 11 .

[0031] Specifically, heat conduction is reduced, and the hands of workers are not easily scalded.

[0032] In this embodiment, the diameter of the positioning rod 32 is smaller than the diameter of the positioning groove 31 .

[0033] Specifically, the positioning rod 32 can be used in conjunction with the positioning groove 31 .

[0034] In this embodiment, the number of the limiting grooves 6 and the number of the limiting blocks 7 are the same.

[0035] Specifically, it has a limiting effect, and the inner cylinder 2 will not rotate.

[0036] In this embodiment, the limiting grooves 6 are distributed in a circular array on the inner wall of the outer cylinder 5 .

[0037] Specifically, the limiting effect is more ideal.

[0038] Working principle: When in use, a slag scoop 1 with adjustable length is set, and the second bevel gear 9 is driven to rotate forward and backward by rotating the hand wheel 10 forward and backward. The second bevel gear 9 drives the first bevel gear 8 to rotate forward and backward. The first bevel gear 8 drives the threaded rod 4 to rotate forward and backward. The forward and reverse rotation of the threaded rod 4 can convert the rotational motion into linear motion under the limiting action of the limiting groove 6 and the limiting block 7 and drive the inner tube 2 to perform telescopic motion, thereby achieving the effect of adjusting the length of the slag scoop 1 and improving the scope of application. It has a simple structure and low production and use costs. Secondly, by setting the disassembly and assembly component 3, it is convenient to replace the slag scoop 1 separately, reducing the use and maintenance costs. It has strong practicality and is worthy of promotion.

[0039] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A slag scooping mechanism for an aluminum smelting furnace, comprising a slag scooping spoon (1), an inner cylinder (2) and an outer cylinder (5), characterized in that: The slag scoop (1) is detachably connected to the inner cylinder (2) through a disassembly assembly (3); the inner thread of the inner cylinder (2) is connected to a threaded rod (4), and the outer wall of the threaded rod (4) is fixedly connected to a first bevel gear (8); the inner cylinder (2) is slidably connected to the outer cylinder (5); a limiting groove (6) is provided on the inner wall of the outer cylinder (5), and a limiting block (7) is slidably connected inside the limiting groove (6), and the limiting block (7) is fixedly connected to the outer wall of the inner cylinder (2); a rotating hand wheel (10) is rotatably connected to the surface of the outer cylinder (5), and a second bevel gear (9) is installed at one end of the rotating hand wheel (10), and the second bevel gear (9) is meshed with the first bevel gear (8); The disassembly and assembly component (3) comprises a positioning groove (31), a positioning rod (32), a pulling block (33) and a return spring (34); one end of the inner tube (2) is fitted with the slag scoop (1); the surfaces of the inner tube (2) and the slag scoop (1) are provided with a positioning groove (31), and a positioning rod (32) is inserted into the positioning groove (31); one end of the positioning rod (32) is installed with a pulling block (33), and a return spring (34) is sleeved on the outer side of the positioning rod (32) between the pulling block (33) and the slag scoop (1); two ends of the return spring (34) are respectively fixed to the opposite surfaces of the pulling block (33) and the slag scoop (1).

2. The slag scooping mechanism for an aluminum smelting furnace according to claim 1, characterized in that: The diameter of the threaded rod (4) is smaller than the diameter of the inner cylinder (2), and the diameter of the inner cylinder (2) is smaller than the diameter of the outer cylinder (5).

3. The slag scooping mechanism for an aluminum smelting furnace according to claim 1, characterized in that: A handle (11) is fixedly connected to one end of the outer cylinder (5), and a heat insulation pad is sleeved on the handle (11).

4. The slag scooping mechanism for an aluminum smelting furnace according to claim 1, characterized in that: The diameter of the positioning rod (32) is smaller than the diameter of the positioning groove (31).

5. The slag scooping mechanism for an aluminum smelting furnace according to claim 1, characterized in that: The number of the limiting grooves (6) and the number of the limiting blocks (7) are the same.

6. The slag scooping mechanism for an aluminum smelting furnace according to claim 1, characterized in that: The limiting grooves (6) are distributed in a circular array on the inner wall of the outer cylinder (5).

Citation Information

Patent Citations

  • Molten aluminum slagging-off device

    CN219454679U