Detection device for seamless core rolling tube production
By designing a testing device for the production of seamless core tubes, using technical means such as vertical clamping and bidirectional tooth plate mechanisms, the problem of core tubes tilting during measurement is solved, and the reliability of measurement data and the service life of the device are improved.
Patent Information
- Application Number
- CN202421685042.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-07-16
AI Technical Summary
The existing core tube diameter detection device has the problem of unstable fixation, which causes the core tube to be inclined during measurement, which in turn affects the accuracy of the measurement data.
A seamless core tube production detection device is designed, and the front clamping unit and the rear clamping unit are clamped vertically from both ends of the core tube, and stable clamping and measurement are achieved through a bidirectional tooth plate mechanism, dovetail groove and clamping drive mechanism.
Through vertical clamping and precise plate driving mechanism, the core tube tilt is avoided, the reliability of the measurement data is improved, and the system error is significantly reduced, and the service life of the detection device is extended.
Smart Images

Figure CN222773911U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of seamless coil core tube detection, in particular to a detection device for seamless coil core tube production. Background Art
[0002] The core tube is mainly used in industrial production, transportation, storage and other links. It is a tubular structure used to fix, protect and transfer goods. It has certain strength and pressure resistance. According to the characteristics of the actual coiled material, the core tube needs to have different sizes and materials. When manufacturing the core tube, the diameter of the core tube needs to be measured because different applications require different sizes. For example, the core tube generally used for paper product transportation is usually longer than the core tube used for medical gauze, and different diameters directly affect the thickness and length of the coiled material that can be wound around a single core tube. Therefore, a special core tube detection device is needed to measure the diameter of the core tube. However, the existing core tube diameter detection device generally has the following technical problems:
[0003] When measuring the outer diameter of a pipe fitting, it is first necessary to fix the outer side of the core tube. However, the existing fixing devices for detecting the outer diameter of the core tube generally have the problem of unstable fixing, which may cause the core tube to tilt to one side during measurement, resulting in inaccurate measurement data of the core tube diameter. Based on this, a detection device for seamless core tube production is proposed. Utility Model Content
[0004] In order to solve the technical problem of measuring the diameter of a core tube, the utility model provides a detection device for producing a seamless core tube.
[0005] The utility model is implemented by the following technical scheme: a detection device for seamless coiled core tube production, comprising a base, a mounting plate is arranged above the base, a placement groove for placing the coiled core tube is opened on the mounting plate, the placement groove is a circular structure, a scale plate is fixedly connected to one side of the mounting plate, the scale plate is located below the placement groove, a pointer is arranged on one side of the scale plate, a front clamp unit and a rear clamp unit for positioning the coiled core tube from both ends are respectively arranged on both sides of the mounting plate, and a mounting plate fixing mechanism for fixing the mounting plate is arranged on the upper side of the base.
[0006] As a further improvement of the above solution, the clamping direction of the front clamping unit on the winding core tube and the clamping direction of the rear clamping unit on the winding core tube are perpendicular to each other.
[0007] As a further improvement of the above scheme, the front clamp unit and the rear clamp unit both include a pallet No. 1 and a pallet No. 2, and the pallet No. 1 and the pallet No. 2 are arranged in pairs, and dovetail grooves are provided on both sides of the pallet No. 1 and the pallet No. 2, and dovetail fixing blocks are slidably connected to the inner sides of the two dovetail grooves, and the two dovetail fixing blocks are fixedly connected to one side of the mounting plate at the same time, and a pallet driving mechanism is provided on one side of the pallet No. 1 and the pallet No. 2 for moving the pallet No. 1 and the pallet No. 2 closer to or away from each other.
[0008] As a further improvement of the above scheme, the card plate driving mechanism includes a No. 1 limit groove respectively opened on both sides of the No. 1 card plate, a No. 1 limit block is fixedly connected on both sides of the No. 2 card plate, and the No. 1 limit block located on the same side is slidably connected to the No. 1 limit groove respectively, and a No. 2 limit groove is opened on both sides of the No. 2 card plate, a No. 2 limit block is fixedly connected on both sides of the No. 1 card plate, and the No. 2 limit block is located on the same side and is slidably connected to the No. 2 limit groove respectively, and one side of the No. 2 limit block and the No. 1 limit block is provided with a bidirectional tooth plate mechanism for making the No. 1 card plate and the No. 2 card plate equidistantly close to or away from each other.
[0009] As a further improvement of the above scheme, the bidirectional tooth plate mechanism includes a No. 2 tooth plate fixedly connected to one side of the two No. 2 limit blocks, and a No. 1 tooth plate fixedly connected to one side of the two No. 1 limit blocks, respectively. The No. 1 tooth plate and the No. 2 tooth plate located on one side are jointly meshed with gears, and the two gears are rotatably connected to the mounting plate, and motor drive mechanisms for rotating the gears are respectively arranged on both sides of the mounting plate.
[0010] As a further improvement of the above solution, the motor drive mechanism includes servo motors fixedly connected to both sides of the mounting plate, and the output ends of the two servo motors are fixedly connected to threaded rods threadedly sleeved with the first clamping plate.
[0011] As a further improvement of the above solution, the second tooth plate in the front clamp unit is fixedly connected to the pointer.
[0012] As a further improvement of the above solution, the mounting plate fixing mechanism includes a load-bearing plate fixedly connected to the upper side of the base, and one side of the load-bearing plate is fixedly connected to a plurality of connecting rods fixedly connected to one side of the mounting plate.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] 1. The utility model clamps the core tube at both ends of the core tube in mutually perpendicular directions through the front clamp unit and the rear clamp unit, thereby avoiding the problem of the core tube tilting when the tube diameter is detected, thereby improving the reliability of the detection data.
[0015] 2. The utility model cooperates with each other through the two-way tooth plate mechanism, the dovetail groove, the dovetail fixing block and the limit groove and limit block in the clamping plate driving mechanism, and adopts the internal clamping sliding component such as the track slider, which can not only improve the service life of the whole detection device, but also significantly reduce the system error of the front clamp unit and the rear clamp unit. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a front view of a detection device for seamless coil core tube production provided by the utility model;
[0017] Figure 2 It is a side view of the utility model;
[0018] Figure 3 It is a first cross-sectional view of the front clamp unit (10) of the utility model;
[0019] Figure 4 It is a partial explosion schematic diagram of the utility model.
[0020] Description of main symbols:
[0021] 1. Base; 2. Dial; 3. Load-bearing plate; 4. Connecting rod; 5. Pointer; 6. Mounting plate; 7. Placement slot; 8. No. 1 clamping plate; 9. Threaded rod; 10. Front clamp unit; 11. Rear clamp unit; 12. Servo motor; 13. Dovetail slot; 14. No. 1 limit slot; 15. Dovetail fixing block; 16. No. 1 limit block; 17. No. 2 limit block; 18. No. 1 gear plate; 19. No. 2 gear plate; 20. No. 2 limit slot; 21. Gear; 22. No. 2 clamping plate. DETAILED DESCRIPTION
[0022] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.
[0023] Example:
[0024] Please combine Figure 1-Figure 4 A detection device for seamless core tube production in this embodiment includes a base 1, a mounting plate 6 is arranged above the base 1, a placement groove 7 for placing the core tube is opened on the mounting plate 6, the placement groove 7 is opened through, and the placement groove 7 is a circular structure. A dial 2 is fixedly connected to one side of the mounting plate 6, and the dial 2 is located below the placement groove 7. A pointer 5 is arranged on one side of the dial 2, and the pointer 5 is close to the upper surface of the dial 2. A front clamp unit 10 and a rear clamp unit 11 for positioning the core tube from both ends are respectively arranged on both sides of the mounting plate 6, and a mounting plate fixing mechanism for fixing the mounting plate 6 is arranged on the upper side of the base 1.
[0025] Please combine Figure 2 As shown, the clamping direction of the front clamp unit 10 on the winding core tube and the clamping direction of the rear clamp unit 11 on the winding core tube are perpendicular to each other, and the servo motor 12 of the front clamp unit 10 is in Figure 1 The servo motor 12 of the clamp unit 11 is on the right side. Figure 1 The upper sides of the winding core tubes are perpendicular to each other, so the winding core tube is clamped more stably.
[0026] Please combine Figure 3 As shown, the front clamp unit 10 and the rear clamp unit 11 both include a first clamp plate 8 and a second clamp plate 22, which are symmetrically distributed, and the first clamp plate 8 and the second clamp plate 22 are paired, and dovetail grooves 13 are provided on both sides of the first clamp plate 8 and the second clamp plate 22, and dovetail fixing blocks 15 are slidably connected to the inner sides of the two dovetail grooves 13, respectively, and the two dovetail fixing blocks 15 are fixedly connected to one side of the mounting plate 6 at the same time, and a clamp plate driving mechanism is provided on one side of the first clamp plate 8 and the second clamp plate 22 to move the first clamp plate 8 and the second clamp plate 22 closer to or away from each other.
[0027] It should be noted that a clamping nozzle of a certain width can be provided at the interface between the first clamping plate 8 and the second clamping plate 22 according to the actual diameter of the winding core tube, so as to facilitate the measurement of the winding core tube.
[0028] Please combine Figure 3 As shown, the card plate driving mechanism includes a No. 1 limit groove 14 respectively opened on both sides of the No. 1 card plate 8, a No. 1 limit block 16 is fixedly connected on both sides of the No. 2 card plate 22, and the No. 1 limit block 16 located on the same side is slidably connected to the No. 1 limit groove 14, and a No. 2 limit groove 20 is opened on both sides of the No. 2 card plate 22, and a No. 2 limit block 17 is fixedly connected on both sides of the No. 1 card plate 8, and the No. 2 limit block 17 located on the same side is slidably connected to the No. 2 limit groove 20, and one side of the No. 2 limit block 17 and the No. 1 limit block 16 is provided with a bidirectional toothed plate mechanism that allows the No. 1 card plate 8 and the No. 2 card plate 22 to be equidistantly close to or away from each other.
[0029] It should be noted that the height of the No. 2 limit block 17 and the No. 1 limit block 16 protrudes from the sides of the No. 1 clamping plate 8 and the No. 2 clamping plate 22, so that sufficient space can be set for the No. 2 gear plate 19 and the No. 1 gear plate 18 to avoid interference between the gear 21 and the No. 1 clamping plate 8 and the No. 2 clamping plate 22.
[0030] Please combine Figure 3As shown, the bidirectional gear plate mechanism includes a No. 2 gear plate 19 fixedly connected to one side of the two No. 2 limit blocks 17, and a No. 1 gear plate 18 fixedly connected to one side of the two No. 1 limit blocks 16, respectively. The No. 1 gear plate 18 and the No. 2 gear plate 19 located on one side are meshed with a gear 21, and the two gears 21 are rotatably connected to the mounting plate 6. Motor drive mechanisms for rotating the gears 21 are respectively arranged on both sides of the mounting plate 6.
[0031] Please combine Figure 1 As shown, the motor drive mechanism includes servo motors 12 fixedly connected to both sides of the mounting plate 6 , and the output ends of the two servo motors 12 are fixedly connected to threaded rods 9 threadedly sleeved with the first clamping plate 8 .
[0032] Please combine Figure 3 As shown, the second tooth plate 19 in the front clamp unit 10 is fixedly connected to the pointer 5 .
[0033] The mounting plate fixing mechanism comprises a load-bearing plate 3 fixedly connected to the upper side of the base 1 , and one side of the load-bearing plate 3 is fixedly connected to a plurality of connecting rods 4 fixedly connected to one side of the mounting plate 6 .
[0034] The implementation principle of a detection device for seamless core tube production in the embodiment of the present application is as follows: the core tube to be detected is placed in the placement slot 7, and the servo motors 12 on the front clamp unit 10 and the rear clamp unit 11 are started respectively, and the No. 1 clamping plate 8 is driven to slide along the dovetail fixing block 15 through the threaded rod. Since the No. 2 limit block 17 is fixedly connected to the No. 1 clamping plate 8, the No. 1 clamping plate 8 indirectly pushes the No. 2 tooth plate 19 to move to one side. Due to the meshing action of the gear 21, the No. 1 tooth plate 18 moves in the opposite direction at this time. Since one end of the No. 1 tooth plate 18 is fixedly connected to the No. 2 clamping plate 22, the No. 2 clamping plate 22 and the No. 1 clamping plate 8 are equidistantly approaching the placement slot 7, and finally the outer wall of the core tube is clamped. The movement of the No. 2 tooth plate 19 drives the pointer 5 to move and indicates the size on the dial 2.
[0035] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.
Claims
1. A detection device for seamless coil core tube production, comprising a base (1), characterized in that: A mounting plate (6) is arranged above the base (1), and a placement groove (7) for placing the winding core tube is provided on the mounting plate (6), and the placement groove (7) is a circular structure. A dial (2) is fixedly connected to one side of the mounting plate (6), and the dial (2) is located below the placement groove (7). A pointer (5) is arranged on one side of the dial (2). A front clamp unit (10) and a rear clamp unit (11) for positioning the winding core tube from both ends are respectively arranged on both sides of the mounting plate (6), and a mounting plate fixing mechanism for fixing the mounting plate (6) is arranged on the upper side of the base (1).
2. A detection device for seamless coil core tube production as claimed in claim 1, characterized in that: The clamping direction of the front clamp unit (10) on the winding core tube and the clamping direction of the rear clamp unit (11) on the winding core tube are perpendicular to each other.
3. A detection device for seamless coil core tube production as claimed in claim 1, characterized in that: The front clamp unit (10) and the rear clamp unit (11) both include a first clamp plate (8) and a second clamp plate (22), the first clamp plate (8) and the second clamp plate (22) are arranged in pairs, both sides of the first clamp plate (8) and the second clamp plate (22) are provided with dovetail grooves (13), the inner sides of the two dovetail grooves (13) are respectively slidably connected with dovetail fixing blocks (15), the two dovetail fixing blocks (15) are simultaneously fixedly connected to one side of the mounting plate (6), and one side of the first clamp plate (8) and the second clamp plate (22) are both provided with a clamp plate driving mechanism for moving the first clamp plate (8) and the second clamp plate (22) closer to or farther away from each other.
4. A detection device for seamless coil core tube production as claimed in claim 3, characterized in that: The card plate driving mechanism comprises a No. 1 limit groove (14) respectively opened on both sides of the No. 1 card plate (8), a No. 1 limit block (16) is fixedly connected to both sides of the No. 2 card plate (22), and the No. 1 limit block (16) located on the same side is slidably connected to the No. 1 limit groove (14), and a No. 2 limit groove (20) is opened on both sides of the No. 2 card plate (22), a No. 2 limit block (17) is fixedly connected to both sides of the No. 1 card plate (8), and the No. 2 limit block (17) located on the same side is slidably connected to the No. 2 limit groove (20), and a bidirectional toothed plate mechanism is provided on one side of the No. 2 limit block (17) and the No. 1 limit block (16) for making the No. 1 card plate (8) and the No. 2 card plate (22) approach or move away from each other at an equal distance.
5. A detection device for seamless coil core tube production as claimed in claim 4, characterized in that: The bidirectional toothed plate mechanism comprises a second toothed plate (19) fixedly connected to one side of the two second limit blocks (17), and a first toothed plate (18) fixedly connected to one side of the two first limit blocks (16). The first toothed plate (18) and the second toothed plate (19) located on one side are meshed with a gear (21). The two gears (21) are rotatably connected to the mounting plate (6), and motor drive mechanisms for rotating the gears (21) are respectively arranged on both sides of the mounting plate (6).
6. A detection device for seamless coil core tube production as claimed in claim 5, characterized in that: The motor drive mechanism comprises servo motors (12) respectively fixedly connected to two sides of the mounting plate (6), and the output ends of the two servo motors (12) are both fixedly connected to threaded rods (9) threadedly sleeved with the first clamping plate (8).
7. A detection device for seamless coil core tube production as claimed in claim 5, characterized in that: The second tooth plate (19) in the front clamp unit (10) is fixedly connected to the pointer (5).
8. A detection device for seamless coil core tube production as claimed in claim 1, characterized in that: The mounting plate fixing mechanism comprises a load-bearing plate (3) fixedly connected to the upper side of the base (1), and one side of the load-bearing plate (3) is fixedly connected to a plurality of connecting rods (4) fixedly connected to one side of the mounting plate (6).