Sensor insert not easy to fall off

By using magnet fixing and fixing devices in sensor inserts, combined with wear-resistant coating, the problem of sensor inserts falling and sleeve straining when the molding machine bench rotates, achieving a more stable fixing and lower risk of damage.

CN222774012UActive Publication Date: 2025-04-18I-PEX PRECISION MOLD & PLASTICS (SHANGHAI) CO LTD
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Patent Information

Application Number
CN202421696428.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-04-18
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

Existing sensor inserts are prone to drop when the molding machine bench rotates, and the balls on the inner side of the sleeve may cause strain after injection molding.

Method used

The magnet fixing method is adopted to attract the sleeve through a strong magnet, and combined with the fixing device, including the first spring, a moving block, a second spring and a clamp, to ensure that the sleeve is stable in the mold insert. At the same time, an abrasion-resistant coating is added to the mating surface of the mold insert and sleeve to prevent strain.

Benefits of technology

Effectively prevent the sleeve from falling off when the molding machine table rotates and reduce the risk of strain when the sleeve is released.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sensor inserts, and discloses a sensor insert not easy to fall off, which comprises a sleeve and a die insert, a strong magnet is embedded in a position close to one side of the upper end of the die insert, the upper end of the sleeve is made of metal, and a wear-resistant coating is added on the matching surface of the die insert and the sleeve. A fixing device is fixedly arranged at the position, close to the middle, of one side of the sleeve and comprises a first spring, a moving block, two second springs and two clamping blocks. According to the utility model, a magnet fixing mode is adopted, the sleeve is attracted by magnetic force, and then the sleeve is fixed in the mold insert through the fixing device, so that the sleeve can be prevented from falling off when a forming machine workbench rotates, and as the inner side of the sleeve is not in contact with a ball, the strain of the sleeve during release can be inhibited; in addition, a wear-resistant coating is additionally arranged on the matched surface of the mold insert and the sleeve, so that the purpose of preventing the sleeve from being pulled is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sensor inserts, in particular to a sensor insert that is not easy to fall off. Background Art

[0002] A sensor is a detection device that can sense the information being measured and convert the sensed information into electrical signals or other required forms of information output according to certain rules to meet the requirements of information transmission, processing, storage, display, recording and control. It has the characteristics of miniaturization, digitization, intelligence, multi-function, systematization and networking. It is the primary link in realizing automatic detection and automatic control.

[0003] With the development of society, the application of sensors has gradually increased. When the sensor is injection molded, the existing sleeve, that is, the insert, is fixed to the mold insert by a ball mechanical fixation. If the sleeve is not firmly inserted, it will cause the risk of falling when the workbench of the molding machine rotates. In addition, after the sensor is injection molded, when the finished product is released from the mold, the ball pressed on the inside of the sleeve may cause strain to the inside of the sleeve. Therefore, those skilled in the art provide a sensor insert that is not easy to fall off to solve the problems raised in the above background technology. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings existing in the prior art, and to propose a sensor insert that is not easy to fall off. By adopting a magnetic fixing method, the sleeve is attracted by magnetic force, and then the sleeve is fixed in the mold insert by a fixing device, which can prevent it from falling when the working table of the forming machine rotates. Since there is no ball contact on the inside of the sleeve, it can also suppress the strain on the sleeve when it is released from the mold. In addition, a wear-resistant coating is added to the mating surfaces of the mold insert and the sleeve to achieve the purpose of preventing the sleeve from being strained.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A sensor insert that is not easy to fall off, comprising a sleeve and a mold insert, wherein a strong magnet is embedded in one side of the upper end of the mold insert, the upper end of the sleeve is made of metal, the sleeve is slidably arranged at the inner bottom surface of the mold insert, and the inner surface of the mold insert and the outer surface of the sleeve are both provided with a wear-resistant coating;

[0007] A fixing device is fixedly arranged at a middle position on one side of the sleeve, and the fixing device comprises a first spring, a moving block, two second springs and two clamping blocks;

[0008] Through the above technical scheme, the strong magnet causes the sleeve to be attracted by magnetic force to prevent it from falling when the working table of the forming machine rotates. The fixing device makes the sleeve more stable in the mold insert. The upper end of the sleeve is made of metal material to facilitate the strong magnet to attract the sleeve. The mating surfaces of the mold insert and the sleeve are additionally provided with a wear-resistant coating to prevent the sleeve from being strained.

[0009] Furthermore, the first spring is fixedly arranged at a middle position on one side of the sleeve, and the moving block is fixedly arranged on one side of the first spring;

[0010] Through the above technical solution, the first spring is convenient for squeezing the moving block, and the moving block is convenient for driving the two second springs to move.

[0011] Furthermore, the two second springs are respectively fixedly arranged at the middle position of the front and rear ends of the moving block, and the two clamping blocks are respectively fixedly arranged at one end of the two second springs;

[0012] Through the above technical solution, the two second springs facilitate the extrusion of the two clamping blocks, and the two clamping blocks facilitate fixing the sleeve on the inner wall of one side of the mold insert.

[0013] Furthermore, a square groove is provided on the inner wall of one side of the mold insert near the middle position, and sliding grooves are provided on the inner wall of one side of the square groove near the front and rear end inner walls;

[0014] Through the above technical solution, the square groove facilitates the extrusion of the fixing device, and the two sliding grooves facilitate the two sliding blocks to slide in the two sliding grooves.

[0015] Furthermore, two third springs are fixedly provided on the inner wall of one side of the square groove, and a support block is fixedly provided on one side of the two third springs;

[0016] Through the above technical solution, the two third springs facilitate the support block to support the moving block by utilizing spring elasticity, and the support block facilitates squeezing the moving block.

[0017] Furthermore, a slide bar is fixedly provided at the middle position of the inner wall of one side of the two slide grooves, and a fixed block is penetrated at one side position of the outer periphery of the two slide bars;

[0018] Through the above technical solution, the two sliding rods facilitate the movement of the two sliding blocks, and the two fixed blocks facilitate clamping the two clamping blocks respectively.

[0019] Furthermore, sliding blocks are slidably arranged on the outer periphery of the two sliding rods near the other side;

[0020] Through the above technical solution, the two sliding blocks facilitate the two clamping blocks to separate from the two fixed blocks respectively.

[0021] The utility model has the following beneficial effects:

[0022] 1. The utility model proposes a sensor insert that is not easy to fall off. When the sleeve moves into the mold insert, it drives the moving block to move toward the square groove, and then drives the two clamping blocks to move. Because the lengths of the two sliding blocks are greater than the two fixed blocks, when the two clamping blocks move toward the direction of the square groove, they also drive the two sliding blocks to move respectively. Under the rebound action of the support block and the two third springs, the moving block drives the two second springs and the two clamping blocks to move in the opposite direction, and then the two clamping blocks are respectively clamped on one side of the two fixed blocks. Because the upper end of the sleeve is made of metal, the sleeve can be fixed in the mold insert by strong magnetic attraction at the same time. The sleeve is fixed in the mold insert by using a magnetic fixation and a fixing device, which can prevent it from falling when the working table of the forming machine rotates.

[0023] 2. The utility model proposes a sensor insert that is not easy to fall off. Since there is no ball contact on the inner side of the sleeve, it can also suppress the strain when the sleeve is released from the mold. In addition, a wear-resistant coating is added to the matching surface of the mold insert and the sleeve to achieve the purpose of preventing the sleeve from being strained. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the axle side of the utility model;

[0025] Figure 2 It is a top cross-sectional schematic diagram proposed by the utility model;

[0026] Figure 3 It is a top cross-sectional schematic diagram of the mold insert proposed by the utility model;

[0027] Figure 4 It is a side sectional schematic diagram proposed by the utility model;

[0028] Figure 5 This is an enlarged schematic diagram of point A proposed by the utility model.

[0029] Legend:

[0030] 1. Sleeve; 2. Fixing device; 201. First spring; 202. Moving block; 203. Second spring; 204. Block; 3. Mold insert; 4. Strong magnet; 5. Support block; 6. Third spring; 7. Fixing block; 8. Slide rod; 9. Sliding block; 10. Slide groove; 11. Square groove. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] Reference Figure 1-5 The utility model provides an embodiment: a sensor insert that is not easy to fall off, including a sleeve 1 and a mold insert 3, a strong magnet 4 is embedded in the upper end of the mold insert 3 at one side, the upper end of the sleeve 1 is made of metal, the sleeve 1 is slidably arranged at the bottom surface of the mold insert 3, the sleeve 1 is fixed in the mold insert 3 by the strong magnet 4, the inner surface of the mold insert 3 and the outer surface of the sleeve 1 are both provided with a wear-resistant coating, the wear-resistant coating is a ceramic coating wear-resistant material, a fixing device 2 is fixedly arranged at the middle position of one side of the sleeve 1, and the fixing device 2 includes a first spring 201, a moving block 202, two second springs 203 and two clamping blocks 204;

[0033] It can be seen that the first spring 201 is fixedly arranged at the middle position of one side of the sleeve 1, the moving block 202 is fixedly arranged at one side of the first spring 201, the two second springs 203 are respectively fixedly arranged at the middle position of the front and rear ends of the moving block 202, and the two clamping blocks 204 are respectively fixedly arranged at one end of the two second springs 203, and a square groove 11 is opened at the middle position of the inner wall of one side of the mold insert 3, and a sliding groove 10 is opened at the inner wall position of the front and rear ends of the inner wall of one side of the square groove 11;

[0034] According to the invention, two third springs 6 are fixedly provided on the inner wall of one side of the square groove 11, a support block 5 is fixedly provided on one side of the two third springs 6, a slide bar 8 is fixedly provided on the inner wall of one side of the two slide grooves 10 near the middle position, a fixed block 7 is penetrated through the outer periphery of the two slide bars 8 near one side, and a slide block 9 is slidably provided on the outer periphery of the two slide bars 8 near the other side. When the sleeve 1 moves into the mold insert 3, it drives the moving block 202 to move toward the square groove 11, and then drives the two clamping blocks 204 to move. Because the lengths of the two sliding blocks 9 are greater than the two fixed blocks 7, when the two clamping blocks 204 move toward the direction of the square groove 11, they also drive the two sliding blocks 9 to move respectively.

[0035] It can be known that under the rebound action of the support block 5 and the two third springs 6, the movable block 202 drives the two second springs 203 and the two clamping blocks 204 to move in the opposite direction, so that the two clamping blocks 204 are respectively clamped on one side of the two fixed blocks 7. When the sleeve 1 needs to leave the mold insert 3, the sleeve 1 is squeezed in the direction of the square groove 11, so that the sleeve 1 drives the third spring 6 and the movable block 202 to squeeze the support block 5, and then drives the two clamping blocks 204 to move to one end of the two sliding blocks 9 respectively, and then the sleeve 1 is pulled in the opposite direction, so that the two clamping blocks 204 respectively drive the two sliding blocks 9 to move until the two sliding blocks 9 are respectively combined with the two fixed blocks 7, and then the two clamping blocks 204 slide out of the square groove 11, and the sleeve 1 can be taken out of the mold insert 3.

[0036] Working principle: When the sleeve 1 moves into the mold insert 3, it drives the moving block 202 to move toward the square groove 11, and then drives the two clamping blocks 204 to move. Because the lengths of the two sliding blocks 9 are greater than the two fixed blocks 7, when the two clamping blocks 204 move toward the direction of the square groove 11, they also drive the two sliding blocks 9 to move respectively. Under the rebound effect of the support block 5 and the two third springs 6, the moving block 202 drives the two second springs 203 and the two clamping blocks 204 to move in the opposite direction, so that the two clamping blocks 204 are respectively stuck on one of the two fixed blocks 7. side, and then use the strong magnet 4 to attract and fix the sleeve 1 in the mold insert 3 to complete the fixation. When the sleeve 1 needs to leave the mold insert 3, the sleeve 1 is squeezed in the direction of the square groove 11, so that the sleeve 1 drives the third spring 6 and the moving block 202 to squeeze the support block 5, and then drives the two clamping blocks 204 to move to one end of the two sliding blocks 9 respectively, and then pulls the sleeve 1 in the opposite direction, so that the two clamping blocks 204 respectively drive the two sliding blocks 9 to move until the two sliding blocks 9 are respectively combined with the two fixed blocks 7, and then the two clamping blocks 204 slide out of the square groove 11, and the sleeve 1 can be taken out.

[0037] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A sensor insert that is not easy to fall off, comprising a sleeve (1) and a mold insert (3), characterized in that: A strong magnet (4) is embedded in one side of the upper end of the mold insert (3); the upper end of the sleeve (1) is made of metal; the sleeve (1) is slidably arranged on the inner bottom surface of the mold insert (3); and the inner surface of the mold insert (3) and the outer surface of the sleeve (1) are both provided with a wear-resistant coating; A fixing device (2) is fixedly arranged at a middle position on one side of the sleeve (1), and the fixing device (2) comprises a first spring (201), a moving block (202), two second springs (203) and two clamping blocks (204).

2. The sensor insert that is not easy to fall off according to claim 1, characterized in that: The first spring (201) is fixedly arranged at a middle position on one side of the sleeve (1), and the moving block (202) is fixedly arranged on one side of the first spring (201).

3. The sensor insert that is not easy to fall off according to claim 1, characterized in that: The two second springs (203) are respectively fixedly arranged at the middle position between the front and rear ends of the moving block (202), and the two clamping blocks (204) are respectively fixedly arranged at one end of the two second springs (203).

4. The sensor insert that is not easy to fall off according to claim 1, characterized in that: A square groove (11) is provided at the middle position of the inner wall of one side of the mold insert (3), and sliding grooves (10) are provided at the inner wall positions of the front and rear ends of one side of the square groove (11).

5. The sensor insert that is not easy to fall off according to claim 4, characterized in that: Two third springs (6) are fixedly arranged on the inner wall of one side of the square groove (11), and a support block (5) is fixedly arranged on one side of the two third springs (6).

6. The sensor insert that is not easy to fall off according to claim 5, characterized in that: A sliding rod (8) is fixedly arranged at a middle position on the inner wall of one side of the two sliding grooves (10), and a fixing block (7) is penetrated and arranged at a position on one side of the outer periphery of the two sliding rods (8).

7. The sensor insert that is not easy to fall off according to claim 6, characterized in that: Sliding blocks (9) are slidably arranged on the outer periphery of the two sliding rods (8) near the other side.