Stainless steel plate surface defect detection device
By designing a support transmission mechanism and a top limiting device, the stainless steel sheet can be transmitted vertically and tested through the detection equipment on both sides, the problem of low detection efficiency in the prior art is solved and efficient surface defect detection of stainless steel sheets is achieved.
Patent Information
- Application Number
- CN202421243017.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-06-03
AI Technical Summary
The existing stainless steel sheet surface defect detection device needs to be transmitted horizontally during the transmission process, resulting in low detection efficiency and requires two machine to detect both sides.
A stainless steel plate surface defect detection device is designed, using a support transmission mechanism and a top limiting device to enable the stainless steel plate to be transmitted vertically, and the appearance of the stainless steel plate is simultaneously inspected from both sides through the detection equipment on both sides.
Through vertical transmission and simultaneous detection of both sides, the efficiency of surface defect detection of stainless steel sheets is significantly improved, and the necessity of flip detection is avoided.
Smart Images

Figure CN222774506U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of visual detection, in particular to a device for detecting surface defects of stainless steel plates. Background Art
[0002] During the forging process of stainless steel plates, the cooling temperature drops unevenly, which will cause different stresses on the outer surface of the stainless steel plates, resulting in defects such as cracks, pores, and depressions. These defects will seriously affect the quality and safety of the stainless steel plates.
[0003] Chinese Patent Publication No.: CN 216900186 U discloses "A Stainless Steel Plate Surface Defect Detection Device", which includes a device body, wherein movable cylinders are fixedly embedded and installed near both sides of the upper surface of the device body, a pressure plate is movably installed between the two movable cylinders, an X-axis transmission mechanism is fixedly installed on one side of the pressure plate, there are two pressure plates, a second clamping frame is movably sleeved on the outer side of the pressure plate above the movable cylinder near both ends, and a first clamping frame is movably sleeved on the outer side of the pressure plate below the movable cylinder near both ends.
[0004] The above-mentioned stainless steel plate surface defect detection device can freely adjust the height of the infrared ray according to the thickness of the steel plate, so that the transmitter and the receiver can be accurately moved close to the surface of the steel plate to avoid the steel plate at the initial position of the transmitter being higher than the steel plates at other positions, which will cause detection errors at other positions of the steel plate. The dents on the surface of the steel plate can also be detected, and both sides of the steel plate can be detected at the same time.
[0005] However, the stainless steel plate in the above-mentioned prior art lies down during the transmission process, which means that the stainless steel plate needs to pass through the machine twice when being inspected, so that both sides of the stainless steel plate can be inspected, resulting in low inspection efficiency.
[0006] It can be seen that there is an urgent need for a stainless steel plate surface defect detection device to improve the efficiency when performing defect detection on the outer surface of the stainless steel plate. Utility Model Content
[0007] The purpose of the utility model is to provide a device for detecting surface defects of stainless steel plates to solve the problems raised in the above-mentioned background technology.
[0008] In order to solve the above technical problems, the utility model provides the following technical solutions: a surface defect detection device for stainless steel plates, comprising a support transmission mechanism and a detection device installed on the side of the support transmission mechanism, wherein a top limit device is also installed inside the support transmission mechanism, wherein the support transmission mechanism and the top limit device cooperate to vertically transmit the stainless steel plates, and the detection device simultaneously performs appearance detection on the stainless steel plates from both sides;
[0009] The supporting transmission mechanism includes a supporting frame, a rotatable transmission roller is installed between the supporting frames, the rotating shaft of the transmission roller is connected with a synchronous belt, and the synchronous belt is driven by the power equipment, and the axis of the transmission roller is provided with a limiting groove;
[0010] Observation ports are provided on both sides of the support frame;
[0011] The top limiting device comprises a floating frame, the floating frame is installed between the supporting frames, a rotatable top supporting roller is installed in the middle of the floating frame, and a top limiting groove is opened on the axis of the top supporting roller;
[0012] The limiting groove and the top limiting groove cooperate to limit the upper and lower ends of the stainless steel plate, and the stainless steel plate is conveyed by the rotation of the transmission roller.
[0013] Preferably, the driving roller and the top supporting roller are symmetrical in vertical direction, and the limiting groove and the top limiting groove are located on the same line.
[0014] Preferably, a suspension bracket is fixedly connected to the inner top of the observation port, and a traction rod is fixedly connected to the interior of the suspension bracket.
[0015] Preferably, sliding blocks are fixedly connected to both sides of the floating frame, the sliding blocks extend to the interior of the suspension frame and are penetrated by the traction rod, and an elastic member sleeved on the surface of the traction rod is installed on the top of the sliding block, and the elastic member applies downward pressure to the sliding block.
[0016] Preferably, the detection device comprises an extension bracket, the extension bracket is mounted on both sides of the support frame, and a detection terminal is mounted on the extension bracket, and the detection terminal detects the outer surface of the stainless steel dry plate through the observation port.
[0017] Preferably, the detection equipment further comprises a dust cleaning device, which is installed on the top of the extension bracket and is a ducted fan, and which blows air to the outer surface of the stainless steel plate to remove floating dust.
[0018] Preferably, the detection terminal is a visual detection terminal or a sonar detection terminal.
[0019] Compared with the prior art, the beneficial effects achieved by the utility model are:
[0020] First, the utility model supports the stainless steel plate by arranging a transmission roller at the bottom and a top limit groove at the top, and limits the stainless steel plate through the limit groove and the top limit groove, so that the stainless steel plate can be transmitted standing up. During the transmission of the stainless steel plate, the outer surface of the stainless steel plate is detected by the detection terminals on both sides, and there is no need to turn the stainless steel plate over, thereby improving the efficiency of detecting surface defects of the stainless steel plate.
[0021] Second, the utility model sets a suspension frame above the observation port, and fixes a traction rod inside the suspension frame. The traction rod cooperates with the sliding block and applies pressure through the elastic member, so that the height of the floating frame can float according to the height of the stainless steel plate, thereby achieving the effect of adapting to stainless steel plates of different heights. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the structure of the utility model;
[0023] Figure 2 This is a side view of the structure of the utility model;
[0024] Figure 3 For this utility model Figure 1 A schematic diagram of the structure enlargement in the middle;
[0025] Figure 4 It is a schematic diagram of the structure of the top limit device of the utility model.
[0026] Among them: 1. Support transmission mechanism; 101. Support frame; 102. Drive roller; 103. Synchronous belt; 104. Limiting groove; 105. Observation port; 106. Suspension frame; 107. Towing rod; 2. Top limiting device; 201. Floating frame; 202. Sliding block; 203. Top support roller; 204. Top limiting groove; 205. Elastic member; 3. Detection equipment; 301. Extension bracket; 302. Cleaning device; 303. Detection terminal. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] See also Figure 1-4, a surface defect detection device for stainless steel plates, comprising a supporting transmission mechanism 1 and a detection device 3 installed on the side of the supporting transmission mechanism 1, a top stopper 2 is also installed inside the supporting transmission mechanism 1, the supporting transmission mechanism 1 and the top stopper 2 cooperate to vertically transmit the stainless steel plates, and the detection device 3 performs appearance detection on the stainless steel plates from both sides at the same time;
[0029] The supporting transmission mechanism 1 includes a supporting frame 101, between which a rotatable transmission roller 102 is installed, the rotating shaft of the transmission roller 102 is connected with a synchronous belt 103, and the synchronous belt 103 is driven by the power device, and the axis of the transmission roller 102 is provided with a limiting groove 104;
[0030] Observation ports 105 are provided on both sides of the support frame 101;
[0031] The top limiting device 2 comprises a floating frame 201, which is installed between the supporting frames 101. A rotatable top supporting roller 203 is installed in the middle of the floating frame 201, and a top limiting groove 204 is formed at the axis of the top supporting roller 203.
[0032] The limiting groove 104 and the top limiting groove 204 cooperate to limit the upper and lower ends of the stainless steel plate, and the stainless steel plate is transported by the rotation of the driving roller 102 .
[0033] Through the above technical solution, the transmission roller 102 at the bottom and the top limit groove 204 at the top are provided to support the stainless steel plate, and the limit groove 104 and the top limit groove 204 are used to limit the stainless steel plate, so that the stainless steel plate can be transmitted standing up. During the transmission of the stainless steel plate, the outer surface of the stainless steel plate is detected by the detection terminals 303 on both sides, and there is no need to turn the stainless steel plate over, thereby improving the efficiency of detecting surface defects of the stainless steel plate.
[0034] Specifically, the driving roller 102 and the top supporting roller 203 are symmetrical in vertical direction, and the limiting groove 104 and the top limiting groove 204 are located on the same line.
[0035] Through the above technical solution, the transmission rollers 102 and the top support rollers 203 symmetrically arranged up and down can convey the stainless steel plate more stably, and the positions of the limit grooves 104 and the top limit grooves 204 are set to keep the stainless steel plate as vertical as possible during the conveying process.
[0036] Specifically, a suspension frame 106 is fixedly connected to the inner top of the observation port 105 , and a traction rod 107 is fixedly connected to the interior of the suspension frame 106 .
[0037] Through the above technical solution, the provided suspension frame 106 is used to install the traction rod 107, and the traction rod 107 is used to support and limit the floating frame 201, thereby ensuring that the floating frame 201 can remain horizontal and stable when it is raised or lowered.
[0038] Specifically, sliding blocks 202 are fixedly connected to both sides of the floating frame 201. The sliding blocks 202 extend to the interior of the suspension frame 106 and are penetrated by the traction rod 107. An elastic member 205 is installed on the top of the sliding block 202 and is sleeved on the surface of the traction rod 107. The elastic member 205 applies downward pressure to the sliding block 202.
[0039] Through the above technical solution, the sliding block 202 is used to cooperate with the traction rod 107, so that the floating frame 201 can be lifted up and down guided by the traction rod 107, and the elastic member 205 is used to apply downward pressure to the floating frame 201, so that the top support roller 203 in the floating frame 201 can always squeeze the top of the stainless steel plate, increase the friction between the bottom of the stainless steel plate and the transmission roller 102, improve the transmission capacity, and can also adapt to stainless steel plates of different heights.
[0040] Specifically, the detection device 3 includes an extension bracket 301 , which is installed on both sides of the support frame 101 . A detection terminal 303 is installed on the extension bracket 301 , and the detection terminal 303 detects the outer surface of the stainless steel dry plate through the observation port 105 .
[0041] Through the above technical solution, the extended bracket 301 is used to support the detection terminal 303, so that when the stainless steel plate passes through the front of the detection terminal 303, the detection terminal 303 scans and detects the surface of the stainless steel plate.
[0042] Specifically, the detection device 3 further includes a dust cleaning device 302 , which is installed on the top of the extension bracket 301 . The dust cleaning device 302 is a ducted fan, and the dust cleaning device 302 blows air to the outer surface of the stainless steel plate to remove floating dust.
[0043] Through the above technical solution, the purpose of setting the dust cleaning device 302 is to clean the outer surface of the stainless steel plate to prevent floating dust from adhering to the outer surface of the stainless steel plate and causing inaccurate detection.
[0044] Specifically, the detection terminal 303 is a visual detection terminal or a sonar detection terminal.
[0045] Through the above technical solution, if a visual inspection terminal is used, the cost is low and it can detect obvious defects on the outer surface of the stainless steel plate. If a sonar inspection terminal is used, it is necessary to bring the sonar inspection terminal close to the stainless steel plate so that it can be used to detect hidden defects.
[0046] When in use, the stainless steel plate is supported by the transmission roller 102 at the bottom and the top limiting groove 204 at the top, and is limited by the limiting groove 104 and the top limiting groove 204, so that the stainless steel plate can be transported standing up. During the transportation of the stainless steel plate, the outer surface of the stainless steel plate is inspected by the detection terminals 303 on both sides, and there is no need to turn the stainless steel plate over, thereby improving the efficiency of detecting surface defects of the stainless steel plate.
[0047] By setting a suspension frame 106 above the observation port 105 and fixing a traction rod 107 inside the suspension frame 106, the traction rod 107 cooperates with the sliding block 202 and applies pressure through the elastic member 205, so that the height of the floating frame 201 can float according to the height of the stainless steel plate, thereby achieving the effect of adapting to stainless steel plates of different heights.
[0048] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A stainless steel plate surface defect detection device, comprising a support transmission mechanism (1) and a detection device (3) installed on the side of the support transmission mechanism (1), characterized in that: A top stopper (2) is also installed inside the supporting transmission mechanism (1), and the supporting transmission mechanism (1) and the top stopper (2) cooperate to vertically transport the stainless steel plate, while the inspection device (3) performs appearance inspection on the stainless steel plate from both sides simultaneously; The support transmission mechanism (1) comprises a support frame (101), a rotatable transmission roller (102) is installed between the support frames (101), the rotation shaft of the transmission roller (102) is connected to a synchronous belt (103), and the synchronous belt (103) is driven by a power device, and a limiting groove (104) is provided on the axis of the transmission roller (102); Observation ports (105) are provided on both sides of the support frame (101); The top limiting device (2) comprises a floating frame (201), the floating frame (201) is installed between the supporting frames (101), a rotatable top supporting roller (203) is installed in the middle of the floating frame (201), and a top limiting groove (204) is formed at the axis of the top supporting roller (203); The limiting groove (104) and the top limiting groove (204) cooperate to limit the upper and lower ends of the stainless steel plate, and the stainless steel plate is transported by the rotation of the driving roller (102).
2. A stainless steel plate surface defect detection device according to claim 1, characterized in that: The driving roller (102) and the top supporting roller (203) are symmetrical in vertical direction, and the limiting groove (104) and the top limiting groove (204) are located on the same line.
3. The device for detecting surface defects of a stainless steel plate according to claim 1, characterized in that: The inner top of the observation port (105) is fixedly connected to a suspension frame (106), and the interior of the suspension frame (106) is fixedly connected to a traction rod (107).
4. A stainless steel plate surface defect detection device according to claim 3, characterized in that: Both sides of the floating frame (201) are fixedly connected with sliding blocks (202), the sliding blocks (202) extend to the interior of the suspension frame (106) and are penetrated by the traction rod (107), and the top of the sliding block (202) is equipped with an elastic member (205) sleeved on the surface of the traction rod (107), and the elastic member (205) applies downward pressure to the sliding block (202).
5. The device for detecting surface defects of stainless steel sheet according to claim 1, characterized in that: The detection device (3) comprises an extension bracket (301), the extension bracket (301) is installed on both sides of the support frame (101), and a detection terminal (303) is installed on the extension bracket (301), and the detection terminal (303) detects the outer surface of the stainless steel dry plate through the observation port (105).
6. A stainless steel plate surface defect detection device according to claim 5, characterized in that: The detection device (3) also includes a dust cleaning device (302), which is installed on the top of the extension bracket (301). The dust cleaning device (302) is a ducted fan, and the dust cleaning device (302) blows air to the outer surface of the stainless steel plate to remove floating dust.
7. A stainless steel plate surface defect detection device according to claim 5, characterized in that: The detection terminal (303) is a visual detection terminal or a sonar detection terminal.
Citation Information
Patent Citations
Stainless steel plate surface defect detection device
CN216900186U