Integrated controller, control assembly and automobile
By designing a combination of thermally insulated storage box and nickel-hydrogen battery in the automotive domain controller, the problem of battery damage due to thermal expansion is solved, reducing the failure rate and improving life, while saving material costs.
Patent Information
- Application Number
- CN202420912555.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-04-28
AI Technical Summary
In existing automotive domain controllers, nickel-hydrogen batteries are easily damaged due to thermal expansion due to direct contact with the metal shell, resulting in high failure rate and short life.
An integrated controller is designed that includes a metal housing, a containment box and a battery. The part of the containment box in contact with the outer peripheral wall of the battery is made of thermal insulation to avoid heat exchange and ensure the stable installation of the battery through fixing and guiding ribs.
It effectively avoids the battery damage due to thermal expansion, reduces the failure rate of the battery and the whole machine, improves the life of the battery and the whole machine, and saves material costs.
Smart Images

Figure CN222775459U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vehicle computer systems, and in particular to an integrated controller, a control component and a vehicle. Background Art
[0002] With the rise of new energy vehicles and the widespread application of Internet technology in vehicles, the integration of automotive domain controllers is becoming increasingly higher, and it is becoming more and more common for T-BOX (Telematic BOX, telematics processor) and cockpit controller to be combined into one. Due to high heat consumption, the cockpit controller needs to be made into a metal shell with good thermal conductivity for heat dissipation, and the T-BOX needs to have a nickel-hydrogen battery as a power source to ensure communication or collect data when the vehicle fails. The battery needs to avoid direct contact with rigid shells such as metal, otherwise there will be a risk of loose fixation or wear and leakage.
[0003] The common integrated design at present is to make a battery cavity directly on the metal shell of the controller, wrap the battery with foam, and fix the battery through interference fit between the cover plate, cavity and other structures and the foam. Although this kind of design can avoid direct contact between the battery and the metal shell, thereby avoiding collision and wear of the battery, the battery cavity is formed by the metal shell, and the thermal conductivity of the metal shell is high. The battery and foam are very easy to expand due to heat, which will cause damage and failure of the battery. Utility Model Content
[0004] The main purpose of the utility model is to provide an integrated controller, a control component and a car, aiming to improve the avoidance of damage and failure caused by thermal expansion of the battery, reduce the failure rate of the battery and the whole machine, and increase the life of the battery and the whole machine.
[0005] To achieve the above object, the utility model provides an integrated controller, comprising:
[0006] A controller body having a metal housing;
[0007] a containing box, disposed on the metal housing; and
[0008] A battery, accommodated in the accommodation box and adapted to be electrically connected to the communication module and / or the data acquisition module;
[0009] Wherein, at least the portion where the accommodation box contacts the outer peripheral wall of the battery is made of heat-insulating material.
[0010] Optionally, the accommodating box comprises a box body and a box cover disposed on the box body, and the box body and / or the box cover are made of plastic.
[0011] Optionally, a plurality of fixing ribs for clamping the battery are protruding from the box body, and the plurality of fixing ribs are distributed at intervals.
[0012] Optionally, the shape of the fixing rib matches the shape of the corresponding battery contact point.
[0013] Optionally, a guide rib is provided in the box body, and the top of the guide rib has an arc section or an inclined section.
[0014] Optionally, the accommodating box is detachably connected to the metal shell.
[0015] Optionally, the metal shell is provided with a mounting plane, and the accommodating box is mounted against the mounting plane.
[0016] Optionally, the metal shell is provided with a mounting groove, and the accommodating box is installed in the mounting groove.
[0017] To achieve the above object, the utility model provides a control assembly, including the integrated controller as described above, wherein the integrated controller includes:
[0018] A controller body having a metal housing;
[0019] a containing box, disposed on the metal housing; and
[0020] A battery, accommodated in the accommodation box and adapted to be electrically connected to the communication module and / or the data acquisition module;
[0021] Wherein, at least the portion where the accommodation box contacts the outer peripheral wall of the battery is made of heat-insulating material.
[0022] To achieve the above object, the utility model also provides a car, comprising the above control assembly.
[0023] In the technical solution of the utility model, the integrated controller includes a controller body, a container box and a battery; the controller body has a metal shell; the container box is arranged on the metal shell; the battery is accommodated in the container box and is suitable for being electrically connected to the communication module and / or the data acquisition module; wherein at least the portion of the container box in contact with the outer peripheral wall of the battery is made of heat-insulating material. It can be understood that the utility model improves the fixed installation structure of the domain controller and the communication module battery, and the battery installation method is safer and more reliable, effectively avoiding damage and failure caused by thermal expansion of the battery, reducing the failure rate of the battery and the whole machine, and increasing the life of the battery and the whole machine, and there is no need to set foam, saving material costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0025] Figure 1 An exploded view of an embodiment of the integrated controller of the utility model;
[0026] Figure 2 This is a schematic diagram of the structure of an embodiment of the integrated controller of the utility model;
[0027] Figure 3 This is a structural schematic diagram of another embodiment of the integrated controller of the utility model;
[0028] Figure 4 This is a schematic structural diagram of a box body of a housing box in an embodiment of an integrated controller of the utility model;
[0029] Figure 5 A cross-sectional view of a containing box in an embodiment of the integrated controller of the utility model;
[0030] Figure 6 This is another cross-sectional view of the accommodation box in one embodiment of the integrated controller of the utility model.
[0031] Description of Figure Numbers:
[0032] 10. Controller body; 20. Accommodation box; 30. Battery; 11. Metal shell; 21. Box body; 22. Box cover; 211. Fixing ribs; 212. Guide ribs; 111. Installation plane; 11a. Installation groove.
[0033] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0035] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back...) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0036] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0037] In addition, the descriptions of "first", "second", etc. in the present utility model are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the meaning of "and / or" appearing in the full text is to include three parallel solutions. Taking "A and / or B" as an example, it includes solution A, or solution B, or a solution that satisfies both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.
[0038] The utility model provides an integrated controller, which may be an integrated structure of a domain controller of a car and a battery of a communication module and / or a data acquisition module, but is not limited here.
[0039] Reference Figures 1 to 3 In one embodiment of the utility model, the integrated controller includes a controller body 10, a receiving box 20 and a battery 30; the controller body 10 has a metal shell 11; the receiving box 20 is arranged on the metal shell 11; the battery 30 is accommodated in the receiving box 20 and is suitable for being electrically connected to the communication module and / or the data acquisition module to supply power thereto; wherein, at least the portion of the receiving box 20 that contacts the outer peripheral wall of the battery 30 is made of heat-insulating material.
[0040] It should be specially noted that the containing box 20 may be entirely made of heat-insulating material, or only the portion in contact with the battery 30 may be made of heat-insulating material (including the case where a heat-insulating portion such as a heat-insulating protrusion or a heat-insulating layer is provided in the containing box 20, and also including the case where a heat-insulating member is provided in the containing box 20, and the heat-insulating member is a component of the containing box 20), all of which are covered by the technical solution requested for protection by the present utility model.
[0041] In this embodiment, the controller body 10 may preferably be a cockpit controller. In order to ensure a better heat dissipation effect, the cockpit controller generally adopts a metal shell 11.
[0042] The containing box 20 may include a box body 21 and a box cover 22 covered on the box body 21. The box body 21 of the containing box 20 may be an integrated structure or a split assembly structure. The box body 21 is made of heat-insulating materials such as plastic as a whole or in part, so that the containing box 20 can effectively isolate the heat exchange between the battery 30 and the metal shell 11. The box cover 22 can be made of heat-insulating materials such as plastic, or other materials, which are not limited here.
[0043] The battery 30 may be a nickel-hydrogen battery, a lithium iron phosphate battery, etc., which is not limited here.
[0044] It can be understood that the utility model improves the fixed installation structure of the domain controller and the communication module battery 30, the installation method of the battery 30 is safer and more reliable, and effectively avoids damage and failure caused by thermal expansion of the battery 30, reduces the failure rate of the battery 30 and the entire machine, and improves the life of the battery 30 and the entire machine, and there is no need to set foam, saving material costs.
[0045] In order to improve the stability of the battery 30 fixed by the housing box 20, so as to improve the stability of the battery 30, thereby ensuring the stable and continuous operation of the vehicle machine, please combine Figure 1 , Figures 4 to 6 In one embodiment, a plurality of fixing ribs 211 for clamping the battery 30 are protrudingly provided in the accommodating box 20, and the plurality of fixing ribs 211 are distributed at intervals.
[0046] In this embodiment, the shape of the fixing rib 211 can be adapted to the shape of the contact portion of the corresponding battery 30 .
[0047] In order to improve the convenience of assembling the battery 30, further, in combination with Figure 1 , Figures 4 to 6 A guide rib 212 may be provided in the receiving box 20 , and the top of the guide rib 212 has an arc section or an inclined section so that the battery 30 can be smoothly placed in the receiving box 20 .
[0048] In this embodiment, the receiving box 20 and the metal shell 11 may be connected in a detachable manner such as a threaded connection or a snap connection to facilitate the disassembly and assembly of the receiving box 20 .
[0049] In addition, the housing box 20 of the integrated controller of the present invention can be adopted as follows Figure 2 The embedded installation structure shown in the figure can also be used as Figure 3 The suspended mounting structure shown.
[0050] like Figure 1 and Figure 2 As shown, when the embedded installation structure is adopted, the metal shell 11 is concavely provided with an installation groove 11a, and the receiving box 20 is installed in the installation groove 11a. This can make the integrity and integration of the controller better and the appearance more beautiful.
[0051] like Figure 3 As shown, when the suspended installation structure is adopted, the metal shell 11 is provided with an installation plane 111, and the receiving box 20 is installed against the installation plane 111. The advantage of such a setting is that there is no need to make major changes to the existing controller structure. When installing the receiving box 20, it is only necessary to drill a threaded hole on the metal shell 11 and then thread the receiving box 20 together, or to directly fix the receiving box 20 to a suitable position of the metal shell 11 by bonding. While solving the problem of the battery 30 being deformed and failing due to heat, there is no need to change the structure of the existing automotive domain controller, and the overall cost is lower.
[0052] The present invention also proposes a control component, which includes an integrated controller. The specific structure of the integrated controller refers to the above-mentioned embodiment. Since the control component proposed by the present invention includes all schemes of all embodiments of the above-mentioned integrated controller, it has at least the same technical effect as the above-mentioned integrated controller, which will not be elaborated here one by one.
[0053] It should be noted that the control component of the utility model may also include a communication module, a data acquisition module, etc. Figure 1 As shown, the battery 30 of the integrated controller is used to supply power to the communication module and the data acquisition module, so as to serve as a power source to ensure the normal operation of the communication or data acquisition functions when a vehicle failure occurs.
[0054] The utility model also proposes a car, which includes a control component. The specific structure of the control component refers to the above embodiment. Since the car proposed by the utility model includes all schemes of all embodiments of the above control component, it has at least the same technical effects as the above control component, which will not be elaborated here one by one.
[0055] The above description is only an optional embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.
Claims
1. An integrated controller, characterized in that: include: A controller body having a metal housing; A containing box, arranged on the metal shell; as well as A battery, accommodated in the accommodation box and adapted to be electrically connected to the communication module and / or the data acquisition module; Wherein, at least the portion where the accommodation box contacts the outer peripheral wall of the battery is made of heat-insulating material.
2. The integrated controller according to claim 1, characterized in that: The accommodating box comprises a box body and a box cover arranged on the box body, and the box body and / or the box cover are made of plastic.
3. The integrated controller according to claim 2, characterized in that: The box body is provided with a plurality of fixing ribs for clamping the battery, and the fixing ribs are distributed at intervals.
4. The integrated controller according to claim 3, characterized in that: The shape of the fixing rib matches the shape of the corresponding battery contact point.
5. The integrated controller according to claim 4, characterized in that: The box body is provided with a guide rib, and the top of the guide rib has an arc section or an inclined section.
6. The integrated controller according to claim 1, characterized in that: The accommodating box is detachably connected to the metal shell.
7. The integrated controller according to claim 1, characterized in that: The metal shell is provided with a mounting plane, and the accommodating box is mounted against the mounting plane.
8. The integrated controller according to claim 1, characterized in that: The metal shell is concavely provided with an installation groove, and the accommodating box is installed in the installation groove.
9. A control component, characterized in that: It comprises an integrated controller as claimed in any one of claims 1 to 8.
10. An automobile, characterized in that: Comprising a control assembly as claimed in claim 9.