Single-core large-current through-wall connector with self-locking and waterproof functions

By designing a single-core high-current wall-through connector with self-locking and waterproofing functions, and using an insulated casing and connector housing combined with a radial locking structure and an axial locking structure, the problems of cumbersome assembly, high cost and lack of self-locking waterproofing in the prior art are solved, and efficient and safe connection effects are achieved.

CN222775666UActive Publication Date: 2025-04-18SUZHOU GENERAL CONNECTIVITY SYST CO LTD +1
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Patent Information

Application Number
CN202421530953.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-04-18
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

The existing wall-through connectors are cumbersome in assembly process, cost high, and lack self-locking and waterproofing functions, which poses safety risks.

Method used

A single-core high-current wall-through connector with self-locking and waterproof functions is designed, and it is composed of an insulating sleeve and connector housing. It combines a radial locking structure and an axial locking structure, which eliminates copper rows and realizes conduction and waterproofing through the conduction connection and sealing ring.

Benefits of technology

Double locking of connectors is achieved, maximizing device protection, improving safety and durability, while reducing structural costs and simplifying assembly process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a single-core heavy-current through-wall connector with self-locking and waterproof functions, which comprises a connector main body and a protective cover, the connector main body comprises an insulating sleeve and a connector shell, the protective cover is matched with the insulating sleeve, the connector shell is provided with a nut, and the nut is connected with the protective cover through a bolt. A first conductive end and a second conductive end which are conducted with each other are arranged in the insulating sleeve, and the protective cover and the insulating sleeve are provided with radial locking structures. According to the utility model, the protective cover and the insulating sleeve are axially locked through self screwing, and the radial locking structure is combined, so that a dual-protection effect is achieved, a device can be protected to the greatest extent, and the radial locking structure can be disassembled by virtue of a disassembling tool, so that the locking safety can be improved; in addition, a copper bar is omitted, so that the assembly structure is simplified, and the cost can be reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of through-wall connectors, and particularly relates to a single-core high-current through-wall connector with self-locking and waterproof functions. Background Art

[0002] Connectors can also be called connectors, plugs, sockets, etc. They are usually used to connect active devices to transmit current or data signals.

[0003] In the field of energy storage, the user needs to use cables to draw current from the external transformer into the energy storage cabinet for energy storage. When using it, cables are needed to connect the current to the device, such as electric vehicle charging piles, two-wheeled vehicle battery replacement cabinets, etc. This requires that part of the cables are indoors and part are outdoors. The user wiring is very cumbersome, and the indoor and outdoor environments are different, and the degree of cable aging is also different. When the outdoor cables are aged, they need to be replaced in time, while the indoor cables do not need to be replaced together. In order to meet the above wiring requirements and cable maintenance requirements, through-the-wall connectors become necessary connection devices.

[0004] Existing through-wall connectors, such as those described in "CN202210169059.8 Connector and its installation method", require a rivet nut to be pressed into one end of the copper busbar during assembly, and then installed into the plastic shell, and then the rivet nut is pressed into the other end of the copper busbar. The assembly is cumbersome and requires a copper busbar, and the structural cost is relatively high. In addition, the protective cover does not have a locking structure and is easy to loosen after long-term use. When the protective cover is loose, rainwater can flow into the chassis along the connector, posing a safety hazard.

[0005] The information disclosed in this background technology section is only intended to increase the understanding of the overall background of the present invention, and should not be regarded as acknowledging or suggesting in any form that the information constitutes the prior art already known to a person skilled in the art. Utility Model Content

[0006] The purpose of the utility model is to provide a single-core high-current wall-penetrating connector with self-locking and waterproof functions, thereby overcoming the defects in the above-mentioned prior art.

[0007] In order to achieve the above-mentioned purpose, the utility model provides a single-core high-current wall-penetrating connector with self-locking and waterproof functions, including a connector body and a protective cover, the connector body including an insulating sleeve and a connector shell, the protective cover cooperates with the insulating sleeve, a nut is provided on the connector shell, a first conductive end and a second conductive end that are conductive to each other are provided in the insulating sleeve, and the protective cover and the insulating sleeve are provided with a radial locking structure.

[0008] Further, preferably, the radial locking structure includes an anti-loosening screw and a screw hole provided on the protective cover, and the anti-loosening screw is screwed into the screw hole to press against the outer wall of the insulating sleeve.

[0009] Further, preferably, the radial locking structure includes a lock, a spring, a spring cover and a lock hole arranged on the protective cover, the spring is located between the lock and the spring cover, and the lock is locked in the lock hole against the outer wall of the insulating sleeve.

[0010] Further, as a preference, the outer wall of the protective cover is provided with a spring cover mounting portion, the spring cover mounting portion is provided with a bayonet, and the spring cover is correspondingly provided with a protruding structure, and the protruding structure is snapped into the bayonet.

[0011] Furthermore, as a preference, the spring cover mounting portion is further provided with a plurality of first slots, and the spring cover is correspondingly provided with a plurality of second slots.

[0012] Furthermore, preferably, a conductive connection portion for conducting the first conductive end and the second conductive end is provided in the insulating sleeve, and the conductive connection portion includes a bolt, a nut and a bolt opening provided on the insulating sleeve, and the bolt passes through the bolt opening and together with the nut locks the first conductive end and the second conductive end.

[0013] Furthermore, preferably, the insulating sleeve is provided with a limiting member for the first conductive end and the second conductive end.

[0014] Furthermore, preferably, sealing rings are respectively provided in the end of the insulating sleeve and the end of the connector housing.

[0015] Furthermore, preferably, an O-ring is also provided on the outer wall of the insulating sleeve.

[0016] Furthermore, preferably, a sealing gasket is also provided on the outer wall of the connector housing.

[0017] Compared with the prior art, the utility model has the following beneficial effects:

[0018] The protective cover and the insulating sleeve of the utility model are provided with a radial locking structure, which, combined with the locking structure of the protective cover and the insulating sleeve's own thread axial matching, can play a double protection role and can maximize the protection of the device;

[0019] The radial locking structure of the utility model adopts self-locking of screws or lock buckles, and the protective cover can be screwed out only after being unlocked by a disassembly tool, which can play a better protective role;

[0020] The utility model does not need a copper busbar, the first conductive end and the second conductive end are directly connected, the structure is simple and the cost is low. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a front view of a single-core high-current wall-penetrating connector with self-locking and waterproof functions according to Embodiment 1 of the present utility model;

[0022] Figure 2 This is a cross-sectional view of a single-core high-current wall-penetrating connector with self-locking and waterproof functions according to Embodiment 1 of the present utility model;

[0023] Figure 3 This is an exploded schematic diagram of a single-core high-current wall-penetrating connector with self-locking and waterproof functions according to Embodiment 1 of the present utility model;

[0024] Figure 4 This is a front view of a single-core high-current wall-penetrating connector with self-locking and waterproof functions according to Embodiment 2 of the present utility model;

[0025] Figure 5 This is a cross-sectional view of a single-core high-current wall-penetrating connector with self-locking and waterproof functions according to Embodiment 2 of the present utility model;

[0026] Figure 6 This is an exploded schematic diagram of a single-core high-current wall-penetrating connector with self-locking and waterproof functions according to Embodiment 2 of the present utility model;

[0027] Figure 7 This is an enlarged schematic diagram of a partial structure of a single-core high-current wall-penetrating connector with self-locking and waterproof functions according to Embodiment 2 of the present utility model;

[0028] Figure 8 This is an enlarged cross-sectional view of a portion of the structure of a single-core high-current wall-penetrating connector with self-locking and waterproof functions according to Embodiment 2 of the present utility model;

[0029] Figure markings: 1-connector body, 2-protective cover, 21-screw hole, 22-locking hole, 23-spring cover mounting portion, 231-bayonet, 232-first slot, 3-insulating sleeve, 31-bolt opening, 4-connector housing, 5-nut, 6-first conductive end, 7-second conductive end, 8-radial locking structure, 81-anti-loosening screw, 82-locking, 821-spring cavity, 83-spring, 84-spring cover, 841-spring column, 842-protruding structure, 843-second slot, 9-conductive connection portion, 91-bolt, 92-nut, 10-limiting member, 11-sealing ring, 12-O-ring, 13-sealing gasket. DETAILED DESCRIPTION

[0030] The specific implementation modes of the present invention are described in detail below, but it should be understood that the protection scope of the present invention is not limited by the specific implementation modes.

[0031] A brief summary of one or more aspects is given below to provide a basic understanding of these aspects. This summary is not an exhaustive overview of all conceived aspects, and is neither intended to identify the key or critical elements of all aspects nor to define the scope of any or all aspects. Its only purpose is to give some concepts of one or more aspects in a simplified form as a prelude to a more detailed description that will be given later.

[0032] like Figure 1-3 As shown, a single-core high-current wall-penetrating connector with self-locking and waterproof functions includes a connector body 1 and a protective cover 2. The connector body 1 includes an insulating sleeve 3 and a connector shell 4. The protective cover 2 cooperates with the insulating sleeve 3. A nut 5 is provided on the connector shell 4. A first conductive end 6 and a second conductive end 7 that are conductive to each other are provided in the insulating sleeve 3. The protective cover 2 and the insulating sleeve 3 are provided with a radial locking structure 8.

[0033] In this embodiment, as a specific solution, the protective cover 2 and the insulating sleeve 3 are matched with each other through a threaded connection or a snap connection, which plays a role of axial locking. They can also be matched in other ways. On this basis, a radial locking structure 8 is added.

[0034] In this embodiment, as a specific solution, the radial locking structure 8 includes a locking screw 81 and a screw hole 21 provided on the protective cover, and the locking screw 81 is screwed into the screw hole 21 to abut against the outer wall of the insulating sleeve 3. In this way, the protective cover 2 and the insulating sleeve 3 are axially locked by screwing together through their own threads, and radially locked by combining with the locking screw 81, thereby achieving double locking, which can maximize the protection of the device; when the protective cover 2 and the insulating sleeve 3 need to be disassembled, the locking screw 81 is first screwed out with the help of a tool, and then the protective cover 2 is unscrewed.

[0035] In this embodiment, as a specific solution, a conducting connection portion 9 for conducting the first conductive end 6 and the second conductive end 7 is provided in the insulating sleeve 3, and the conducting connection portion 9 includes a bolt 91, a nut 92 and a bolt opening 31 provided on the insulating sleeve 3, and the bolt 91 passes through the bolt opening 31 and together with the nut 92 locks the first conductive end 6 and the second conductive end 7; wherein the first conductive end 6 and the second conductive end 7 are copper terminals respectively, and by providing the bolt opening 31 on the insulating sleeve 3, the first conductive end 6 and the second conductive end 7 are directly connected and conducted by using the bolt 91 and the nut 92, and the traditional copper busbar accessories can be omitted, which not only simplifies the assembly structure but also reduces the cost.

[0036] In this embodiment, as a more specific solution, a limiting member 10 for the first conductive end 6 and the second conductive end 7 is further provided in the insulating sleeve 3; the limiting member 10 limits the overlap of the first conductive end 6 and the second conductive end 7 from the upper and lower directions on the one hand, and limits the first conductive end 6 and the second conductive end 7 from the end on the other hand; the first conductive end 6 and the second conductive end 7 are used to connect cables.

[0037] In this embodiment, as a more specific solution, a sealing ring 11 is respectively provided in the end of the insulating sleeve 3 and the end of the connector housing 4; in this way, the first conductive end 6 and the second conductive end 7 are connected to the cable and then led out through the sealing ring 11, which can improve the waterproof effect and prevent water vapor from entering the interior of the device.

[0038] In this embodiment, as a more specific solution, the outer wall of the insulating sleeve 3 is further provided with an O-ring 12; it can improve the sealing performance of the protective cover 2 and the insulating sleeve 3, prevent water vapor from entering the interior of the device through the matching gap, and have a better waterproof effect.

[0039] In this embodiment, as a more specific solution, a sealing gasket 13 is further provided on the outer wall of the connector housing 4; the interface between the insulating sleeve 3 and the connector housing 4 is a panel-like structure, which is used to be fixed to the chassis of the energy storage cabinet, so that one part of the structure is inside the chassis and the other part of the structure is outside the chassis, and the sealing gasket 13 plays a sealing role on the panel-like structure.

[0040] As another specific embodiment, Figure 4-8 As shown, the radial locking structure 8 includes a lock buckle 82, a spring 83, a spring cover 84 and a lock buckle channel 22 arranged on the protective cover 2, the spring 83 is located between the lock buckle 82 and the spring cover 84, and the lock buckle 82 is locked in the lock buckle channel 22 against the outer wall of the insulating sleeve 3; more specifically, a spring cavity 821 is opened on the lock buckle 82, a spring column 841 is provided in the spring cover 84, one end of the spring 83 is sleeved on the spring column 841, and the other end is located in the spring cavity 821, and the spring cover 84 and the protective cover 2 are locked, and the locking method can be thread locking, snap locking, limit platform locking, etc.

[0041] In this embodiment, the specific locking method is as follows: a spring cover mounting portion 23 is provided on the outer wall of the protective cover 2, and the spring cover mounting portion 23 is provided with a bayonet 231, and the spring cover 84 is correspondingly provided with a protruding structure 842, and the protruding structure 842 is snapped into the bayonet 231 to achieve the locking cooperation between the spring cover 84 and the protective cover 2; in this way, the protective cover 2 and the insulating sleeve 3 are screwed together to achieve axial locking through their own threaded connection, and then combined with the lock buckle 82, the spring 83, and the spring cover 84 to achieve radial locking, thereby achieving double locking, which can maximize the protection of the device; when the protective cover 2 and the insulating sleeve 3 need to be disassembled, first use a tool to take out the spring cover 84 and the lock buckle 82, and then unscrew the protective cover 2.

[0042] Under the joint action of the lock buckle 82 and the spring 83, this locking method can always maintain a certain force to make the lock buckle 82 press against the outer wall of the insulating sleeve 3 to ensure that the protective cover 2 and the insulating sleeve 3 are locked.

[0043] In this embodiment, as a specific solution, the spring cover mounting portion 23 is further provided with a plurality of first slots 232, and the spring cover 84 is correspondingly provided with a plurality of second slots 843; when the protective cover 2 and the insulating sleeve 3 need to be disassembled, it is more convenient to lift the spring cover 84 from the first slots 232 and the second slots 843 by using tools.

[0044] The protective cover 2 and the insulating sleeve 3 of the utility model realize axial locking by self-spinning, and combined with the radial locking structure, have a dual protection effect, which can maximize the protection of the device, and the radial locking structure can be removed with the help of a disassembly tool, which can improve the security of locking; in addition, the utility model also eliminates the copper busbar, which not only simplifies the assembly structure but also reduces the cost.

[0045] The foregoing description of specific exemplary embodiments of the utility model is for the purpose of illustration and illustration. These descriptions are not intended to limit the utility model to the precise form disclosed, and it is clear that many changes and variations can be made based on the above teachings. The purpose of selecting and describing the exemplary embodiments is to explain the specific principles of the utility model and its practical application, so that those skilled in the art can realize and utilize various different exemplary embodiments of the utility model and various different options and changes. The scope of the utility model is intended to be defined by the claims and their equivalents.

Claims

1. A single-core high-current wall-penetrating connector with self-locking and waterproof functions, comprising a connector body and a protective cover, the connector body comprising an insulating sleeve and a connector shell, the protective cover cooperates with the insulating sleeve, and a nut is provided on the connector shell, characterized in that: The insulating sleeve is provided with a first conductive end and a second conductive end which are in conduction with each other, and the protective cover and the insulating sleeve are provided with a radial locking structure.

2. A single-core high-current wall-penetrating connector with self-locking and waterproof functions according to claim 1, characterized in that: The radial locking structure comprises an anti-loosening screw and a screw hole arranged on the protective cover. The anti-loosening screw is screwed into the screw hole to abut against the outer wall of the insulating sleeve.

3. A single-core high-current wall-penetrating connector with self-locking and waterproof functions according to claim 1, characterized in that: The radial locking structure includes a lock, a spring, a spring cover and a lock hole arranged on the protective cover, the spring is located between the lock and the spring cover, and the lock is locked in the lock hole to resist the outer wall of the insulating sleeve.

4. A single-core high-current wall-penetrating connector with self-locking and waterproof functions according to claim 3, characterized in that: The outer wall of the protective cover is provided with a spring cover mounting portion, the spring cover mounting portion is provided with a bayonet, and the spring cover is correspondingly provided with a convex structure, and the convex structure is clamped into the bayonet.

5. A single-core high-current wall-penetrating connector with self-locking and waterproof functions according to claim 4, characterized in that: The spring cover mounting portion is further provided with a plurality of first slots, and the spring cover is correspondingly provided with a plurality of second slots.

6. A single-core high-current wall-penetrating connector with self-locking and waterproof functions according to any one of claims 1 to 5, characterized in that: A conducting connection portion for conducting the first conductive end and the second conductive end is provided in the insulating sleeve, and the conducting connection portion includes a bolt, a nut and a bolt opening provided on the insulating sleeve. The bolt passes through the bolt opening and together with the nut locks the first conductive end and the second conductive end.

7. A single-core high-current wall-penetrating connector with self-locking and waterproof functions according to claim 6, characterized in that: The insulating sleeve is also provided with a first conductive end and a second conductive end limiter.

8. The single-core high-current wall-penetrating connector with self-locking and waterproof functions according to claim 1, characterized in that: Sealing rings are respectively arranged in the end of the insulating sleeve and the end of the connector housing.

9. A single-core high-current wall-penetrating connector with self-locking and waterproof functions according to claim 1, characterized in that: The outer wall of the insulating sleeve is also provided with an O-ring.

10. A single-core high-current wall-penetrating connector with self-locking and waterproof functions according to claim 1, characterized in that: The outer wall of the connector housing is also provided with a sealing gasket.

Citation Information

Patent Citations

  • Connector and installation method thereof

    CN114465060A