Controller of electric actuating mechanism
By adjusting the position of the limit plate in the controller of the electric actuator, the simple installation and fixing of the controller is solved, and the problems of cumbersome installation and poor stability in the prior art are solved, and the installation efficiency and stability are improved.
Patent Information
- Application Number
- CN202420722336.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-09
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-04-09
AI Technical Summary
During the installation and use of the existing electric actuator controller, the operation is complicated, the installation efficiency is low, and the elastic performance of the torsion spring is weakened after long-term use, which easily leads to the controller falling off and poor stability.
Through the coordinated setting of the worm gear and the worm, the position of the limit plate is adjusted, so that the controller of the electric actuator is installed and fixed, and the operation is simple, and the use of clamping and fixing replaces the pin body connection is improved, which improves the installation efficiency and stability.
It improves the controller installation efficiency and stability of the electric actuator, simplifies the operation process, and avoids the problem of falling off caused by weakening the elastic performance of the torsion spring.
Smart Images

Figure CN222776407U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electrical equipment, in particular to a controller of an electric actuator. Background Art
[0002] An electric actuator is a device that can convert electrical energy into mechanical energy. It can achieve linear or rotational motion through the drive of an electric motor. Electric actuators are widely used in automated control systems, such as industrial production lines, robots, medical equipment, and other fields.
[0003] During the use of the electric actuator, it is usually necessary to control the electric actuator through the controller of the electric actuator. When the controller of the electric actuator is working, the controller of the electric actuator usually transmits the received data to the control device in real time through the data interface. After the control device processes, the control signal of the control device to the electric actuator is transmitted to the electric actuator through the data interface, thereby regulating the operation status of the electric actuator.
[0004] During use, the controller of the existing electric actuator is usually installed and fixed by tightening screws, but the operation is cumbersome and reduces the installation efficiency. The controller of some electric actuators drives the limit plate to rotate through a torsion spring, thereby limiting and fixing the controller of the electric actuator, thereby replacing the bolt connection. However, after long-term use, the elastic performance of the torsion spring weakens, which can easily cause the controller of the electric actuator to fall off, reducing the stability of the controller of the electric actuator. For this reason, we propose a controller for an electric actuator. Utility Model Content
[0005] The technical problem to be solved by the utility model is to overcome the existing defects and provide a controller of an electric actuator. Through the coordinated arrangement of a worm gear and a worm, the position of a limit plate can be adjusted, and then the controller of the electric actuator can be installed and fixed. The operation is simple, and clamping fixation is used instead of bolt connection, which improves the installation efficiency while also improving the stability of the controller of the electric actuator, and can effectively solve the problems in the background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a controller for an electric actuator, comprising a housing and a fixing mechanism;
[0007] Shell: The upper and lower sides of the rear end are respectively provided with mounting grooves, and the middle part of the top wall of the shell is provided with a vent;
[0008] Fixing mechanism: It includes a mounting rod and a limit plate. The mounting rod is rotatably connected to the inside of the mounting groove through a bearing, and a limit plate is provided in the middle of the outer arc surface of the mounting rod;
[0009] Among them: it also includes a single-chip microcomputer, which is arranged in the middle of the rear wall of the shell, and the input end of the single-chip microcomputer is electrically connected to the external power supply. Through the coordinated arrangement of the worm gear and the worm, the position of the limit plate can be adjusted, and then the controller of the electric actuator can be installed and fixed. The operation is simple, and clamping fixation is used instead of bolt connection, which improves the installation efficiency while also improving the stability of the controller of the electric actuator.
[0010] Furthermore, the fixing mechanism also includes a pulley and a cross bar, the cross bar is rotatably connected to the rear side of the shell through a bearing, pulleys are provided on the right side of the cross bar and the outer arc surface of the mounting rod, and two longitudinally adjacent pulleys are connected by belt transmission, so that the position of the limit plate can be adjusted.
[0011] Furthermore, the fixing mechanism also includes a worm wheel, an output rod and a worm, the worm wheels are all arranged on the left side of the outer arc surface of the cross bar, the output rod is rotatably connected to the left side of the top wall of the outer shell through a bearing, and worms are arranged on the upper and lower sides of the outer arc surface of the output rod, and the worms are respectively meshed and connected with the longitudinally adjacent worm wheels, and can drive the cross bar to rotate through the worm wheel.
[0012] Furthermore, it also includes a servo motor, which is arranged on the left side of the bottom wall of the shell, the upper end of the servo motor output shaft is fixedly connected to the lower end of the output rod, the input end of the servo motor is electrically connected to the output end of the single-chip microcomputer, and can drive the worm to rotate through the output rod.
[0013] Furthermore, it also includes a data interface, which is arranged on the upper side of the right end of the shell. The data interface is bidirectionally electrically connected to the single-chip microcomputer. The data interface receives the control signal from the external control center, and then the data interface transmits the received data to the single-chip microcomputer in real time.
[0014] Furthermore, it also includes a rubber pad, which is arranged in the middle of the rear end of the limiting plate to prevent the limiting plate from damaging the outer surface of the installation station.
[0015] Furthermore, it also includes a filter screen, which is arranged inside the vent to prevent external debris from entering the interior of the shell.
[0016] Compared with the prior art, the utility model has the following advantages:
[0017] After the rear end of the shell is in contact with the corresponding work station, the servo motor starts to run through the regulation of the single-chip microcomputer, and the output shaft of the servo motor drives the output rod to rotate, and the output rod drives the worm to rotate, and the worm drives the worm wheel to rotate through the meshing connection, and the worm wheel drives the cross bar to rotate, and the cross bar drives the installation rod to rotate through the transmission connection between the pulleys, and then the installation rod drives the limit plate to rotate. Since the two worms rotate in opposite directions, the distance between the two limit plates is gradually reduced, and finally the limit plate is tightly attached to the outer surface of the corresponding work station through the rubber pad, thereby realizing the installation and fixation of the controller of the electric actuator. Through the coordinated setting of the worm wheel and the worm, the position of the limit plate can be adjusted, and then the controller of the electric actuator is installed and fixed. The operation is simple, and the bolt connection is replaced by clamping fixation, which improves the installation efficiency while also improving the stability of the controller of the electric actuator. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the rear structure of the utility model;
[0020] Figure 3 This is a schematic diagram of the front side cross-sectional structure of the utility model;
[0021] Figure 4 It is a structural schematic diagram of the fixing mechanism of the utility model.
[0022] In the figure: 1 housing, 2 single chip computer, 3 mounting slot, 4 fixing mechanism, 41 mounting rod, 42 limit plate, 43 pulley, 44 cross bar, 45 worm wheel, 46 output rod, 47 worm, 5 servo motor, 6 data interface, 7 rubber pad, 8 filter. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-4 ,This embodiment provides a technical solution: a controller for an electric actuator, comprising a housing 1 and a fixing mechanism 4;
[0025] Shell 1: The upper and lower sides of the rear end are respectively provided with mounting grooves 3, and the middle part of the top wall of the shell 1 is provided with a vent. In the subsequent work process, the data transmission device receives the control signal of the external control center, and then the data transmission device transmits the received data to the control device in real time. After the control device processes, the control device transmits the control signal of the electric actuator to the electric actuator through the transmission device, thereby regulating the operation status of the electric actuator;
[0026] The fixing mechanism 4 includes a mounting rod 41 and a limit plate 42. The mounting rod 41 is rotatably connected to the inside of the mounting groove 3 through a bearing. A limit plate 42 is provided in the middle of the outer arc surface of the mounting rod 41. The fixing mechanism 4 also includes a pulley 43 and a cross bar 44. The cross bar 44 is rotatably connected to the rear side of the inside of the housing 1 through a bearing. The cross bar 44 and the right side of the outer arc surface of the mounting rod 41 are provided with a pulley 43. The two longitudinally adjacent pulleys 43 are connected by belt transmission. The fixing mechanism 4 also includes a worm wheel 45, an output rod 46 and a worm 47. The worm wheel 45 is arranged on the left side of the outer arc surface of the cross rod 44. The output rod 46 is rotatably connected to the left side of the top wall of the housing 1 through a bearing. The upper and lower sides of the outer arc surface of the output rod 46 are provided with worms 47. The worms 47 are respectively meshed and connected with the longitudinally adjacent worm wheels 45, so that after the rear end of the housing 1 contacts the corresponding workstation, the adjustment device starts to operate through the control of the control device. The output shaft of the adjusting device drives the output rod 46 to rotate, and the output rod 46 drives the worm 47 to rotate. The worm 47 drives the worm wheel 45 to rotate through the meshing connection, and the worm wheel 45 drives the cross bar 44 to rotate. The cross bar 44 drives the installation rod 41 to rotate through the transmission connection between the pulleys 43, and then the installation rod 41 drives the limit plate 42 to rotate. Since the rotation directions of the two worms 47 are opposite, the distance between the two limit plates 42 is gradually reduced, and finally the limit plate 42 is tightly attached to the outer surface of the corresponding station through the rubber pad 7, thereby realizing the installation and fixation of the controller of the electric actuator. Through the coordinated setting of the worm wheel 45 and the worm 47, the position of the limit plate 42 can be adjusted, and then the controller of the electric actuator can be installed and fixed. The operation is simple, and the bolt connection is replaced by clamping fixation, which improves the installation efficiency and also improves the stability of the controller of the electric actuator.
[0027] Among them: it also includes a single-chip microcomputer 2, which is arranged in the middle of the rear wall of the shell 1. The input end of the single-chip microcomputer 2 is electrically connected to the external power supply, and can regulate the electrical components inside the device.
[0028] Wherein: it also includes a servo motor 5, which is arranged on the left side of the bottom wall of the shell 1, and the upper end of the output shaft of the servo motor 5 is fixedly connected to the lower end of the output rod 46, and the input end of the servo motor 5 is electrically connected to the output end of the single-chip computer 2. Through the regulation of the single-chip computer 2, the servo motor 5 starts to run, and the output shaft of the servo motor 5 drives the output rod 46 to rotate, and the output rod 46 drives the worm 47 to rotate. The worm 47 drives the worm wheel 45 to rotate through the meshing connection, and the worm wheel 45 drives the cross bar 44 to rotate. The cross bar 44 drives the installation rod 41 to rotate through the transmission connection between the pulleys 43, and then the installation rod 41 drives the limit plate 42 to rotate.
[0029] Among them: it also includes a data interface 6, which is arranged on the upper side of the right end of the shell 1. The data interface 6 is bidirectionally electrically connected to the single-chip microcomputer 2. The data interface 6 receives the control signal of the external control center, and then the data interface 6 transmits the received data to the single-chip microcomputer 2 in real time.
[0030] Among them, it also includes a rubber pad 7, which is arranged in the middle of the rear end of the limiting plate 42 to prevent the limiting plate 42 from causing damage to the outer surface of the installation station.
[0031] Among them, a filter screen 8 is also included, and the filter screen 8 is arranged inside the vent to prevent external debris from entering the inside of the housing 1.
[0032] The working principle of the controller of an electric actuator provided by the utility model is as follows: before use, the controller of the electric actuator is moved to a designated work location, so that the rear end of the housing 1 contacts the corresponding work station, and then the servo motor 5 starts to run through the regulation of the single chip microcomputer 2, and the output shaft of the servo motor 5 drives the output rod 46 to rotate, and the output rod 46 drives the worm 47 to rotate, and the worm 47 drives the worm wheel 45 to rotate through the meshing connection, and the worm wheel 45 drives the cross bar 44 to rotate, and the cross bar 44 drives the installation rod 41 to rotate through the transmission connection between the pulleys 43, so that the installation rod 41 drives the limit plate 42 Rotation, since the two worm gears 47 rotate in opposite directions, the distance between the two limit plates 42 is gradually reduced, and finally the limit plates 42 are tightly attached to the outer surface of the corresponding workstation through the rubber pads 7, thereby realizing the installation and fixation of the controller of the electric actuator. In the subsequent work process, the data interface 6 receives the control signal of the external control center, and then the data interface 6 transmits the received data to the single-chip microcomputer 2 in real time. After the single-chip microcomputer 2 processes the data, the single-chip microcomputer 2 transmits the control signal of the electric actuator to the electric actuator through the data interface 6, thereby regulating the operating status of the electric actuator.
[0033] It is worth noting that the single chip microcomputer 2 disclosed in the above embodiment can be selected from STM8S207S8T6C, the servo motor 5 can be selected from ECMA-C20604RS, the data interface 6 can be selected from CAPUSB-MB5, and the single chip microcomputer 2 controls the servo motor 5 and the data interface 6 using methods commonly used in the prior art.
[0034] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A controller for an electric actuator, characterized in that: It comprises a housing (1) and a fixing mechanism (4); The housing (1) is provided with mounting grooves (3) at the upper and lower sides of the rear end thereof, and a ventilation hole is provided in the middle of the top wall of the housing (1); The fixing mechanism (4) comprises a mounting rod (41) and a limiting plate (42), wherein the mounting rod (41) is rotatably connected to the inside of the mounting groove (3) via a bearing, and a limiting plate (42) is provided in the middle of the outer arc surface of the mounting rod (41); Wherein: it also includes a single-chip microcomputer (2), the single-chip microcomputer (2) being arranged in the middle of the rear wall of the housing (1), and the input end of the single-chip microcomputer (2) being electrically connected to an external power supply.
2. The controller of an electric actuator according to claim 1, characterized in that: The fixing mechanism (4) further comprises a pulley (43) and a cross bar (44); the cross bar (44) is rotatably connected to the rear side of the housing (1) via a bearing; pulleys (43) are provided on the right side of the outer arc surface of the cross bar (44) and the mounting rod (41); and two longitudinally adjacent pulleys (43) are connected via a belt transmission.
3. The controller of an electric actuator according to claim 2, characterized in that: The fixing mechanism (4) further comprises a worm wheel (45), an output rod (46) and a worm (47); the worm wheel (45) is arranged on the left side of the outer arc surface of the cross bar (44); the output rod (46) is rotatably connected to the left side of the top wall of the housing (1) via a bearing; worms (47) are arranged on the upper and lower sides of the outer arc surface of the output rod (46); the worms (47) are respectively meshed and connected with the worm wheels (45) adjacent to each other in the longitudinal direction.
4. The controller of the electric actuator according to claim 3, characterized in that: It also includes a servo motor (5), which is arranged on the left side of the bottom wall of the housing (1), the upper end of the output shaft of the servo motor (5) is fixedly connected to the lower end of the output rod (46), and the input end of the servo motor (5) is electrically connected to the output end of the single-chip computer (2).
5. The controller of an electric actuator according to claim 1, characterized in that: It also includes a data interface (6), which is arranged on the upper side of the right end of the housing (1), and the data interface (6) is bidirectionally electrically connected to the single-chip computer (2).
6. The controller of an electric actuator according to claim 1, characterized in that: It also includes a rubber pad (7), which is arranged in the middle of the rear end of the limiting plate (42).
7. The controller of an electric actuator according to claim 1, characterized in that: It also comprises a filter screen (8), wherein the filter screen (8) is arranged inside the vent.