Electric appliance box assembly for wall-mounted fan

By designing the electrical box components for wall-mounted fans, the problems of insufficient bearing strength of the wall-mounted fan installation structure, unstable switch fixation, easy breakage of the pull rope, improper fixation of the power cord and insufficient upturn adjustment limit in the prior art are solved, and higher reliability and safety are achieved.

CN222776459UActive Publication Date: 2025-04-18GUANGDONG ZHAOQING DETON
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Patent Information

Application Number
CN202421469538.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-04-18
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

The installation structure of the existing wall-mounted fan has problems such as insufficient load strength, unstable switch fixation, easy breaking of the pull rope, improper fixation of the power cord and insufficient up-and-top adjustment limit, which makes it difficult for the product to ensure reliability and safety during long-term use.

Method used

An electrical box assembly for wall hanging fans is designed, including wall hanging parts, electrical box and tray. A number of switch mounting parts are provided in the electrical box for fixing the switch device. The tray and wall hanging parts are rotated and hinged to cooperate with each other to provide a tilt angle adjustment, and the fixing stability of the power cord and draw rope is improved through double-layer clamping bayonet seats and draw rope guide beads.

Benefits of technology

This design improves the load bearing strength of the wall-mounted fan installation structure and the stability of the switch fixation, ensures the reliable fixation of the power cord and draw rope, avoids the problems of loosening and limit failure, and improves the reliability and safety of the product.

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Abstract

The utility model belongs to the technical field of wall-mounted fan mounting structures, and provides an electric appliance box assembly for a wall-mounted fan, which comprises a wall-mounted piece, an electric appliance box and a tray, the electric appliance box is connected with the wall-hung piece, more than two switch mounting parts are arranged in the electric appliance box, and the switch mounting parts are used for fixing a switch device of the wall-hung fan; the tray and the wall hanging piece are in relative rotation hinge fit, and a fixing device used for limiting relative rotation of the tray and the wall hanging piece is arranged at the hinge fit position of the tray and the wall hanging piece. A plurality of switch mounting parts are arranged in the electric appliance box and can be used for mounting a plurality of switch devices, the fixing stability of the switch devices in the electric appliance box is guaranteed, the service life is prolonged, meanwhile, the structure that the tray and the wall-hung piece are relatively rotatably hinged and matched can be used for simply adjusting the angle of the wall-hung fan in the pitching direction, and the practicability of the wall-hung fan is improved. And the risk that the limiting is lost due to the loosening phenomenon easily caused by fixing in a clamping manner in the prior art is overcome.
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Description

Technical Field

[0001] The utility model belongs to the technical field of wall-mounted fan installation structures, and in particular relates to an electrical box component for a wall-mounted fan. Background Art

[0002] Wall-mounted fans are used in high-end residences, office buildings, hotel lobbies, factories, and canteens. They mainly include three components: motor, wall-mounted bracket assembly, and fan blades. The wall-mounted bracket assembly is the key component to ensure the safe use of wall-mounted fans. At present, the installation structure of wall-mounted fans on the market has the following defects:

[0003] 1. The wall-mounted brackets of wall-mounted fans currently sold on the market use holes opened at the rear of the plastic electrical box and use the main body as a pendant. There is a lack of effective evaluation of the bearing strength of the wall-mounted structure. For wall-mounted fans that need to bear a large weight, it is difficult to ensure the reliability and safety of the product during long-term operation.

[0004] 2. The electrical box of the wall-mounted fans currently sold on the market is integrated into the wall-mounted parts, and the pull-cord switch is installed using self-tapping screws. When the pull-cord switch adjusts the gear position, it is only supported by the switch fixing screws on the wall-mounted parts. It is difficult to ensure the reliability and safety of the product in long-term operation.

[0005] 3. The electrical box of the wall-mounted fans currently sold on the market is integrated into the wall-mounted part, and the installation position of the switch is at a certain angle to the pull cord hole. When the pull cord is pulled, friction occurs between the pull cord and the electrical box. Long-term friction can easily cause the pull cord to break.

[0006] 4. Currently, the power cords of wall-mounted fans sold on the market are mostly fixed by wire buckles. The wire buckles fix the power cords, and the wire buckles are installed in an extrusion manner. The power cords on the market are of different thicknesses. A too thick power cord will cause the power cord to be squeezed too much, causing the power cord to age and burn out. If a too thin power cord is installed with a wire buckle, the power cord cannot be reliably fixed, causing the power cord to fall off, and it is difficult to ensure the reliability and safety of the product in long-term operation.

[0007] 5. The pitch adjustment of wall-mounted fans currently sold on the market is mostly fixed by clamping plastic wall-mounted parts and plastic trays. There is no fixed limit, which makes it easy for them to loosen during use, resulting in loss of limit and drooping of the fan head. It is difficult to ensure the reliability and safety of the product during long-term operation. Utility Model Content

[0008] In order to overcome the above-mentioned shortcomings of the prior art, the purpose of the utility model is to provide an electrical box assembly for a wall-mounted fan.

[0009] The technical solution adopted by the utility model to solve its technical problems is:

[0010] An electrical box assembly for a wall-mounted fan, comprising a wall-mounted member, an electrical box and a tray;

[0011] The electrical box is connected to the wall-mounted member, and there are more than two switch mounting parts in the electrical box, and the switch mounting parts are used to fix the switch device of the wall-mounted fan;

[0012] The tray is rotatably hinged to the wall-mounted member, and a fixing device for restricting the relative rotation of the tray and the wall-mounted member is provided at the hinged joint of the tray and the wall-mounted member.

[0013] Preferably, the wall-mounted member includes a wall-mounted bottom plate, a fixing boss and an assembly bracket, the fixing boss is connected to the assembly bracket, and the assembly bracket is connected to the electrical box and rotatably hinged to the tray.

[0014] Preferably, the wall-mounted bottom plates are arranged on both sides of the fixing boss, mounting holes are provided on the wall-mounted bottom plates, and first press-fitting holes for connecting the assembly bracket are provided on the fixing boss.

[0015] Preferably, the assembly bracket is in a U-shaped structure, including a bracket bottom plate and bracket side plates, the bracket side plates are symmetrically arranged at both ends of the bracket bottom plate, second press-fitting holes for connecting the fixing boss are provided on the bracket bottom plate, mounting holes for fixing the electrical box are provided on the bracket side plates, angle limiting grooves and first connection holes are provided on the bracket side plates, screw assemblies connected to the tray are provided on the first connection holes, and the angle limiting grooves are slidably matched with the tray.

[0016] Preferably, the angle limiting grooves are in an arc structure, the number of the angle limiting grooves is two, and the two angle limiting grooves are radially arranged with the first connection hole as the center.

[0017] Preferably, second connection holes, motor connection holes, connecting rod mounting posts and limit mounting holes are provided on the tray, the positions of the second connection holes correspond to those of the first connection holes, and limit members slidably matched with the angle limiting grooves are provided on the limit mounting holes.

[0018] Preferably, the electrical box includes a cavity, and a first switch mounting part and a second switch mounting part are provided in the cavity of the electrical box;

[0019] The first switch mounting part includes switch positioning posts, switch inverted buckles and switch support posts, the number of the switch inverted buckles is more than two, a buckle area is formed between adjacent switch inverted buckles, and the switch support posts are located in the buckle area;

[0020] The second switch mounting portion is provided with a switch slot and a fixed mounting hole.

[0021] Preferably, a double-layer clamping bayonet seat and an embedded limit seat are provided in the cavity of the electrical box, the double-layer clamping bayonet seat is provided with a bayonet portion for fixing the power cord, the bayonet portion is provided with reinforcing ribs, the embedded limit seat is provided with a limit groove, and a pull rope guide bead is provided in the limit groove.

[0022] Preferably, the pull rope guide bead is in a spherical shape, and a central through hole is provided in the middle of the pull rope guide bead.

[0023] Preferably, a connecting column is further provided in the cavity of the electrical box, and the connecting column is connected to the wall-mounted piece.

[0024] Compared with the prior art, the beneficial effects of the utility model include:

[0025] The electrical box assembly for the wall-mounted fan of the present embodiment has a reasonable structural design. The electrical box is provided with a structure of multiple switch mounting parts, which can be used to install multiple switch devices, thereby ensuring the stability of each switch device being fixed in the electrical box and improving the service life. At the same time, the structure of the tray and the wall-mounted part being relatively rotatably hinged and coordinated can easily adjust the pitch angle of the wall-mounted fan, thus overcoming the risk of loosening easily caused by the existing clamping method, resulting in the risk of losing the limit. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0027] Figure 1 It is a structural schematic diagram of the utility model.

[0028] Figure 2 It is a structural schematic diagram of the tray of the utility model.

[0029] Figure 3 It is a structural schematic diagram of the hanging base plate and the fixing boss of the utility model.

[0030] Figure 4 It is a structural schematic diagram of the assembly bracket of the utility model.

[0031] Figure 5 It is a structural schematic diagram of the wall hanging piece of the utility model.

[0032] Figure 6 It is a structural schematic diagram of the electrical appliance box of the utility model.

[0033] Figure 7 The utility model is a schematic diagram of the installation of the electrical box, the speed regulating switch device, the shaking switch device and the pull rope guide bead.

[0034] Figure 8 It is a partial cross-sectional schematic diagram of the pull rope guide bead of the utility model.

[0035] in:

[0036] 10-tray, 1010-motor connection hole, 1011-connecting rod mounting column, 1012-second connection hole, 1013-limiting mounting hole;

[0037] 20-wall hanging part, 201-hanging base plate, 2011-fixing boss, 2012-hanging hole, 2013-first press-fit hole, 202-assembly bracket, 2021-second press-fit hole, 2022-mounting hole, 2024-angle limiting groove, 2025-first connecting hole;

[0038] 30-electrical box, 3011-double-layer clamping bayonet seat, 3012-switch positioning column, 3013-switch inverted buckle, 3014-switch support column, 3015-fixed installation hole, 3016-switch slot, 3017-embedded limit seat, 3018-connecting column, 3021-power cord, 3022-speed control switch device, 3023-shaking head switch device, 3024-pull rope guide bead. DETAILED DESCRIPTION

[0039] In order to more clearly understand the above-mentioned purposes, features and advantages of the utility model, the utility model is described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that, in the absence of conflict, the embodiments of the present application and the features in the embodiments can be combined with each other. In the following description, many specific details are set forth in order to fully understand the utility model, and the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0040] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

[0041] Example:

[0042] like Figure 1-8As shown, in this embodiment, an electrical box assembly for a wall-mounted fan is provided, which includes a wall-mounted member 20, an electrical box 30, and a tray 10. To show the structure of the electrical box, among them Figure 1 the structure of a bracket side plate is hidden, and this is hereby explained

[0043] The electrical box 30 is connected to the wall-mounted member 20. There are two or more switch mounting parts in the electrical box 30, and the switch mounting parts are used to fix the switch device of the wall-mounted fan;

[0044] The tray 10 is rotatably hinged to the wall-mounted member 20, and a fixing device for restricting the relative rotation of the tray 10 and the wall-mounted member 20 is provided at the hinge joint of the tray 10 and the wall-mounted member 20.

[0045] In this embodiment, the number of switch mounting parts is two, including a first switch mounting part and a second switch mounting part. The first switch mounting part is used to mount the speed regulation switch device 3022, and the second switch mounting part is used to mount the swing switch device 3023, ensuring the stability of the fixing of each switch device in the electrical box 30, improving the service life. At the same time, the structure of the relative rotational hinge fit between the tray 10 and the wall-mounted member 20 can perform a simple pitching angle adjustment on the wall-mounted fan, overcoming the risk of loosening and losing the limit that easily occurs in the existing clamping fixing method.

[0046] The specific structure of the wall-mounted member 20 in this embodiment is as follows:

[0047] The wall-mounted member 20 includes a mounting base plate 201, a fixing boss 2011, and an assembly bracket 202. The fixing boss 2011 is connected to the assembly bracket 202, and the assembly bracket 202 is connected to the electrical box 30 and rotatably hinged to the tray 10.

[0048] Specifically, the mounting base plates 201 are arranged on both sides of the fixing boss 2011. Mounting holes 2012 are provided on the mounting base plates 201, and first press-fitting holes 2013 for connecting the assembly bracket 202 are provided on the fixing boss 2011.

[0049] Specifically, the assembly bracket 202 is a U-shaped structure, including a bracket base plate and bracket side plates. The bracket side plates are symmetrically arranged at both ends of the bracket base plate. Second press-fitting holes 2021 for connecting the fixing boss 2011 are provided on the bracket base plate. Mounting holes 2022 for fixing the electrical box 30 are provided on the bracket side plates. Angle limiting grooves 2024 and first connection holes 2025 are provided on the bracket side plates. A screw assembly connected to the tray 10 is provided on the first connection hole 2025, and the angle limiting grooves 2024 are slidably engaged with the tray 10.

[0050] Specifically, the angle limiting groove 2024 is an arc-shaped structure, and there are two angle limiting grooves 2024 . The two angle limiting grooves 2024 are radially arranged with the first connecting hole 2025 as the center.

[0051] In the above structure, the mounting base plate 201 of the wall-mounted component 20 is fixed to the wall through the rivet structure set in the mounting hole 2012, wherein the mounting hole 2012 is a double circular structure with a larger bottom and a smaller top. The set fixing boss 2011 can avoid the rivet part set on the first press-fit hole 2013 of the fixing boss 2011. After being fixed with the second press-fit hole 2021 of the bracket base plate, the protruding part of the rivet part causes the unevenness of the installation and fixing surface between the wall-mounted component 20 and the wall. In addition, since the fixing boss 2011 is designed to protrude upward, the contact area between the fixing boss 2011 of the wall-mounted component 20 and the wall is reduced, so that the mounting base plate 201 can fit the wall better after hanging. The riveted structure used in this embodiment further improves the fixing reliability of the fan and the wall.

[0052] The specific structure of the relative rotation hinged connection between the tray 10 and the wall hanging member 20 is as follows:

[0053] The tray 10 is provided with a second connecting hole 1012, a motor connecting hole 1010, a connecting rod mounting column 1011 and a limit mounting hole 20221013. The second connecting hole 1012 corresponds to the position of the first connecting hole 2025. The limit mounting hole 20221013 is provided with a limit piece that slides with the angle limit groove 2024.

[0054] The motor connecting hole 1010 of the tray 10 is connected to the motor of the fan, and a connecting rod member is arranged on the connecting rod mounting column 1011 to link with the motor of the fan to realize the shaking function of the fan; the second connecting hole 1012 of the tray 10 is provided with a screw assembly matching the first connecting hole 2025 of the bracket side plate, and the limiting member on the limiting mounting hole 20221013 slides in the angle limiting groove 2024 to realize the pitch angle adjustment function. This embodiment uses integrated angle adjustment and is connected to the motor of the fan at the same time. It has an integrated structural design with a linked shaking angle, which further improves the reliability of the fan.

[0055] The specific structure of the electrical box 30 of this embodiment is as follows:

[0056] The electrical box 30 includes a cavity, and a first switch mounting portion and a second switch mounting portion are provided in the cavity of the electrical box 30;

[0057] The first switch mounting portion includes a switch positioning column 3012, a switch inverted buckle 3013 and a switch support column 3014. The number of the switch inverted buckles 3013 is more than two, and a buckle area is formed between adjacent switch inverted buckles 3013. The switch support column 3014 is in the buckle area.

[0058] The second switch mounting portion is provided with a switch slot 3016 and a fixed mounting hole 3015 .

[0059] In the above structure, the first switch mounting portion is used to install the speed regulating switch device 3022, and the second switch mounting portion is used to install the shaking head switch device 3023, wherein the speed regulating switch device 3022 is installed by pressing along the switch positioning column 3012 to the buckle area formed by the switch inverted buckle 3013, and the installation is completed to ensure that the switch is installed in place, and a switch support column 3014 is provided under the speed regulating switch device 3022. When the speed regulating switch device 3022 is pulled, the switch positioning column 3012, the switch inverted buckle 3013 and the switch support column 3014 play a fixing role together, effectively preventing the speed regulating switch device 3022 from loosening and buckle failure. The switch quick installation structure used in this embodiment further improves the reliability of the fan.

[0060] The switch slot 3016 of the second switch installation part is used to install the shaking head switch device 3023. With the pressing force of the bracket side plate on the shaking head switch device 3023, the shaking head switch device 3023 can be fixed in all directions.

[0061] The cavity of the electrical box 30 of this embodiment is also provided with a double-layer clamping bayonet seat 3011 and an embedded limit seat 3017. The double-layer clamping bayonet seat 3011 is provided with a bayonet portion for fixing the power cord 3021, and the bayonet portion is provided with reinforcing ribs. The embedded limit seat 3017 is provided with a limit groove, and a pull rope guide bead 3024 is provided in the limit groove.

[0062] Specifically, the pull rope guide bead 3024 is in a spherical shape, and a central through hole is provided in the middle of the pull rope guide bead 3024 .

[0063] Specifically, a connecting column 3018 is further provided in the cavity of the electrical box 30 , and the connecting column is connected to the wall-mounted component 20 .

[0064] The pull rope guide bead 3024 cooperates with the pull rope member, and the pull rope member is connected to the speed control switch device 3022 and the shaking head switch device 3023. When the speed control switch device 3022 or the shaking head switch device 3023 is pulled by the pull rope member, the pull rope guide bead 3024 plays a guiding and protective role, which greatly reduces the friction and loss of the pull rope member. The structure of the pull rope guide bead 3024 in this embodiment further improves the reliability of the fan.

[0065] In summary, the electrical box assembly for the wall-mounted fan of this embodiment has a reasonable structural design, which not only realizes the limit adjustment of the pitch angle of the fan, but also is easy to install and has the advantages of high reliability.

[0066] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Therefore, any modification, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. An electrical box assembly for a wall-mounted fan, characterized in that: Including: Wall-mounted parts, electrical boxes, and trays; The electrical box is connected to the wall-mounted part. There are more than two switch mounting parts in the electrical box, and the switch mounting parts are used to fix the switch device of the wall-mounted fan; The tray is rotatably hinged to the wall-mounted part, and a fixing device for restricting the relative rotation of the tray and the wall-mounted part is provided at the hinge joint of the tray and the wall-mounted part.

2. The electrical box assembly for a wall-mounted fan according to claim 1, characterized in that: The wall-mounted part includes a mounting bottom plate, a fixing boss, and an assembly bracket. The fixing boss is connected to the assembly bracket, and the assembly bracket is connected to the electrical box and rotatably hinged to the tray.

3. The electrical box assembly for a wall-mounted fan according to claim 2, characterized in that: The mounting bottom plates are arranged on both sides of the fixing boss. Mounting holes are provided on the mounting bottom plates, and first press-fitting holes for connecting the assembly bracket are provided on the fixing boss.

4. The electrical box assembly for a wall-mounted fan according to claim 2, characterized in that: The assembly bracket is of a U-shaped structure and includes a bracket bottom plate and bracket side plates. The bracket side plates are symmetrically arranged at both ends of the bracket bottom plate. Second press-fitting holes for connecting the fixing boss are provided on the bracket bottom plate. Mounting holes for fixing the electrical box are provided on the bracket side plates. Angle limiting grooves and first connection holes are provided on the bracket side plates. A screw assembly connected to the tray is provided on the first connection hole, and the angle limiting grooves are slidably matched with the tray.

5. The electrical box assembly for a wall-mounted fan according to claim 4, characterized in that: The angle limiting grooves are of an arc structure, and the number of the angle limiting grooves is two. The two angle limiting grooves are radially arranged with the first connection hole as the center.

6. The electrical box assembly for a wall-mounted fan according to claim 5, characterized in that: Second connection holes, motor connection holes, connecting rod mounting posts, and limit mounting holes are provided on the tray. The positions of the second connection holes correspond to those of the first connection holes. Limit members slidably matched with the angle limiting grooves are provided on the limit mounting holes.

7. The electrical box assembly for a wall-mounted fan according to claim 1, characterized in that: The electrical box includes a cavity. A first switch mounting part and a second switch mounting part are provided in the cavity of the electrical box; The first switch mounting part includes a switch positioning post, switch reverse inserts, and switch support posts. The number of the switch reverse inserts is more than two. A buckle area is formed between adjacent switch reverse inserts, and the switch support posts are located in the buckle area; The second switch mounting part is provided with a switch slot and a fixed mounting hole.

8. The electrical box assembly for a wall-mounted fan according to claim 7, characterized in that: A double-layer clamping bayonet seat and an embedded limit seat are provided in the cavity of the electrical box. The double-layer clamping bayonet seat is provided with a bayonet part for fixing a power cord. Reinforcing ribs are provided at the bayonet part. The embedded limit seat is provided with a limit groove, and a pull rope guiding bead is provided in the limit groove.

9. The electrical box assembly for a wall-mounted fan according to claim 8, characterized in that: The pull rope guiding bead is spherical, and a central through hole is provided in the middle of the pull rope guiding bead.

10. The electrical box assembly for a wall-mounted fan according to claim 7, characterized in that: A connecting column is further provided in the cavity of the electrical box, and the connecting column is connected to the wall-mounted part.